Floating oil guide filtering structure of gantry machining center

Abstract

The utility model belongs to the field of oil spill flow guide filtration technology, and disclose a kind of gantry machining center oil spill flow guide filtration structure, including the inside lower end of the processing body is equipped with guide slot in both sides, the rear end surface of the processing body is fixedly provided with oil spill collection tank, the left end inside of the oil spill collection tank is fixedly provided with filter screen, the front end surface of the filter screen is fixedly provided with fluoropolymer coating, through guide slot, oil spill collection tank and fluoropolymer coating, filter screen, using guide slot can guide oil spill orderly flow to specified area, improve oil spill collection efficiency;Oil spill collection tank can concentrate the collection oil spill, facilitate subsequent processing, avoid oil spill to cause pollution to processing environment;Fluoropolymer coating and filter screen combination have good chemical stability and hydrophobicity, can effectively filter the impurities in oil spill, and not easy to be attached by oil dirt, can guarantee filtration effect and prolong filter screen service life.

Description

Technical Field

[0001] This utility model belongs to the field of floating oil guiding and filtration technology, specifically a floating oil guiding and filtration structure for a gantry machining center. Background Technology

[0002] During the cutting process of a gantry machining center, cutting fluid is required for cooling. When the cutting fluid flows back, a treatment device is needed to filter impurities. In the existing technology, the filter device is prone to clogging when filtering metal chips, and unfilterable powder is easily sucked into the supply pump during the backflow, causing damage to the pump body. In addition, when machining objects in a CNC gantry machining center, lubricating oil and water will mix together, requiring oil-water separation. At the same time, machine tool lubricating oil will contain impurities after long-term use, which also needs to be filtered by a filtration device.

[0003] Meanwhile, a gantry machining center equipment with announcement number CN210997507U is disclosed, including a column body conveyor for intermittent conveying of the main body of the round tube column and a rib conveyor for intermittent conveying of the reinforcing ribs arranged in parallel with the column body conveyor. A gantry frame is arranged across the column body conveyor and the rib conveyor. The gantry frame is equipped with a positioning and turning mechanism and a gripping and docking mechanism.

[0004] The aforementioned gantry machining center equipment addresses the problems of manual alignment of reinforcing ribs, large human error, and laborious and unreliable clamping during manual welding. However, it cannot be used for oil filtration, which leads to the accumulation of oil in the machining fluid, reducing its service life and performance, affecting machining accuracy and surface quality, increasing tool wear, and potentially breeding bacteria, producing odors, polluting the working environment, and increasing production costs.

[0005] Therefore, a floating oil guiding and filtering structure for gantry machining centers is proposed to address the above problems. Utility Model Content

[0006] To address the problems mentioned in the background section, this invention provides a floating oil guiding and filtering structure for a gantry machining center. This structure utilizes guide grooves to direct the orderly flow of floating oil to a designated area, improving collection efficiency. The floating oil collection box centrally collects the oil, facilitating subsequent processing and preventing pollution of the machining environment. The combination of a fluoropolymer coating and filter screen exhibits excellent chemical stability and hydrophobicity, effectively filtering impurities from the floating oil and preventing oil buildup, thus ensuring filtration effectiveness and extending filter screen lifespan.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a floating oil guiding and filtering structure for a gantry machining center, comprising guide grooves on both the front and rear sides of the lower end of the machining body, a floating oil collection box fixedly provided on the rear end face of the machining body, a filter screen fixedly provided inside the left end of the floating oil collection box, and a fluoropolymer coating fixedly provided on the front end face of the filter screen.

[0008] Preferably, the upper surface of the oil spill collection box is fixedly provided with a shelf, the left end of the shelf is fixedly provided with a telescopic plate, the lower end of the telescopic plate is fixedly provided with a rectangular plate, and the right end of the rectangular plate is fixedly provided with a soft brush.

[0009] By adopting the above technical solution, the telescopic plate can be used to drive the rectangular plate and soft brush to move in and out, cleaning the relevant area, avoiding the adhesion and residue of floating oil, and improving the cleanliness and efficiency of floating oil collection.

[0010] Preferably, a control device is fixedly provided on the middle left side of the upper surface of the shelf, and the telescopic plate is attached to the control device, and a control screen is fixedly provided on the right side of the control device.

[0011] By adopting the above technical solution, the control device can conveniently control the movement of the telescopic plate. With the help of the control screen, relevant parameters can be intuitively operated and displayed, achieving precise control of the telescopic mechanism and improving ease of use.

[0012] Preferably, a liquid level sensor is fixedly installed on the middle right side of the upper end face of the shelf, and an alarm light is fixedly installed on the upper end face of the liquid level sensor.

[0013] By adopting the above technical solution, the liquid level sensor can monitor the liquid level in the oil collection tank in real time. When the set value is reached, the alarm light will sound to remind the operator to handle the situation in a timely manner and prevent the oil from overflowing.

[0014] Preferably, a worktable is fixedly provided in the middle of the interior of the processing body, and a main spindle beam is fixedly provided in the middle of the outer side of the worktable.

