Molecular membrane filtration-based milk beverage impurity removal device

Abstract

The utility model relates to milk beverage processing technical field discloses a kind of milk beverage impurity removal equipment based on molecular membrane filtration, including filter jar, the inside of the filter jar is provided with filter mechanism, the filter mechanism includes drive seat, positioning slot, sedimentation card shell, sealing transmission ring and feed pipe, the center of the lower surface of drive seat is fixedly connected with first servo motor, the inner bottom surface of sedimentation card shell is fixedly connected with filter membrane.In the utility model, the equipment is provided with double mixing structure, under the drive of first servo motor, the inner cylinder with fiber filter screen is controlled to rotate at low speed, and under the drive of second servo motor, the mixing frame with silica gel inclined strip is controlled to rotate reversely at low speed, so as to improve the filtering effect of the equipment, and the silica gel inclined strip can be attached to the inner cylinder to sweep the inner wall of the fiber filter screen, thereby reducing the accumulation of accumulations, and further improving the service life of the equipment.

Description

Technical Field

[0001] This utility model relates to the field of dairy beverage processing technology, and in particular to a device for removing impurities from dairy beverages based on molecular membrane filtration. Background Technology

[0002] Milk beverage impurity removal typically refers to the removal of non-milk solids and contaminants introduced during preparation, processing, or storage. Milk beverages are drinks made from dairy products, mixed with other ingredients through a process of milk pulp or emulsion. Common examples include formula milk, lactic acid drinks, yogurt, and milk tea. They may be primarily made from fresh milk, whole milk, or skim milk, and may also contain added water, sugar, fruit juice, flavorings, stabilizers, and seasonings.

[0003] However, traditional dairy beverage impurity removal equipment typically uses a single filter screen and a membrane element as its core, making it difficult to accurately classify and intercept large, medium, and microparticles in the same process. This can easily lead to clogging at the front end, reduced throughput at the back end, and the accumulation of contaminants such as protein, fat, and adhesive particles in the beverage raw materials. This results in problems such as accelerated membrane fouling rate, increased cleaning intensity, and increased downtime.

[0004] Therefore, those skilled in the art have provided a device for removing impurities from milk beverages based on molecular membrane filtration to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a molecular membrane filtration-based impurity removal device for dairy beverages. This device is equipped with a filtration mechanism. Initial filtration of the incoming raw material is performed by a metal filter screen on a fixed frame, removing large particles to protect subsequent filter screens and membrane elements, reducing the risk of membrane fouling and clogging. A secondary, finer filtration is then performed by a fiber filter screen to intercept medium-sized particles, reducing the impact of larger particles (slightly smaller than the metal screen) on the membrane. Finally, a third filtration separation occurs through sedimentation and permeation of the filtration membrane, efficiently separating particulate matter and soluble impurities for a finer purification effect, thereby improving the filtration efficiency of the device.

[0006] To achieve the above objectives, the present invention provides the following technical solution: A milk beverage impurity removal device based on molecular membrane filtration includes a filter tank. The filter tank has an internal filtration mechanism, which includes a drive base, a positioning slot, a sedimentation casing, a sealing transmission ring, and a feed pipe. A first servo motor is fixedly connected to the center of the lower surface of the drive base. A filter membrane is fixedly connected to the inner bottom surface of the sedimentation casing. An inner cylinder is rotatably connected to the upper surface of the drive base. Multiple filter grooves are formed on the outer wall of the inner cylinder. Multiple filter frames are fitted into the inner wall of the inner cylinder. Fiber filter screens are fixedly connected to the inner wall of each filter frame. A trapezoidal sealing groove is formed on the lower surface of the sealing transmission ring. A connector is fixedly connected to the center of the upper surface of the feed pipe. A fixing frame is threaded onto the lower end of the inner wall of the feed pipe. Multiple metal filter screens are fixedly connected to the inner wall of the fixing frame. A can lid is fixedly connected to the upper surface of the filter can, and a mixing mechanism is provided on the lower surface of the can lid. The mixing mechanism includes a second servo motor and a rotating shaft. A mixing frame is fixedly connected to the outer wall of the rotating shaft, and multiple silicone diagonal strips are fixedly connected to the outer wall of the mixing frame.

