Impurity separating device of coconut shred hot melt cotton production cotton mixing machine

CN224821971UActive Publication Date: 2026-10-09PUYANG CAIAO DOWN PROD CO LTD
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Patent Information

Application Number
CN202522056451.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-24
Publication Date
2026-10-09
Estimated Expiration
2035-09-24

AI Technical Summary

Technical Problem

[0003]现有的混棉机杂质分离装置,需要借助风机才可将混棉机内部的杂质吸出,此过程中,需要设置滤袋结构,才可收集空气中的杂质,当需要清理滤袋结构时,需要停止杂质收集工作才可进行,此种操作方式,会影响杂质分离效率,同时,清理滤袋结构内部的杂质时,易导致杂质的二次扬起,当杂质充斥整个工作环境中时,会对工人的健康造成影响

Benefits of technology

(1)、本实用新型采用了过滤筒,当需要清理一组滤网袋时,仅需关闭对应第一控制阀,借助第一电动伸缩杆驱动密封塞封堵同侧第二连接管,即可在不停止整体杂质分离工作的前提下,单独拆卸盖板,取出滤网袋进行清理,其余过滤筒仍持续运转,避免了因停机造成的生产中断,提升了混棉机杂质分离装置的整体工作效率。

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Abstract

The utility model discloses an impurity separation device of cotton mixing machine for coconut shred hot melt cotton production, including the shell, the upper portion fixed penetration of shell has first connecting pipe, and the upper portion of multiple groups first connecting pipe all fixed sleeve joint has filter cartridge, and the upper portion of multiple groups filter cartridge all fixed penetration has second connecting pipe, the lower portion welding of shell has four groups of support leg, and four groups support leg between welding has the cleaning box, the lower portion fixed penetration of shell has the fan. Advantageous effects: the utility model has adopted filter cartridge, when needing to clean a group of filter bags, only need to close corresponding first control valve, drive sealing plug to block the same side second connecting pipe with the help of first electric telescopic handle, can under the premise of not stopping the whole impurity separation work, separate dismounting apron, taking out filter bag and cleaning, the rest filter cartridge still continues to run, avoided the production interruption caused by shutdown, improved the overall working efficiency of cotton mixing machine impurity separation device.
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Description

Technical Field

[0001] This utility model relates to the field of coconut fiber hot melt cotton production technology, and more specifically, to an impurity separation device for a cotton blending machine used in the production of coconut fiber hot melt cotton. Background Technology

[0002] Coconut fiber hot melt cotton is a non-woven flocculent material made from natural coconut fiber as the main raw material and hot melt adhesive as a binder through a specific production process. In the actual production of coconut fiber hot melt cotton, a cotton blending machine is required to open the coconut fiber hot melt cotton. During this process, an impurity separation device is required to collect impurities during the opening process of the coconut fiber hot melt cotton.

[0003] Existing impurity separation devices for cotton blending machines require a fan to suck out impurities from inside the machine. This process necessitates the use of a filter bag structure to collect airborne impurities. When cleaning the filter bag structure is required, the impurity collection process must be stopped. This method of operation affects the impurity separation efficiency. Furthermore, cleaning the impurities inside the filter bag structure can easily cause them to be stirred up again. When impurities fill the entire working environment, it can negatively impact the health of workers.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides an impurity separation device for a blending machine used in the production of coconut fiber hot melt cotton. This device has the advantages of being able to clean the filter bag structure without stopping the impurity separation process and avoiding the secondary stirring of impurities inside the filter bag structure during cleaning, thereby solving the problems mentioned in the background technology.

[0006] (II) Technical Solution To achieve the advantages of cleaning the filter bag structure without stopping the impurity separation process and avoiding the secondary stirring of impurities inside the filter bag during cleaning, the specific technical solution adopted by this utility model is as follows: An impurity separation device for a blending machine used in the production of coconut fiber hot melt cotton includes a housing. A first connecting pipe is fixedly inserted through the upper part of the housing, and filter cylinders are fixedly sleeved on the upper parts of multiple sets of the first connecting pipes. Second connecting pipes are fixedly inserted through the upper parts of multiple sets of filter cylinders. Four sets of support legs are welded to the lower part of the housing, and cleaning boxes are welded between the four sets of support legs. A fan is fixedly inserted through the lower part of the housing. An electrical control box is fixedly installed on the end face of the housing, and a control panel and a battery are installed inside the electrical control box. Support plates are fixedly installed inside the multiple sets of filter cylinders. Each perforated plate has a filter bag inserted inside. A first electric telescopic rod is fixedly inserted through the upper part of each of the multiple sets of filter cylinders. A connecting plate is fixedly installed at the telescopic end of each of the multiple sets of first electric telescopic rods. A guide rod slides through the upper part of each of the multiple sets of connecting plates. A sealing plug is fixedly installed on the upper part of each of the multiple sets of connecting plates. Each of the multiple sets of filter cylinders has an opening on its side wall, and a cover plate is installed inside each of the multiple sets of openings. Multiple mounting holes are opened on one side of each of the multiple sets of cover plates. Mounting screws pass through the interior of each of the multiple sets of mounting holes on the same side. Mounting nuts are fitted onto the side walls of each of the multiple sets of mounting screws on the same side.

