Extraction device cleaning structure
Patent Information
- Application Number
- CN202522197757.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-17
AI Technical Summary
[0003]发明人在实现本申请的过程中发现现有技术存在如下问题:常规的清洗结构一般是固定喷洒路径,固定喷洒路径往往只能覆盖罐体内某一部分区域,容易导致残留物和污染物难以彻底清除,同时,不同批次的原材、不同温度或不同化学性质的清洗介质需要不同的喷洒角度和路径,固定结构缺乏灵活性
本实用新型提出的提取设备清洗结构,水泵从外部水源持续供水,通过进水管将清洁水送入系统,喷洒球旋转并喷出清洗水,从而实现对提取罐内部的全面冲洗,提升清洗均匀性和效率。启动一号电机后,带动喷洒球同步旋转,喷洒球的动态喷洒和角度调节,使喷洒路径更灵活,缩短清洗时间,同时降低水量浪费,达到更高的清洗效率和水资源利用率。顶盖和提取罐通过螺栓固定,螺栓拧出即可快速拆解顶盖,便于对喷洒球、提取罐及内部件进行日常维护。
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Figure CN224821665U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plant extraction, and in particular to the cleaning structure of extraction equipment. Background Technology
[0002] Plants are multicellular organisms that primarily produce nutrients through photosynthesis, typically including leafy plants, woody plants, and algae. The process involves separating and recovering target components (such as medicinal ingredients, fragrances, and food additives) from plant materials. Extraction equipment can improve extraction efficiency, shorten extraction time, reduce costs, and facilitate large-scale production. Plant materials often contain resins, pigments, salts, and microbial residues. Without cleaning, these can easily contaminate subsequent batches or affect product purity. Therefore, regularly cleaned structures are necessary to maintain heat exchange efficiency, prevent corrosion or scaling, and extend equipment lifespan.
[0003] In the process of realizing this application, the inventors discovered the following problems with the prior art: conventional cleaning structures are generally fixed spray paths, which often can only cover a certain area inside the tank, making it difficult to completely remove residues and contaminants. At the same time, different batches of raw materials, different temperatures, or different chemical properties of cleaning media require different spray angles and paths, and fixed structures lack flexibility.
[0004] Therefore, those skilled in the art have provided extraction equipment cleaning structures to solve the problems mentioned in the background art. Utility Model Content
[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology and propose an extraction equipment cleaning structure. After starting the No. 1 motor, the spray ball will start to rotate. The dynamic spraying of the spray ball makes the spraying path more flexible and shortens the cleaning time.
[0006] To achieve the above objectives, the present invention provides the following technical solution: The extraction equipment cleaning structure includes an extraction tank. An inlet is fixedly installed on the upper side of the extraction tank, and a water outlet is fixedly installed on the lower side of the extraction tank. A top cover is fixedly installed on the upper end of the extraction tank. A water pump is fixedly installed on the upper edge of the top cover. A water inlet is fixedly installed on one side of the top cover. A No. 1 motor is fixedly installed on the other side of the upper end of the top cover. A drive bevel gear is fixedly sleeved on the output end of the No. 1 motor. A connecting pipe is fixedly installed on the upper end of the top cover away from the No. 1 motor. The top cover is fixedly provided with two fixing plates on both sides of its lower end. A rotating column is rotatably provided on one side of one of the two fixing plates. A driven bevel gear is fixedly sleeved on one side of the rotating column. A spray ball is fixedly provided on the other side of the rotating column. A movable plate is provided at the outer end of the spray ball by bolt hinge. Multiple water outlet holes are opened at the outer end of the spray ball.
[0007] Furthermore, the output end of the water pump is fixedly connected to the inlet pipe, and the output end of the No. 1 motor passes through the top cover and leads to the upper part of the inside of the extraction tank.
[0008] Furthermore, the driving bevel gear meshes with the driven bevel gear, and the water inlet pipe passes through another fixed plate.
[0009] Furthermore, the water inlet pipe is rotatably connected to the spray ball, which is rotatably positioned inside the extraction tank near the upper end.
[0010] Furthermore, valves are installed at the inner ends of both the water outlet pipe and the connecting pipe, and the feed inlet is located below the top cover.
[0011] Furthermore, the spray ball is positioned on one side of the two fixed plates opposite each other.