[0015] By adopting the above technical solution, the worktable provides a basic bearing surface for processing, and the spindle beam provides installation and movement support for the processed parts. The two work together to form a stable processing work space, ensuring the smooth progress of the processing.

[0016] Preferably, an outlet is fixedly provided at the middle of the right end of the oil spill collection tank, and a valve is fixedly provided on the outside of the outlet.

[0017] By adopting the above technical solution, the outlet is used to discharge the collected floating oil, and the valve can control the opening and closing of the outlet and the flow rate, which facilitates the timed and quantitative discharge and recycling of floating oil.

[0018] Preferably, a machining tool device is provided in the middle of the front end face of the main spindle beam, and a second worktable is provided on the upper end face of the first worktable.

[0019] By adopting the above technical solution, the machining tool device can perform machining operations under the drive of the spindle beam, and the worktable can assist in supporting the workpiece and cooperate with the machining tool device to complete various machining processes, thereby improving the flexibility and applicability of machining.

[0020] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model utilizes a guide channel, a floating oil collection box, a fluoropolymer coating, and a filter screen. The guide channel guides the floating oil to flow in an orderly manner to a designated area, improving the efficiency of floating oil collection. The floating oil collection box can collect the floating oil in a concentrated manner, facilitating subsequent processing and preventing the floating oil from polluting the processing environment. The combination of the fluoropolymer coating and the filter screen has good chemical stability and hydrophobicity, which can effectively filter impurities in the floating oil and is not easily adhered by oil, ensuring the filtration effect and extending the service life of the filter screen.

[0021] 2. This utility model utilizes a telescopic plate, a rectangular plate, and a soft brush. The telescopic plate can be flexibly adjusted to cover different areas of the filter screen, the rectangular plate can scrape off impurities from the filter screen surface over a large area, and the soft brush can thoroughly clean the mesh without damaging the filter screen. The synergistic effect of the three components improves the comprehensiveness, efficiency, and protection of the filter screen during cleaning. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the installation structure of the fluoropolymer coating of this utility model; Figure 3 This is a schematic diagram of the installation structure of the liquid level sensor of this utility model; Figure 4 This is a schematic diagram of the installation structure of the guide groove of this utility model.

[0023] In the diagram: 1. Machining body; 2. Worktable 1; 3. Spindle beam; 4. Machining tool device; 5. Worktable 2; 6. Guide groove; 7. Floating oil collection tank; 8. Filter screen; 9. Fluoropolymer coating; 10. Telescopic plate; 11. Rectangular plate; 12. Soft brush; 13. Outlet; 14. Valve; 15. Control device; 16. Control panel; 17. Liquid level sensor; 18. Alarm light; 19. Shelf. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] The following describes an embodiment of this utility model based on its overall structure.

[0026] like Figures 1 to 4 As shown, this utility model provides a floating oil guiding and filtering structure for a gantry machining center, including guide grooves 6 on both the front and rear sides of the lower end of the machining body 1, a floating oil collection box 7 fixedly provided on the rear end face of the machining body 1, a filter screen 8 fixedly provided inside the left end of the floating oil collection box 7 to perform filtering, and a fluoropolymer coating 9 fixedly provided on the front end face of the filter screen 8.

[0027] The upper surface of the oil spill collection box 7 is fixedly provided with a shelf 19, the left end of the shelf 19 is fixedly provided with a telescopic plate 10, the lower end of the telescopic plate 10 is fixedly provided with a rectangular plate 11, and the right end of the rectangular plate 11 is fixedly provided with a soft brush 12 for cleaning.

[0028] A control device 15 is fixedly installed in the middle of the left side of the upper end face of the shelf 19 to play a control role, and the telescopic plate 10 is attached to the control device 15. A control screen 16 is fixedly installed on the right end face of the control device 15.

[0029] A liquid level sensor 17 is fixedly installed on the middle right side of the upper end face of the shelf 19, and an alarm light 18 is fixedly installed on the upper end face of the liquid level sensor 17. The control panel 16, the liquid level sensor 17, and the alarm light 18 are electrically connected to the control device 15.

[0030] The machining body 1 has a workbench 2 fixed in the middle inside for storage, and a main spindle beam 3 fixed in the middle outside the workbench 2.

[0031] An outlet 13 is fixedly provided at the middle of the right end of the oil spill collection tank 7, and a valve 14 is fixedly provided on the outside of the outlet 13 to control the discharge.

[0032] The front end face of the main spindle beam 3 is provided with a machining tool device 4, and the upper end face of the worktable 2 is provided with a worktable 5 for storage.