[0007] Through the above technical solution, the equipment is equipped with a dual mixing structure. Under the drive of the first servo motor, the inner cylinder on which the fiber filter is installed is controlled to rotate at a low speed. At the same time, under the drive of the second servo motor, the mixing frame with the silicone inclined strip is controlled to rotate in the opposite direction at a low speed. This improves the filtration effect of the equipment. Moreover, the silicone inclined strip can adhere to the inner cylinder to sweep the inner wall of the fiber filter, thereby reducing the accumulation of deposits and extending the service life of the equipment.

[0008] Furthermore, the drive base is fixedly connected to the lower end of the inner wall of the filter tank, and a trapezoidal groove is provided around the upper surface of the drive base. The output end of the first servo motor passes through the drive base and is fixedly connected to the inner cylinder. Through the above technical solution, the first servo motor can drive the inner cylinder, thereby enabling the inner cylinder to rotate at a low speed, so as to reduce the accumulation of impurities on the filter screen.

[0009] Furthermore, the positioning slots are respectively opened at the upper end of the inner wall of the filter tank, the sedimentation casing is snapped into the inner wall of the filter tank, and multiple positioning blocks are fixedly connected to the upper end of the outer wall of the sedimentation casing. The above technical solution enables the sedimentation cartridge to be installed tightly and securely inside the filter tank, thereby allowing the filtered raw materials to undergo sedimentation filtration.

[0010] Furthermore, a sealing slot is provided at the lower end of the inner wall of the filter tank, and an installation slot is provided at the upper end of the inner wall of the filter tank. A sealing block is fixedly connected to the lower end of the outer wall of the filter frame, and an installation block is fixedly connected to the upper surface of the filter frame. The above technical solution allows the filter frame to be securely fastened within the filter chamber, enabling users to quickly replace and clean the fiber filter screen through disassembly and replacement.

[0011] Furthermore, the sealing drive ring is rotatably connected to the lower surface of the can lid, the trapezoidal sealing groove is engaged with the inner cylinder, and the feed pipe is fixedly connected to one side of the upper surface of the can lid; The above technical solution enables the inner cylinder to be engaged and fitted with the sealing drive ring, thereby forming a sealed space.

[0012] Furthermore, the second servo motor is fixedly connected to the center of the upper surface of the can lid, the rotating shaft is rotatably connected to the center of the lower surface of the can lid, and the output end of the second servo motor passes through the can lid and is fixedly connected to the rotating shaft; The above technical solution enables the second servo motor to drive the rotating shaft, thereby controlling the mixing frame to rotate at a low speed.

[0013] Furthermore, a support frame is fixedly connected to the lower surface of the filter tank, and handles are fixedly connected to both the front and rear ends of the upper surface of the tank cover; The above technical solution enables users to open and disassemble the can lid using the handle.

[0014] Furthermore, a discharge pipe is fixedly connected to one side of the lower end of the outer wall of the filter tank, a manual valve is fixedly connected to the middle of the outer wall of the discharge pipe, and a flange is fixedly connected to the outer wall of one side of the discharge pipe. The above technical solution enables the collected and filtered container to be fixed to the discharge pipe by a flange bolt, and the discharge pipe can be opened or closed by a manual valve.

[0015] This utility model has the following beneficial effects: 1. This utility model proposes a milk beverage impurity removal device based on molecular membrane filtration. Compared with most traditional milk beverage impurity removal devices, this device is equipped with a filtration mechanism. The incoming raw material is initially filtered by a metal filter screen on a fixed frame to remove large particles, protect subsequent filter screens and membrane elements, and reduce the risk of membrane fouling and clogging. Subsequently, a secondary, finer filtration is performed by a fiber filter screen to intercept medium-sized particles, reducing the impact of larger particles (but slightly smaller than the metal screen) on the membrane. Finally, a third filtration separation is performed through sedimentation and permeation of the filter membrane to efficiently separate particulate matter and soluble impurities, achieving a finer purification effect and thus improving the filtration and separation efficiency of the device.