[0012] This utility model has the following beneficial effects: The extraction equipment cleaning structure proposed in this utility model features a water pump that continuously supplies water from an external water source. Clean water is delivered into the system through an inlet pipe, and the rotating spray ball sprays out cleaning water, thus achieving a thorough rinse of the extraction tank, improving cleaning uniformity and efficiency. After starting the No. 1 motor, the spray ball rotates synchronously. The dynamic spraying and angle adjustment of the spray ball make the spray path more flexible, shortening cleaning time and reducing water waste, achieving higher cleaning efficiency and water resource utilization. The top cover and extraction tank are fixed with bolts; the top cover can be quickly disassembled by unscrewing the bolts, facilitating routine maintenance of the spray ball, extraction tank, and internal components. Attached Figure Description
[0013] Figure 1 This is an overall isometric schematic diagram of the present invention; Figure 2 This is an isometric schematic diagram of the top cover, water pump, water inlet pipe, and No. 1 motor of this utility model; Figure 3 This is a cross-sectional schematic diagram of the top cover, water inlet pipe, fixing plate and spray ball of this utility model; Figure 4 This is an isometric schematic diagram of the top cover, fixed plate, spray ball, and movable plate of this utility model; Figure 5 This is an isometric schematic diagram of the water inlet pipe, motor number one, rotating column and spray ball of this utility model.
[0014] Legend: 1. Extraction tank; 2. Feed inlet; 3. Water outlet pipe; 4. Top cover; 5. Water pump; 6. Water inlet pipe; 7. Motor No. 1; 8. Driving bevel gear; 9. Fixed plate; 10. Rotating column; 11. Driven bevel gear; 12. Spray ball; 13. Movable plate; 14. Water outlet hole; 15. Connecting pipe. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Reference Figures 1-5 One embodiment provided by this utility model: The extraction equipment cleaning structure includes an extraction tank 1. An inlet 2 is fixedly installed on the upper outer side of the extraction tank 1. A water outlet pipe 3 is fixedly installed on the lower outer side of the extraction tank 1. A top cover 4 is fixedly installed on the upper part of the extraction tank 1. A water pump 5 is fixedly installed near the edge of the upper part of the top cover 4. A water inlet pipe 6 is fixedly installed on one side of the top cover 4. A No. 1 motor 7 is fixedly installed on the other side of the upper part of the top cover 4. A driving bevel gear 8 is fixedly fitted onto the output end of the No. 1 motor 7. Fixing plates 9 are fixedly installed on both sides of the lower part of the top cover 4. A rotating column 10 is rotatably mounted on one side of one of the fixing plates 9. A driven bevel gear 11 is fixedly fitted onto one side of the rotating column 10. A connecting pipe 1 is fixedly installed on the upper part of the top cover 4 away from the No. 1 motor 7. 5. A spray ball 12 is fixedly installed on the other side of the rotating column 10. A movable plate 13 is bolted to the outer end of the spray ball 12. Multiple water outlet holes 14 are opened on the outer end of the spray ball 12. The output end of the water pump 5 is fixedly connected to the water inlet pipe 6. The output end of the No. 1 motor 7 passes through the top cover 4 and leads to the upper part of the inner side of the extraction tank 1. The driving bevel gear 8 and the driven bevel gear 11 are meshed and connected. The water inlet pipe 6 passes through another fixed plate 9 and is rotatably connected to the spray ball 12. The spray ball 12 is rotatably installed on the upper part of the inner side of the extraction tank 1. Valves are installed at the inner ends of the water outlet pipe 3 and the connecting pipe 15. The feed inlet 2 is located below the top cover 4. The spray ball 12 is located on the opposite side of the two fixed plates 9.
