Ceramic raw material filter press
Patent Information
- Application Number
- CN202522202329.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-17
AI Technical Summary
传统陶瓷原料压滤机在原料收集和设备清洗环节存在诸多痛点,亟待创新改进,当压滤机的压紧片完成原料脱水后,工作人员需手动将压紧片上的脱水原料刮落或搬运至收集容器中,再通过人工转运至下一工序,人工取出过程中,原料易因操作不当掉落,造成物料浪费,且目前的压紧片需要认为手动取下进行清洗,维护成本高,机器中断时间长,增加了时间成本,故此,我们推出一种新的陶瓷原料压滤机
1、收集装置通过输送带与压紧片上下对应的设计,能使人工刮除的脱水陶瓷原料精准落入输送带,避免原料掉落浪费;同时,固定架、连接架支撑的刮板与输送带外表面紧密贴合,可在输送带运行时彻底刮除表面残留原料,既减少了物料损耗,又防止残留原料污染后续输送物料,确保输送带持续清洁高效,稳定实现原料向后续工序的传输;
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Figure CN224821732U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filter press technology, and in particular to a ceramic raw material filter press. Background Technology
[0002] In the ceramics production industry, efficient and precise raw material processing equipment plays a decisive role in product quality. Traditional ceramic raw material filter presses have many pain points in the raw material collection and equipment cleaning stages, which urgently need innovation and improvement. After the filter press's pressing plates complete the dewatering of the raw materials, workers need to manually scrape off the dewatered raw materials from the pressing plates or move them to the collection container, and then manually transfer them to the next process. During manual removal, the raw materials are prone to falling due to improper operation, resulting in material waste. Moreover, the current pressing plates need to be manually removed for cleaning, which results in high maintenance costs, long machine downtime, and increased time costs. Therefore, we have launched a new ceramic raw material filter press. Utility Model Content
[0003] The main objective of this invention is to provide a ceramic raw material filter press that can effectively solve the problems in the background art.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A ceramic raw material filter press includes a fixed base and a frame. The fixed base is located on the left side of the frame. A vertical frame is provided at the upper end of the fixed base. A cavity is provided at the right end of the vertical frame. A cleaning component is provided inside the cavity. A collection device is provided below the frame. A plurality of pressing plates are provided on the inner surface of the frame. A water tank is provided at the front end of the frame. A water pump is fixedly installed on the upper right side of the water tank through a connecting pipe.
[0005] Preferably, the collecting device includes a mounting box, the inner surface of which is provided with a conveyor belt, the right end of which is provided with an opening, the right part of which extends to the outside of the mounting box through the opening, and fixing frames are provided at the front of the middle part and the rear of the right end of the mounting box, and a connecting frame is provided between the two fixing frames, with a scraper provided at the left end of the connecting frame.
[0006] Preferably, the scraper is tightly fitted to the right side of the outer surface of the conveyor belt.
[0007] By adopting the above technical solution, the scraper can cleanly remove the residual ceramic raw materials from the surface of the conveyor belt.
[0008] Preferably, the conveyor belt and the clamping plate are positioned vertically corresponding.
[0009] By adopting the above technical solution, it is easier for subsequent raw materials to fall directly onto the conveyor belt.
[0010] Preferably, the cleaning assembly includes a hydraulic cylinder, the output end of which is provided with a crossbeam, the right end of which is fixedly mounted with a motor, the output end of which is fixedly mounted with a lead screw, a movable block is movably mounted on the right side of the outer surface of the lead screw, a support column is provided at the lower end of the movable block, a long pipe is provided at the lower end of the support column, a telescopic pipe is fixedly mounted at the front end of the long pipe, and a plurality of water outlet pipes are provided at the lower end of the long pipes, with nozzles provided on the lower left and lower right sides of the outer surfaces of the plurality of water outlet pipes.
