A defoaming device for textile dyes

CN224821697UActive Publication Date: 2026-10-09SERUDAN (HUBEI) IMAGE PIGMENT CO LTD
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Patent Information

Application Number
CN202522412215.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-13
Publication Date
2026-10-09
Estimated Expiration
2035-11-13

AI Technical Summary

Technical Problem

[0003]本实用新型的目的在于克服上述技术不足,提出一种纺织染料用消泡装置,解决现有技术中搅拌直接染料产生气泡而影响印染效果的技术问题

Benefits of technology

[0014]与现有技术相比,本实用新型提供的一种纺织染料用消泡装置,通过喷火枪的设置,以及利用直接染料的耐高温性,构成了消泡结构,小范围的喷火并不会对直接染料产生化学影响,当直接染料表面产生气泡时,工作人员把喷火枪对准气泡后一喷即消,快速便捷,再通过链条的设置,使得喷火枪能够对准罐体内任何位置进行喷射,进而使得直接染料表面不同位置的气泡均能够得到消除,有效保障了后期的印染效果。

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Abstract

The utility model discloses a kind of textile dye defoaming devices, including jar body, stirring assembly and defoaming assembly, the top of jar body is equipped with feed inlet, stirring assembly is installed above feed inlet, and is used to stir dye in jar body, defoaming assembly includes fire gun and chain, the top of chain is connected with stirring assembly, the bottom of chain is connected with fire gun, by the setting of fire gun, defoaming structure is constituted, when bubble is generated on the surface of dye, staff aims at bubble after spraying and disappears, fast and convenient, further through the setting of chain, so that fire gun can aim at any position in jar body and spray, and then make the bubble of different positions on the surface of dye can be eliminated, effectively guarantee the printing and dyeing effect of later period.
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Description

Technical Field

[0001] This utility model relates to the field of direct dye production technology, specifically to a defoaming device for textile dyes. Background Technology

[0002] Everyday clothing, airbags, curtains, and carpets are all products of textile and dyeing technology. In textile production, dyeing is required to change the color of the fabric. Due to the characteristics of direct dyes (direct dyes are dyes that can be heated and boiled in neutral and weakly bonded media without the help of mordants; direct dyes are formed by hydrogen bonds and van der Waals forces between the direct dye and cotton fibers, and are mainly used in the fiber, silk, cotton textile, and leather industries), people usually use direct dyes for dyeing. However, in order to fully mix the dye and water, it is necessary to stir the dye and water. But when stirring, air bubbles are easily generated, and these air bubbles will affect the dyeing effect of the fabric. Utility Model Content

[0003] The purpose of this invention is to overcome the above-mentioned technical deficiencies and propose a defoaming device for textile dyes, which solves the technical problem that the generation of bubbles in the stirring of direct dyes in the prior art affects the printing and dyeing effect.

[0004] To achieve the above-mentioned technical objectives, the present invention adopts the following technical solution: This utility model provides a defoaming device for textile dyes, including a tank, a stirring assembly, and a defoaming assembly. The top of the tank has a feed inlet, and the stirring assembly is installed above the feed inlet and is used to stir the dye in the tank. The defoaming assembly includes a flame gun and a chain. The top of the chain is connected to the stirring assembly, and the bottom of the chain is connected to the flame gun.

[0005] In some embodiments, the stirring assembly includes a steel structure, a drive unit, and a stirring rod. The steel structure is fixedly connected to the feed inlet, the drive unit is installed on the steel structure, one end of the stirring rod extends into the tank body, and the other end of the stirring rod is connected to the drive unit for transmission.

[0006] In some embodiments, the end of the stirring rod that extends into the tank is inverted conical.

[0007] In some embodiments, a derivative plate is provided on one side of the steel structure, and the top end of the chain is connected to the derivative plate.

[0008] In some embodiments, the bottom end of the chain is provided with a sliding sleeve, and the flamethrower is slidably sleeved within the sliding sleeve.

[0009] In some embodiments, the chains are arranged in pairs.

[0010] In some embodiments, the bottom of the tank is funnel-shaped.

[0011] In some embodiments, the bottom of the tank is equipped with support feet.

[0012] In some embodiments, the bottom end of the tank is provided with a discharge port.

[0013] In some embodiments, the discharge port is equipped with a valve.