[0016] 2. This utility model proposes a milk beverage impurity removal device based on molecular membrane filtration. Compared with most traditional milk beverage impurity removal devices, this device has a dual mixing structure. Under the drive of a first servo motor, the inner cylinder with the fiber filter screen is controlled to rotate at a low speed. At the same time, under the drive of a second servo motor, the mixing frame with the silicone inclined strip rotates in the opposite direction at a low speed. This improves the filtration effect of the device. Moreover, the silicone inclined strip can adhere to the inner cylinder to sweep the inner wall of the fiber filter screen, thereby reducing the accumulation of deposits and extending the service life of the device. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a milk beverage impurity removal device based on molecular membrane filtration proposed in this utility model; Figure 2 This is a cross-sectional view of a milk beverage impurity removal device based on molecular membrane filtration proposed in this utility model. Figure 3 This is a schematic diagram of the filter tank structure of a milk beverage impurity removal device based on molecular membrane filtration proposed in this utility model. Figure 4 This is a schematic diagram of the inner cylinder structure of a milk beverage impurity removal device based on molecular membrane filtration proposed in this utility model; Figure 5 This is a schematic diagram of the drive base structure of a milk beverage impurity removal device based on molecular membrane filtration proposed in this utility model; Figure 6 An exploded view of the inner cylinder of a milk beverage impurity removal device based on molecular membrane filtration proposed in this utility model; Figure 7 This is a schematic diagram of the mixing mechanism structure of a milk beverage impurity removal device based on molecular membrane filtration proposed in this utility model; Figure 8 for Figure 7 Enlarged diagram of point A in the diagram; Figure 9 This is a schematic diagram of the sedimentation chamber structure of a milk beverage impurity removal device based on molecular membrane filtration proposed in this utility model.

[0018] Legend: 1. Filter tank; 2. Filtration mechanism; 201. Drive base; 202. First servo motor; 203. Trapezoidal groove; 204. Positioning slot; 205. Sedimentation housing; 206. Positioning block; 207. Filter membrane; 208. Inner cylinder; 209. Filter tank; 2010. Sealing slot; 2011. Mounting slot; 2012. Filter frame; 2013. Fiber filter screen; 2014. Sealing block; 2015. Mounting block; 2016. Sealing transmission ring; 2017. Trapezoidal sealing groove; 2018. Feed pipe; 2019. Connector; 2020. Fixing frame; 2021. Metal filter screen; 3. Can lid; 4. Mixing mechanism; 401. Second servo motor; 402. Rotating shaft; 403. Mixing frame; 404. Silicone inclined strip; 5. Support frame; 6. Handle; 7. Discharge pipe; 8. Manual valve; 9. Flange. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] One embodiment of this utility model is provided: Reference Figure 1 , 2 3. A milk beverage impurity removal device based on molecular membrane filtration, comprising a filter tank 1, wherein a filter mechanism 2 is provided inside the filter tank 1, the filter mechanism 2 comprising a drive base 201, a positioning slot 204, a sedimentation casing 205, a sealing transmission ring 2016, and a feed pipe 2018, wherein a first servo motor 202 is fixedly connected to the center of the lower surface of the drive base 201, a filter membrane 207 is fixedly connected to the inner bottom surface of the sedimentation casing 205, and an inner cylinder 208 is rotatably connected to the upper surface of the drive base 201. The outer wall of the inner cylinder 208 has multiple filter grooves 209. Multiple filter frames 2012 are snapped into the inner wall of the inner cylinder 208. Fiber filter screens 2013 are fixedly connected to the inner wall of the filter frames 2012. A trapezoidal sealing groove 2017 is opened on the lower surface of the sealing transmission ring 2016. A connector 2019 is fixedly connected to the center of the upper surface of the feed pipe 2018. A fixing frame 2020 is threaded into the lower end of the inner wall of the feed pipe 2018. Multiple metal filter screens 2021 are fixedly connected to the inner wall of the fixing frame 2020. A canister lid 3 is fixedly connected to the upper surface of the filter tank 1, and a mixing mechanism 4 is provided on the lower surface of the canister lid 3. The mixing mechanism 4 includes a second servo motor 401 and a rotating shaft 402. A mixing frame 403 is fixedly connected to the outer wall of the rotating shaft 402, and multiple silicone inclined strips 404 are fixedly connected to the outer wall of the mixing frame 403. The device is equipped with a dual mixing structure. Under the drive of the first servo motor 202, the inner cylinder 208 on which the fiber filter screen 2013 is installed is controlled to rotate at a low speed. At the same time, under the drive of the second servo motor 401, the mixing frame 403 is controlled to rotate in the opposite direction at a low speed with the silicone inclined strips 404, thereby improving the filtration effect of the device. The silicone inclined strips 404 can also be in contact with the inner cylinder 208 to sweep the inner wall of the fiber filter screen 2013, thereby reducing the accumulation of deposits and extending the service life of the device.