[0011] By adopting the above technical solution: the hydraulic cylinder can drive the horizontal frame to rise and fall, adapting to the cleaning needs of different heights; the motor drives the lead screw to rotate, causing the movable block to move the long pipe left and right, expanding the cleaning range; the multiple sets of water outlet pipes and bidirectional nozzles below the long pipe can thoroughly rinse the pressing plate.
[0012] Preferably, the lower end of the telescopic pipe is fixedly connected to the outlet end of the water pump via a connecting pipe.
[0013] By adopting the above technical solution, the water pump can continuously provide high-pressure water flow to the cleaning components, meeting the flushing pressure requirements of the nozzles.
[0014] Preferably, the plurality of water outlet pipes are arranged longitudinally at equal intervals, and the length of the long pipe is the same as the length of the clamping plate.
[0015] By adopting the above technical solution, the equidistantly arranged water outlet pipes can ensure that the rinsing water flow evenly covers the cleaning area, avoiding incomplete rinsing in certain areas.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The collection device, through the design of the conveyor belt and the clamping plate corresponding to each other, can accurately drop the dehydrated ceramic raw materials that are manually scraped into the conveyor belt, avoiding the waste of raw materials falling off; at the same time, the scraper supported by the fixed frame and the connecting frame is in close contact with the outer surface of the conveyor belt, which can thoroughly scrape off the residual raw materials on the surface when the conveyor belt is running, which not only reduces material loss, but also prevents the residual raw materials from contaminating the materials being conveyed later, ensuring that the conveyor belt is continuously clean and efficient, and stably realizing the transfer of raw materials to the subsequent processes; 2. The cleaning assembly uses a hydraulic cylinder to adjust the height of the long tube, which allows the nozzle to be precisely positioned between adjacent pressing plates. In conjunction with the motor-driven screw, the long tube moves left and right, greatly expanding the cleaning range. The design of the long tube being the same length as the pressing plates allows for thorough rinsing of the pressing plates and the areas in contact with the raw materials, leaving no dead corners. In addition, the telescopic tube moves flexibly with the long tube to avoid damage to the pipeline, effectively ensuring a stable and efficient cleaning process and maintaining the cleanliness of the equipment. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of a ceramic raw material filter press according to the present invention; Figure 2 This is a partial structural schematic diagram of a ceramic raw material filter press according to the present invention; Figure 3 This is a schematic diagram of the overall structure of the collection device for a ceramic raw material filter press according to the present invention; Figure 4 This is a schematic diagram of the overall structure of the cleaning component of a ceramic raw material filter press according to the present invention.
[0018] In the diagram: 1. Fixed base; 2. Vertical frame; 3. Cavity; 4. Frame; 5. Water tank; 6. Pressure plate; 7. Collection device; 71. Mounting box; 72. Conveyor belt; 73. Opening; 74. Fixed frame; 75. Connecting frame; 76. Scraper; 8. Water pump; 9. Cleaning assembly; 90. Hydraulic cylinder; 91. Horizontal frame; 92. Motor; 93. Lead screw; 94. Movable block; 95. Support column; 96. Long pipe; 97. Telescopic pipe; 98. Water outlet pipe; 99. Nozzle. Detailed Implementation
[0019] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] Please see Figure 1-4 This utility model provides a technical solution: A ceramic raw material filter press includes a fixed base 1 and a frame 4. The fixed base 1 is located on the left side of the frame 4. A vertical frame 2 is provided at the upper end of the fixed base 1. A cavity 3 is provided at the right end of the vertical frame 2. A cleaning component 9 is provided inside the cavity 3. A collection device 7 is provided at the lower part of the frame 4. A plurality of pressing plates 6 are provided on the inner surface of the frame 4. A water tank 5 is provided at the front end of the frame 4. A water pump 8 is fixedly installed on the upper right side of the water tank 5 through a connecting pipe.