[0007] Furthermore, multiple sets of electric heating rods are fixedly inserted through the end face of the outer shell, a second electric telescopic rod and two sets of drain pipes are fixedly inserted through the lower part of the cleaning box, two sets of T-shaped rods are welded to the inner bottom surface of the cleaning box, and piston plates are slidably sleeved on the side walls of the two sets of T-shaped rods. The telescopic end of the second electric telescopic rod is fixedly connected to the lower part of the piston plate, and multiple sets of filter screens are fixedly inserted through the upper part of the piston plate. The multiple sets of electric heating rods and the second electric telescopic rod are electrically connected to the control panel through wires.

[0008] Furthermore, a second control valve is provided on the side wall of both sets of sewage pipes.

[0009] Furthermore, each of the multiple sets of the first connecting pipes is provided with a first control valve on its sidewall.

[0010] Furthermore, the control panel is electrically connected to the battery, multiple sets of the first electric telescopic rods, and the fan via wires.

[0011] Furthermore, the multiple sets of mounting screws on the same side and the multiple sets of mounting nuts on the same side are threadedly engaged with each other.

[0012] (III) Beneficial Effects Compared with the prior art, this utility model provides an impurity separation device for a cotton blending machine used in the production of coconut fiber hot melt cotton, which has the following beneficial effects: (1) This utility model uses a filter cylinder. When a set of filter bags needs to be cleaned, it is only necessary to close the corresponding first control valve and use the first electric telescopic rod to drive the sealing plug to block the second connecting pipe on the same side. The cover plate can be removed and the filter bags can be cleaned without stopping the overall impurity separation work. The remaining filter cylinders continue to operate, avoiding production interruption caused by machine stoppage and improving the overall working efficiency of the impurity separation device of the cotton blending machine.

[0013] (2) This utility model adopts a cleaning box. After the filter bag is removed from the filter cylinder, it can be directly placed into the water in the cleaning box. The water can quickly wrap and fix the impurities, preventing them from spreading into the air during the cleaning process, effectively protecting the health of workers and improving the working environment. At the same time, the cleaning box integrates the drying function of electric heating rod and fan linkage. After the filter bag is cleaned, it can be dried directly in the cleaning box without the need to transfer it to other equipment, reducing the operation steps. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the impurity separation device of the blending machine for producing coconut fiber hot melt cotton proposed in this utility model. Figure 2 This is a front view of the impurity separation device of the blending machine for producing coconut fiber hot melt cotton proposed in this utility model; Figure 3 This is a perspective view of the cover plate proposed in this utility model; Figure 4 This utility model proposes Figure 1 Enlarged view of A in the middle; Figure 5 This utility model proposes Figure 1 A magnified view of B in the middle.

[0016] In the picture: 1. Outer shell; 2. First connecting pipe; 3. Filter cartridge; 4. Second connecting pipe; 5. Support leg; 6. Cleaning box; 7. Support plate; 8. Filter bag; 9. First control valve; 10. First electric telescopic rod; 11. Connecting plate; 12. Guide rod; 13. Sealing plug; 14. Cover plate; 15. Mounting hole; 16. Mounting screw; 17. Mounting nut; 18. Fan; 19. Electric heating rod; 20. Second electric telescopic rod; 21. T-shaped rod; 22. Piston plate; 23. Filter screen; 24. Drain pipe; 25. Second control valve. Detailed Implementation

[0017] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0018] According to an embodiment of the present invention, an impurity separation device for a cotton blending machine used in the production of coconut fiber hot melt cotton is provided.