[0014] Compared with existing technologies, the defoaming device for textile dyes provided by this utility model, through the setting of a blowtorch and the utilization of the high temperature resistance of direct dyes, forms a defoaming structure. The small-scale blowtorch will not have a chemical impact on the direct dyes. When bubbles are generated on the surface of the direct dyes, the worker can quickly and conveniently eliminate them by aiming the blowtorch at the bubbles. Furthermore, through the setting of the chain, the blowtorch can be aimed at any position inside the tank, thereby eliminating bubbles in different positions on the surface of the direct dyes and effectively ensuring the subsequent printing and dyeing effect. Attached Figure Description

[0015] Figure 1 This is a three-dimensional diagram of a defoaming device for textile dyes provided in an embodiment of this utility model; Figure 2 yes Figure 1 A magnified view of part A in the middle; Figure 3 yes Figure 1 A schematic diagram of the structure of the stirring rod.

[0016] Explanation of reference numerals in the attached drawings: 1. Tank body; 11. Inlet; 12. Support leg; 13. Outlet; 14. Valve; 2. Agitator assembly; 21. Steel structure; 22. Drive component; 23. Agitator rod; 24. Derivative plate; 3. Defoaming assembly; 31. Flamethrower; 32. Chain; 33. Sliding sleeve. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely for explaining the present utility model and are not intended to limit the present utility model.

[0018] To address the technical problem of bubbles generated during direct dyeing and affecting the printing and dyeing effect, this utility model provides a defoaming device for textile dyes, which can prevent the generation of bubbles.

[0019] It should be noted that the defoaming device for textile dyes described in this utility model is used for, but not limited to, direct dyes. For ease of explanation, this utility model only uses the application of a defoaming device for textile dyes to direct dyes as an example. The principle of the defoaming device for textile dyes applied to other types of equipment is essentially the same as that applied to direct dyes, and will not be described in detail here.

[0020] Please see Figures 1 to 3 ,in Figure 1 This is a schematic diagram of the structure of a defoaming device for textile dyes according to an embodiment of the present invention. The defoaming device for textile dyes includes a tank 1, a stirring assembly 2 and a defoaming assembly 3. The top of the tank 1 is provided with a feed inlet 11. The stirring assembly 2 is installed above the feed inlet 11 and is used to stir the dye in the tank 1. The defoaming assembly 3 includes a flame gun 31 and a chain 32. The top of the chain 32 is connected to the stirring assembly 2 and the bottom of the chain 32 is connected to the flame gun 31.

[0021] In this embodiment, the setting of the flame gun 31 constitutes a defoaming structure. When bubbles are generated on the dye surface, the staff can quickly and easily eliminate them by spraying the flame gun 31 at the bubbles. Furthermore, the setting of the chain 32 allows the flame gun 31 to be sprayed at any position inside the tank 1, thereby eliminating bubbles at different positions on the dye surface and effectively ensuring the subsequent printing and dyeing effect.

[0022] It should be clear that the connection end of the flamethrower is connected to an external gas pipe or gas cylinder. Since this is existing technology, it is clear to those skilled in the art, so it is not shown in the diagram.

[0023] It should be clear that the usage and structural principles of flamethrowers are existing technologies and are well understood by those skilled in the art; therefore, they will not be elaborated upon.

[0024] In one embodiment, the stirring assembly 2 includes a steel structure 21, a driving component 22, and a stirring rod 23. The steel structure 21 is fixedly connected to the feed inlet 11, the driving component 22 is installed on the steel structure 21, one end of the stirring rod 23 extends into the tank 1, and the other end of the stirring rod 23 is connected to the driving component 22 for transmission.

[0025] In this embodiment, the steel structure 21 is H-shaped and located at the center of the feed inlet 11, which facilitates the stirring of the drive unit 22 and the stirring rod 23 at the center of the tank body 1.

[0026] It should be clear that the drive component 22 is preferably a servo motor, the fixed end of the drive component 22 is fixedly connected to the top surface of the steel structure 21 by bolts, and the connecting end of the stirring rod 23 passes through the steel structure 21 and is fixedly connected to the movable end of the drive component 22.

[0027] It should be clear that, in order to facilitate material feeding, the steel structure 21 is relatively narrow and cannot completely block the feed inlet 11.

[0028] In one embodiment, please refer to Figure 3 The end of the stirring rod 23 that extends into the tank 1 is inverted cone shape.

[0029] In this embodiment, the contact area between the stirring rod 23 and the lower dye layer is greater than the contact area between the stirring rod 23 and the upper dye layer, so that the stirring rod 23 mainly concentrates on stirring the lower dye layer, reducing the stirring of the upper dye layer by the stirring rod 23. The rotation speed of the dye surface is lower than the rotation speed of the lower dye layer, thereby reducing the amount of air absorbed by the dye surface during stirring, that is, reducing the generation of bubbles.

[0030] In one embodiment, a derivative plate 24 is provided on one side of the steel structure 21, and the top end of the chain 32 is connected to the derivative plate 24.