[0023] In this embodiment, the collecting device 7 includes a mounting box 71. A conveyor belt 72 is provided on the inner surface of the mounting box 71. An opening 73 is provided at the right end of the mounting box 71. The right part of the conveyor belt 72 extends to the outside of the mounting box 71 through the opening 73. Fixing frames 74 are provided at the front of the middle part and the rear of the right end of the mounting box 71. A connecting frame 75 is provided between the two fixing frames 74. A scraper 76 is provided at the left end of the connecting frame 75. The scraper 76 is tightly attached to the right part of the outer surface of the conveyor belt 72. The positions of the conveyor belt 72 and the pressing plate 6 are vertically corresponding.
[0024] With the above solution: during use, the dehydrated raw material on the clamping plate 6 can be scraped off manually and fall directly onto the conveyor belt 72. The conveyor belt 72 inside the mounting box 71 is responsible for conveying the material. Its right side extends to the outside of the mounting box 71 through the opening 73, which facilitates the outward transfer of the material. At the same time, the connecting frame 75 between the two fixed frames 74 fixes and supports the scraper 76. The scraper 76 is in close contact with the right side of the outer surface of the conveyor belt 72, which can scrape off the material remaining on the surface of the conveyor belt, avoiding waste or pollution caused by material residue, ensuring the cleanliness of the conveyor belt 72, so as to ensure the continuous and stable conveying of materials in the future.
[0025] In this embodiment, the cleaning component 9 includes a hydraulic cylinder 90. A crossbeam 91 is provided at the output end of the hydraulic cylinder 90. A motor 92 is fixedly installed at the right end of the crossbeam 91. A lead screw 93 is fixedly installed at the output end of the motor 92. A movable block 94 is movably installed on the right side of the outer surface of the lead screw 93. A support column 95 is provided at the lower end of the movable block 94. A long pipe 96 is provided at the lower end of the support column 95. A telescopic pipe 97 is fixedly installed at the front end of the long pipe 96. A plurality of water outlet pipes 98 are provided at the lower left and lower right sides of the outer surfaces of the plurality of water outlet pipes 98. A nozzle 99 is provided at the lower end of the telescopic pipe 97 and fixedly connected to the water outlet of the water pump 8 through a connecting pipe. The plurality of water outlet pipes 98 are arranged longitudinally at equal intervals. The length of the long pipe 96 is the same as the length of the pressing plate 6.
[0026] Through the above scheme: In use, the water pump 8 delivers water to the telescopic pipe 97 through the connecting pipe, providing a water source for cleaning. The hydraulic cylinder 90 can drive the crossbeam 91 to rise and fall, thereby adjusting the height of the long pipe 96 to adapt to different cleaning needs. When the motor 92 is working, it drives the lead screw 93 to rotate, causing the movable block 94 to move left and right along the lead screw, which in turn drives the long pipe 96 to move left and right through the support column 95, expanding the cleaning range. Several water outlet pipes 98 arranged longitudinally at equal intervals at the lower end of the long pipe 96, as well as the nozzles 99 on the lower left and lower right sides of the outer surface of each water outlet pipe, can spray water for rinsing. Since the length of the long pipe 96 is the same as that of the pressure plate 6, it can perform comprehensive and precise cleaning of the pressure plate 6 and the corresponding area. Moreover, the telescopic pipe 97 can flexibly extend and retract with the movement of the long pipe, avoiding damage to the pipeline and ensuring a stable and efficient cleaning process.