[0021] Reference Figure 4 , 5 6. The drive base 201 is fixedly connected to the lower end of the inner wall of the filter tank 1. The drive base 201 has trapezoidal grooves 203 around its upper surface. The output end of the first servo motor 202 passes through the drive base 201 and is fixedly connected to the inner cylinder 208, so that the first servo motor 202 can drive the inner cylinder 208, thereby enabling the inner cylinder 208 to rotate at a low speed, so as to reduce the accumulation of impurities on the filter screen. The positioning slots 204 are respectively opened at the upper end of the inner wall of the filter tank 1. The sedimentation card 205 is engaged with the inner wall of the filter tank 1. Multiple positioning blocks 206 are fixedly connected to the upper end of the outer wall of the sedimentation card 205, so that the sedimentation card 205 can be installed in the filter tank 1 more tightly and firmly, thereby performing sedimentation filtration on the filtered raw materials.

[0022] Reference Figure 5 , 8 9. The lower end of the inner wall of the filter tank 209 is provided with a sealing groove 2010, and the upper end of the inner wall of the filter tank 209 is provided with an installation groove 2011. The lower end of the outer wall of the filter frame 2012 is fixedly connected with a sealing block 2014, and the upper surface of the filter frame 2012 is fixedly connected with an installation block 2015. This allows the filter frame 2012 to be tightly locked and fixed in the filter tank 209, so that the user can quickly replace and clean the fiber filter screen 2013 by disassembly and replacement. The sealing drive ring 2016 is rotatably connected to the lower surface of the can cover 3. The trapezoidal sealing groove 2017 is engaged with the inner cylinder 208. The feed pipe 2018 is fixedly connected to one side of the upper surface of the can cover 3, so that the inner cylinder 208 can be engaged and fitted with the sealing drive ring 2016 to form a sealed space.

[0023] Reference Figure 1 , 7The second servo motor 401 is fixedly connected to the center of the upper surface of the can lid 3, and the rotating shaft 402 is rotatably connected to the center of the lower surface of the can lid 3. The output end of the second servo motor 401 passes through the can lid 3 and is fixedly connected to the rotating shaft 402, so that the second servo motor 401 can drive the rotating shaft 402, thereby controlling the mixing rack 403 to rotate at a low speed.

[0024] Reference Figure 1 , 2 3. A support frame 5 is fixedly connected to the lower surface of the filter tank 1. Handles 6 are fixedly connected to the front and rear ends of the upper surface of the tank cover 3, so that the user can open and disassemble the tank cover 3 through the handles 6. A discharge pipe 7 is fixedly connected to one side of the lower end of the outer wall of the filter tank 1. A manual valve 8 is fixedly connected to the middle of the outer wall of the discharge pipe 7. A flange 9 is fixedly connected to one side of the outer wall of the discharge pipe 7, so that the container for collecting the filtered product can be bolted together with the discharge pipe 7 through the flange 9, and the discharge pipe 7 can be opened or closed through the manual valve 8.

[0025] Working principle: First, the servo motors (first servo motor 202 and second servo motor 401) are powered on. The liquid raw material injection pipe is connected to the connector 2019, and the collection pipe after the liquid raw material is filtered is connected to the discharge pipe 7. As the power is turned on, the servo motors start, controlling the inner cylinder 208 and the rotating shaft 402 to rotate at low speeds in different directions. This allows the mixing frame 403 to control the silicone inclined strip 404 to adhere to and sweep against the fiber filter screen 2013 (polypropylene material) on the inner cylinder 208. When the raw material is injected into the equipment, it is first filtered by the metal filter screen 2021 (stainless steel) on the fixed frame 2020. The steel filter initially intercepts a small number of larger particles that are not properly filtered. The particles then enter the sealed cavity formed by the inner cylinder 208 and the sealing drive ring 2016. As the inner cylinder 208 rotates at a low speed, the raw material continuously permeates and is filtered through the fiber filter screen 2013 and collected in the sedimentation cassette 205. A large number of medium-sized particles are intercepted in the inner cylinder 208. The permeated raw material undergoes three permeation filtrations through the filter membrane 207 and is guided by the trapezoidal groove 203 to the discharge pipe 7. Finally, it is collected and discharged into the container. After use, the various filter components can be disassembled for cleaning, maintenance, or replacement.