[0017] Specifically, this device innovates the cleaning structure inside the extraction tank 1, while the main equipment inside the extraction device remains unchanged and is all existing technology. Specifically, a heating plate is installed on the inner wall of the extraction tank 1, and a stirring motor is installed below the extraction tank 1; the feed inlet 2 is used to add the material to be processed. After opening the valve of the connecting pipe 15 at the upper end of the top cover 4, the connecting pipe 15 is used to connect the condenser and the oil-water separator; after the heating plate installed on the inner wall of the extraction tank 1 is powered on and heated, the stirring motor is started at this time, and the stirring paddle stirs the material in the extraction tank 1. The water vapor generated by boiling rises, and the mixed steam is condensed by cooling water in the condenser. The condensed distillate flows into the oil-water separator. Since the density of essential oil is usually less than that of water and is insoluble in water, the essential oil floats to the top in the separator to form an oil layer, and the water sinks to form a water layer. During cleaning, the input end of water pump 5 is connected to an external water source. After water pump 5 is started, water inlet pipe 6 will draw in external water. At this time, after starting motor 7, the rotating column 10 will start to rotate due to the meshing of the active bevel gear 8 and the driven bevel gear 11. At this time, the spray ball 12 will start to rotate. Since the spray ball 12 is rotatably connected to the water inlet pipe 6, the water pumped by water pump 5 is evenly sprayed out through the water outlet hole 14 of the spray ball 12, forming a continuous cleaning water flow. The dynamic spraying of the spray ball 12 makes the spraying path more flexible, shortens the cleaning time, and reduces water waste, achieving higher cleaning efficiency and water resource utilization. After cleaning is completed, the valve at the water outlet pipe 3 can be opened to quickly discharge the cleaned wastewater from the extraction tank 1. It should be noted that the material added through the feed inlet 2 is a mixture of crushed plants and water, which ensures that the spray ball 12 can smoothly clean the entire extraction tank 1 after spraying water; the top cover 4 is fixedly connected to the extraction tank 1 by bolts. During maintenance, the top cover 4 can be quickly removed by unscrewing the bolts. Then, the internal components of the spray ball 12 or the extraction tank 1 can be maintained and repaired. The top cover 4 can be quickly disassembled by unscrewing the bolts, which is convenient for daily maintenance of the spray ball 12 and the internal components of the extraction tank 1. When maintaining the spray ball 12, the bolts on the movable plate 13 connected to the spray ball 12 should be loosened first to allow the movable plate 13 to move downward, thereby exposing the water outlet 14 of the spray ball 12 for cleaning, and preventing the water outlet 14 from being blocked and affecting the cleaning effect. The driving bevel gear 8 and the driven bevel gear 11 have protective boxes at their outer ends, which can protect the driving bevel gear 8 and the driven bevel gear 11 from being corroded by steam.
[0018] Working principle: During the cleaning process, the input end of water pump 5 is connected to an external water source. After water pump 5 is started, the inlet pipe 6 will draw in external water. Then, motor 7 is started, and the driving bevel gear 8 and driven bevel gear 11 mesh, causing the rotating column 10 to rotate, and the spray ball 12 to rotate accordingly. Since the spray ball 12 is connected to the inlet pipe 6, the water drawn in by water pump 5 will be sprayed out through the outlet hole 14 of the spray ball 12, thereby achieving cleaning inside the extraction tank 1.
[0019] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A cleaning structure for an extraction device, comprising an extraction tank (1), characterized in that: An inlet (2) is fixedly installed on the upper side of the extraction tank (1), a water outlet (3) is fixedly installed on the lower side of the extraction tank (1), a top cover (4) is fixedly installed on the upper end of the extraction tank (1), a water pump (5) is fixedly installed on the upper edge of the top cover (4), a water inlet (6) is fixedly installed on one side of the top cover (4), a No. 1 motor (7) is fixedly installed on the other side of the upper end of the top cover (4), an active bevel gear (8) is fixedly sleeved on the output end of the No. 1 motor (7), and a connecting pipe (15) is fixedly installed on the upper end of the top cover (4) away from the No. 1 motor (7). The top cover (4) is fixedly provided with two fixing plates (9) on both sides of the lower end. A rotating column (10) is rotatably provided on one side of one of the two fixing plates (9). A driven bevel gear (11) is fixedly sleeved on one side of the rotating column (10). A spray ball (12) is fixedly provided on the other side of the rotating column (10). A movable plate (13) is provided at the outer end of the spray ball (12) by bolt hinge. Multiple water outlet holes (14) are opened at the outer end of the spray ball (12).
2. The extraction equipment cleaning structure according to claim 1, characterized in that: The output end of the water pump (5) is fixedly connected to the water inlet pipe (6), and the output end of the No. 1 motor (7) passes through the top cover (4) and leads to the upper part of the inner side of the extraction tank (1).
3. The extraction equipment cleaning structure according to claim 1, characterized in that: The driving bevel gear (8) meshes with the driven bevel gear (11), and the water inlet pipe (6) passes through another fixed plate (9).
4. The cleaning structure for the extraction equipment according to claim 1, characterized in that: The water inlet pipe (6) is rotatably connected to the spray ball (12), and the spray ball (12) is rotatably set inside the extraction tank (1) near the upper end.
5. The extraction equipment cleaning structure according to claim 1, characterized in that: Valves are provided at the inner ends of the water outlet pipe (3) and the connecting pipe (15), and the feed inlet (2) is located below the top cover (4).
6. The cleaning structure for the extraction equipment according to claim 1, characterized in that: The spray ball (12) is positioned on one side opposite to the two fixed plates (9).