[0027] It should be noted that this utility model is a ceramic raw material filter press. During operation, after the raw material undergoes filter pressing, dehydrated ceramic raw material remains on several pressing plates 6 on the inner surface of the frame 4. This material is manually scraped off and falls directly onto the conveyor belt 72 of the collection device 7 located below the frame 4. Because the conveyor belt 72 and the pressing plates 6 are vertically aligned, the raw material accurately falls onto the conveyor belt 72. Subsequently, the conveyor belt 72 inside the mounting box 71 begins to transport the material. Its right side extends to the outside of the mounting box 71 through an opening 73, facilitating the transfer of the collected raw material to the next process. Simultaneously, two fixed frames 74 at the right end of the mounting box 71 support the connecting frame 75. The scraper 76 at the left end of the connecting frame 75 is tightly fitted to the right side of the outer surface of the conveyor belt 72, thoroughly scraping off any residual raw material during the operation of the conveyor belt 72. This avoids material waste and prevents residual raw material from contaminating subsequently transported materials, ensuring the smooth operation of the conveyor belt. 72. Continuous cleaning and efficient operation: When cleaning is required, the water pump 8 at the upper right of the water tank 5 is started. The water pump 8 delivers water from the water tank 5 to the telescopic pipe 97 of the cleaning assembly 9 through the connecting pipe, providing a stable water source for cleaning. At this time, the hydraulic cylinder 90 in the cavity 3 at the right end of the vertical frame 2 can drive the horizontal frame 91 to rise and fall, thereby adjusting the height of the long pipe 96 so that the nozzle 99 is located between two adjacent pressing plates 6. At the same time, the motor 92 at the right end of the horizontal frame 91 works, driving the lead screw 93 to rotate, causing the movable block 94 to move left and right along the lead screw 93, and then driving the long pipe 96 to move left and right through the support column 95, greatly expanding the cleaning range. With the long pipe 96 and the pressing plate 6 having the same length, the pressing plate 6 and the corresponding area in contact with the raw materials can be thoroughly and accurately rinsed without cleaning dead corners. The telescopic pipe 97 can flexibly extend and retract with the movement of the long pipe 96, effectively avoiding the pipe from being pulled and damaged due to movement, ensuring a stable and efficient cleaning process.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A ceramic raw material filter press, comprising a fixed base (1) and a frame (4), characterized in that: The fixed base (1) is located on the left side of the frame (4). A vertical frame (2) is provided at the upper end of the fixed base (1). A cavity (3) is provided at the right end of the vertical frame (2). A cleaning component (9) is provided inside the cavity (3). A collection device (7) is provided below the frame (4). Several clamping plates (6) are provided on the inner surface of the frame (4). A water tank (5) is provided at the front end of the frame (4). A water pump (8) is fixedly installed on the upper right side of the water tank (5) through a connecting pipe. The collecting device (7) includes a mounting box (71), the inner surface of which is provided with a conveyor belt (72), the right end of which is provided with an opening (73), the right side of which extends through the opening (73) to the outside of the mounting box (71), the front part of the middle part of the right end and the rear part of the right end of the mounting box (71) are both provided with a fixing frame (74), a connecting frame (75) is provided between the two fixing frames (74), and a scraper (76) is provided at the left end of the connecting frame (75).
2. A ceramic raw material filter press according to claim 1, characterized in that: The scraper (76) is closely attached to the right side of the outer surface of the conveyor belt (72).
3. A ceramic raw material filter press according to claim 2, characterized in that: The conveyor belt (72) and the clamping plate (6) are positioned vertically corresponding.
4. A ceramic raw material filter press according to claim 1, characterized in that: The cleaning assembly (9) includes a hydraulic cylinder (90), a crossbeam (91) is provided at the output end of the hydraulic cylinder (90), a motor (92) is fixedly installed at the right end of the crossbeam (91), a lead screw (93) is fixedly installed at the output end of the motor (92), a movable block (94) is movably installed on the right side of the outer surface of the lead screw (93), a support column (95) is provided at the lower end of the movable block (94), a long pipe (96) is provided at the lower end of the support column (95), a telescopic pipe (97) is fixedly installed at the front end of the long pipe (96), and a plurality of water outlet pipes (98) are provided at the lower end of the long pipe (96), and nozzles (99) are provided on the lower left and lower right sides of the outer surfaces of the plurality of water outlet pipes (98).
5. A ceramic raw material filter press according to claim 4, characterized in that: The lower end of the telescopic pipe (97) is fixedly connected to the outlet end of the water pump (8) through a connecting pipe.
6. A ceramic raw material filter press according to claim 4, characterized in that: The water outlet pipes (98) are arranged longitudinally at equal intervals, and the length of the long pipe (96) is the same as the length of the clamping plate (6).