[0026] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A milk beverage impurity removal device based on molecular membrane filtration, comprising a filter tank (1), characterized in that: The filter tank (1) is equipped with a filter mechanism (2), which includes a drive base (201), a positioning slot (204), a sedimentation housing (205), a sealing transmission ring (2016), and a feed pipe (2018). A first servo motor (202) is fixedly connected to the center of the lower surface of the drive base (201). A filter membrane (207) is fixedly connected to the inner bottom surface of the sedimentation housing (205). An inner cylinder (208) is rotatably connected to the upper surface of the drive base (201). Multiple filter openings are provided on the outer wall of the inner cylinder (208). The inner wall of the inner cylinder (208) is fitted with multiple filter frames (2012), and the inner wall of the filter frames (2012) is fixedly connected with fiber filter screens (2013). The lower surface of the sealing transmission ring (2016) is provided with a trapezoidal sealing groove (2017). The center of the upper surface of the feed pipe (2018) is fixedly connected with a connector (2019). The lower end of the inner wall of the feed pipe (2018) is threaded with a fixing frame (2020), and the inner wall of the fixing frame (2020) is fixedly connected with multiple metal filter screens (2021). The upper surface of the filter tank (1) is fixedly connected to a can lid (3), and the lower surface of the can lid (3) is provided with a mixing mechanism (4). The mixing mechanism (4) includes a second servo motor (401) and a rotating shaft (402). The outer wall of the rotating shaft (402) is fixedly connected to a mixing frame (403), and the outer wall of the mixing frame (403) is fixedly connected to multiple silicone diagonal strips (404).

2. The milk beverage impurity removal device based on molecular membrane filtration according to claim 1, characterized in that: The drive seat (201) is fixedly connected to the lower end of the inner wall of the filter tank (1). A trapezoidal groove (203) is provided around the upper surface of the drive seat (201). The output end of the first servo motor (202) passes through the drive seat (201) and is fixedly connected to the inner cylinder (208).

3. The milk beverage impurity removal device based on molecular membrane filtration according to claim 1, characterized in that: The positioning slots (204) are respectively opened on the upper end of the inner wall of the filter tank (1), the sedimentation shell (205) is engaged with the inner wall of the filter tank (1), and multiple positioning blocks (206) are fixedly connected to the upper end of the outer wall of the sedimentation shell (205).

4. The milk beverage impurity removal device based on molecular membrane filtration according to claim 1, characterized in that: The lower end of the inner wall of the filter tank (209) is provided with a sealing slot (2010), the upper end of the inner wall of the filter tank (209) is provided with an installation slot (2011), the lower end of the outer wall of the filter frame (2012) is fixedly connected with a sealing block (2014), and the upper surface of the filter frame (2012) is fixedly connected with an installation block (2015).

5. The milk beverage impurity removal device based on molecular membrane filtration according to claim 1, characterized in that: The sealing drive ring (2016) is rotatably connected to the lower surface of the can lid (3), the trapezoidal sealing groove (2017) is engaged with the inner cylinder (208), and the feed pipe (2018) is fixedly connected to one side of the upper surface of the can lid (3).

6. The milk beverage impurity removal device based on molecular membrane filtration according to claim 1, characterized in that: The second servo motor (401) is fixedly connected to the center of the upper surface of the can lid (3), and the rotating shaft (402) is rotatably connected to the center of the lower surface of the can lid (3). The output end of the second servo motor (401) passes through the can lid (3) and is fixedly connected to the rotating shaft (402).

7. The milk beverage impurity removal device based on molecular membrane filtration according to claim 1, characterized in that: The lower surface of the filter tank (1) is fixedly connected to a support frame (5), and the front and rear ends of the upper surface of the tank cover (3) are both fixedly connected to handles (6).

8. The milk beverage impurity removal device based on molecular membrane filtration according to claim 1, characterized in that: A discharge pipe (7) is fixedly connected to one side of the lower end of the outer wall of the filter tank (1), a manual valve (8) is fixedly connected to the middle of the outer wall of the discharge pipe (7), and a flange (9) is fixedly connected to one side of the outer wall of the discharge pipe (7).

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