[0033] Working principle and process of an oil-draining filter structure for a gantry machining center: The oil-guiding and filtering structure of this gantry machining center is mainly used to collect and filter floating oil during the machining process to ensure the cleanliness of the machining environment and the normal operation of the machining equipment. Its operation is based on the principles of physical filtration and mechanical control. The liquid flow is guided by the guide groove 6, impurities are filtered by the filter screen 8, and automated control and safety warnings are achieved with the help of the control device 15 and the liquid level sensor 17. The workpiece to be processed is placed on the second worktable 5, which is located on the upper surface of the first worktable 2. The first worktable 2 is fixed in the middle of the interior of the machining body 1. The spindle beam 3 is fixed in the middle of the outer side of the first worktable 2, providing support and positioning for the machining tool device 4. The machining equipment is started, and the machining tool device 4 is located in the middle of the front end face of the spindle beam 3, beginning the machining process. The workpiece on workbench 25 is processed. During the processing, liquid containing floating oil is generated. Under the action of gravity and liquid flow, the liquid containing floating oil flows towards the guide grooves 6 opened on both sides of the lower end of the processing body 1. The guide grooves 6 guide the direction of liquid flow, causing the liquid to flow towards the floating oil collection box 7. The liquid flows into the floating oil collection box 7 through the guide grooves 6. The floating oil collection box 7 is fixed to the rear end face of the processing body 1 and is used to collect the liquid containing floating oil. When the liquid containing floating oil enters the floating oil collection box 7, it first passes through the filter screen 8. The filter screen 8 is fixed inside the left end of the floating oil collection box 7. Its front end face is provided with a fluoropolymer coating 9. The fluoropolymer coating 9 can prevent oil stains from sticking to the filter screen 8 and ensure that the filter screen 8 can pass through. Regarding filtration efficiency and service life, filter screen 8 can filter out larger impurities and particles in the liquid, separating floating oil from impurities. Sheet plate 19 is fixed to the upper surface of the floating oil collection tank 7. A telescopic plate 10 is located inside the left end of shelf plate 19, and a rectangular plate 11 is fixed to the lower end of the telescopic plate 10. A soft brush 12 is fixed to the right end of the rectangular plate 11. Control device 15 is fixed to the middle left side of the upper surface of shelf plate 19 and is attached to the telescopic plate 10. Control device 15 is operated and set via control panel 16. Control device 15 can control the extension and retraction of the telescopic plate 10, allowing the soft brush 12 to clean the surface of filter screen 8, preventing clogging and ensuring smooth filtration. Liquid level sensor 17 is fixed to the middle right side of the upper surface of shelf plate 19 for real-time monitoring of floating oil collection. The liquid level in tank 7 is monitored. When the liquid level sensor 17 detects that the liquid level in the oil collection tank 7 has reached the set upper limit, the alarm light 18 will emit an alarm signal to remind the operator to handle the situation in time. When it is necessary to discharge the filtered oil, the operator can control the discharge of the liquid by controlling valve 14. Valve 14 is fixed on the outside of outlet 13, which is located in the middle of the right end of oil collection tank 7. When valve 14 is opened, the filtered oil is discharged from oil collection tank 7 through outlet 13, completing the entire oil diversion and filtration process. In summary, this gantry machining center oil diversion and filtration structure, through a series of mechanical structures and automated control devices 15, achieves effective collection, filtration, and discharge of oil generated during the machining process.This ensured the normal operation of the processing equipment and the cleanliness of the processing environment.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A floating oil guiding and filtering structure for a gantry machining center, comprising a machining body (1), characterized in that: The processing body (1) has guide grooves (6) on both the front and rear sides of the lower end. The processing body (1) has a floating oil collection box (7) fixedly installed on the rear end face. The floating oil collection box (7) has a filter screen (8) fixedly installed inside the left end. The filter screen (8) has a fluoropolymer coating (9) fixedly installed on the front end face. The floating oil collection box (7) has a shelf plate (19) fixedly installed on the upper end face. The shelf plate (19) has a telescopic plate (10) fixedly installed inside the left end. The telescopic plate (10) has a rectangular plate (11) fixedly installed at the lower end. The rectangular plate (11) has a soft brush (12) fixedly installed on the right end face.

2. The floating oil guiding and filtering structure for a gantry machining center according to claim 1, characterized in that: A control device (15) is fixedly provided on the middle left side of the upper end face of the shelf (19), and the telescopic plate (10) is attached to the control device (15). A control screen (16) is fixedly provided on the right end face of the control device (15).

3. The floating oil guiding and filtering structure for a gantry machining center according to claim 2, characterized in that: A liquid level sensor (17) is fixedly provided on the middle right side of the upper end face of the shelf (19), and an alarm light (18) is fixedly provided on the upper end face of the liquid level sensor (17).

4. The oil-draining and filtering structure for a gantry machining center according to claim 3, characterized in that: The control panel (16), the liquid level sensor (17), and the alarm light (18) are electrically connected to the control device (15).

5. The oil-draining and filtering structure for a gantry machining center according to claim 1, characterized in that: The processing body (1) has a workbench (2) fixedly installed in the middle of its interior, and a main shaft beam (3) fixedly installed in the middle of the outer side of the workbench (2).

6. The floating oil guiding and filtering structure for a gantry machining center according to claim 1, characterized in that: An outlet (13) is fixedly provided at the middle of the right end of the oil collection tank (7), and a valve (14) is fixedly provided on the outside of the outlet (13).

7. The floating oil guiding and filtering structure for a gantry machining center according to claim 5, characterized in that: The front end face of the main spindle beam (3) is provided with a machining tool device (4), and the upper end face of the worktable one (2) is provided with a worktable two (5).

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