[0031] In this embodiment, the derivative plate 24 is located at the center of the steel structure 21, which facilitates the installation of the flame gun 31 at the center, thereby facilitating the flame gun 31 to cover all directions of the tank 1 when spraying.

[0032] In one embodiment, please refer to Figure 2 The bottom end of the chain 32 is provided with a sliding sleeve 33, and the flame gun 31 is slidably sleeved in the sliding sleeve 33.

[0033] In this embodiment, the sliding sleeve 33 is formed by two semi-circular sleeves fixedly connected by bolts. The sliding sleeve 33 is welded to the chain 32. The long gun barrel of the flame gun 31 is sleeved in the sliding sleeve 33. The tightness of the sliding sleeve 33 is adjusted by tightening and loosening the bolts, thereby adjusting the length of the flame gun 31 extending into the tank 1.

[0034] In one embodiment, the chains 32 are arranged in pairs.

[0035] In this embodiment, the stability of the chain 32 is improved to prevent the flame gun 31 from falling due to the breakage of a single chain 32.

[0036] In one embodiment, the bottom of the tank 1 is funnel-shaped.

[0037] In this embodiment, it is convenient for the dye to be discharged directly along the inclined direction.

[0038] In one embodiment, a support foot 12 is installed at the bottom of the tank body 1.

[0039] In this embodiment, four support feet 12 are provided. The support feet 12 are welded to the outer wall of the tank body 1. By setting the support feet 12, the discharge port 13 is suspended in the air, which facilitates material discharge.

[0040] In one embodiment, a discharge port 13 is provided at the bottom of the tank 1.

[0041] In this embodiment, the dye is discharged from the outlet 13 after stirring.

[0042] Furthermore, to facilitate material retrieval, an L-shaped pipe is installed at the discharge port 13, so that workers do not need to retrieve materials directly below the tank 1.

[0043] In one embodiment, a valve 14 is installed at the discharge port 13.

[0044] In this embodiment, it is convenient for staff to pick up materials.

[0045] To better understand this utility model, the following is combined with... Figures 1 to 3 The technical solution of this utility model is described in detail below: First, the raw materials required for the direct dye are poured into tank 1. Then, the drive unit 22 is activated, and the stirring rod 23 stirs the direct dye in tank 1. Finally, during the stirring process, when the operator finds bubbles on the surface of the direct dye, the operator can use the characteristics of the chain 32 to operate the flame gun 31 to aim at any bubble and open the flame gun 31. The bubble will disappear instantly under the action of the flame. Since the defoaming process is very fast and the flame area is small, it does not meet the ignition conditions of the direct dye. Moreover, due to the heat resistance of the direct dye, it will not affect the direct dye. This defoaming method is convenient to operate and effectively ensures the printing and dyeing effect.

[0046] The specific embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any other corresponding changes and modifications made based on the technical concept of this utility model should be included within the scope of protection of the claims of this utility model.

Claims

1. A defoaming device for textile dyes, characterized in that, include: The tank body has a feed inlet at its top. A stirring assembly is installed above the feed inlet and is used to stir the dye in the tank. as well as A defoaming component, comprising a flame gun and a chain, wherein the top end of the chain is connected to the stirring component and the bottom end of the chain is connected to the flame gun.

2. The defoaming device for textile dyes according to claim 1, characterized in that, The stirring assembly includes a steel structure, a drive unit, and a stirring rod. The steel structure is fixedly connected to the feed inlet, the drive unit is installed on the steel structure, one end of the stirring rod extends into the tank body, and the other end of the stirring rod is connected to the drive unit for transmission.

3. The defoaming device for textile dyes according to claim 2, characterized in that, The end of the stirring rod that extends into the tank is inverted conical in shape.

4. The defoaming device for textile dyes according to claim 2, characterized in that, A derivative plate is provided on one side of the steel structure, and the top end of the chain is connected to the derivative plate.

5. The defoaming device for textile dyes according to claim 1, characterized in that, The bottom end of the chain is provided with a sliding sleeve, and the flamethrower is slidably sleeved in the sliding sleeve.

6. The defoaming device for textile dyes according to claim 1, characterized in that, The chains are arranged in pairs.

7. The defoaming device for textile dyes according to claim 1, characterized in that, The bottom of the tank is funnel-shaped.

8. The defoaming device for textile dyes according to claim 1, characterized in that, The bottom of the tank is equipped with support feet.

9. A defoaming device for textile dyes according to claim 1, characterized in that, The bottom of the tank is provided with a discharge port.

10. A defoaming device for textile dyes according to claim 9, characterized in that, The discharge port is equipped with a valve.