[0019] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. Please refer to the accompanying drawings for details. Figure 1 , Figure 2 , Figure 3 and Figure 5The impurity separation device of the blending machine for producing coconut fiber hot melt cotton includes a housing 1. A first connecting pipe 2 is fixedly inserted through the upper part of the housing 1, and filter cylinders 3 are fixedly sleeved on the upper parts of multiple sets of first connecting pipes 2. A second connecting pipe 4 is fixedly inserted through the upper parts of multiple sets of filter cylinders 3. Four sets of support legs 5 are welded to the lower part of the housing 1, and a cleaning box 6 is welded between the four sets of support legs 5. A fan 18 is fixedly inserted through the lower part of the housing 1. An electrical control box is fixedly installed on the end face of the housing 1, and a control device is installed inside the electrical control box. The panel and battery, and the interior of each of the multiple filter cartridges 3 are fixedly equipped with support plates 7, and filter bags 8 are inserted into the interior of each of the multiple support plates 7. A first electric telescopic rod 10 is fixedly inserted through the upper part of each of the multiple filter cartridges 3, and a connecting plate 11 is fixedly installed at the telescopic end of each of the multiple first electric telescopic rods 10. Guide rods 12 slide through the upper part of each of the multiple connecting plates 11, and the upper ends of the multiple guide rods 12 are welded to the inner top surface of each of the multiple filter cartridges 3. The multiple guide rods 12 can ensure the stability of the multiple connecting plates. 11. To ensure stability during vertical movement, multiple connecting plates 11 are each fixedly fitted with a sealing plug 13 on their upper parts. Multiple filter cartridges 3 have openings on their side walls, and each opening has a cover plate 14 inside. Multiple cover plates 14 have multiple mounting holes 15 on one side, and mounting screws 16 pass through the interior of each mounting hole 15 on the same side. One end of each mounting screw 16 is fixedly connected to the side wall of a filter cartridge 3 on the same side. The mounting screws 16 on the same side ensure stable installation of the cover plates 14 on the same side. The sidewalls of multiple sets of mounting screws 16 on the same side are fitted with mounting nuts 17. When it is necessary to clean a set of filter bags 8, it is only necessary to close the corresponding first control valve 9 and use the first electric telescopic rod 10 to drive the sealing plug 13 to block the second connecting pipe 4 on the same side. The cover plate 14 can be removed and the filter bags 8 can be taken out for cleaning without stopping the overall impurity separation work. The remaining filter cylinders 3 continue to operate, avoiding production interruption caused by machine stoppage and improving the overall working efficiency of the impurity separation device of the cotton blending machine.

[0020] Please see Figure 1 , Figure 2 and Figure 4Multiple sets of electric heating rods 19 are fixedly inserted through the end face of the outer shell 1. A second electric telescopic rod 20 and two sets of drain pipes 24 are fixedly inserted through the lower part of the cleaning box 6. Two sets of T-shaped rods 21 are welded to the bottom surface of the inner side of the cleaning box 6, and piston plates 22 are slidably sleeved on the side walls of the two sets of T-shaped rods 21. The telescopic end of the second electric telescopic rod 20 is fixedly connected to the lower part of the piston plate 22. Multiple sets of filter screens 23 are fixedly inserted through the upper part of the piston plate 22. The multiple sets of electric heating rods 19 and the second electric telescopic rod 20 are electrically connected to the control panel through wires. When the filter bag 8 is removed from the filter cylinder 3, it can be directly placed into the water in the cleaning box 6. The water can quickly wrap and fix the impurities, preventing them from spreading into the air during the cleaning process, effectively protecting the health of workers and improving the working environment. At the same time, the cleaning box 6 integrates the drying function of the electric heating rods 19 and the fan 18. After the filter bag 8 is cleaned, it can be dried directly in the cleaning box 6 without having to be transferred to other equipment, reducing the number of operation steps.

[0021] Please see Figure 4 Each of the two sets of sewage pipes 24 is equipped with a second control valve 25 on its side wall. The two sets of second control valves 25 are used to open and close the two sets of sewage pipes 24.

[0022] Please see Figure 1 and Figure 2 Each of the multiple sets of first connecting pipes 2 is provided with a first control valve 9 on its side wall. The multiple sets of first control valves 9 serve to open and close the multiple sets of first connecting pipes 2.

[0023] Please see Figure 1 and Figure 2 The control panel is electrically connected to the battery, multiple sets of first electric telescopic rods 10 and fan 18 via wires. The control circuit of the control panel can be implemented by simple programming by those skilled in the art. It is common knowledge in the field. It is only used and not modified. Therefore, the control method and circuit connection will not be described in detail.

[0024] Please see Figure 1 Multiple sets of mounting screws 16 on the same side and multiple sets of mounting nuts 17 on the same side are threaded together, which facilitates the adjustment of the usage position of the multiple sets of mounting nuts 17 on the same side.

[0025] Working principle: When actually using the impurity separation device of the blending machine for producing coconut fiber hot melt cotton, first insert one end of multiple sets of second connecting pipes 4 into the blending space of the blending machine. Then, using the control panel, operate the fan 18. Impurities inside the blending space can enter the interior of multiple sets of filter cylinders 3 through the multiple sets of second connecting pipes 4. Air can pass through multiple sets of filter bags 8, and impurities will be intercepted by the multiple sets of filter bags 8. When it is necessary to clean a set of filter bags 8, the worker manually closes a set of first control valves 9 on the same side, and then uses the control panel to shorten a set of first electric telescopic rods 10 on the same side. A set of connecting plates 11 on the same side will drive a set of sealing plugs 13 on the same side to move upward. When a set of sealing plugs 13 on the same side is inserted into the interior of a set of second connecting pipes 4 on the same side, the multiple sets of mounting screws 16 and multiple sets of mounting nuts 17 on the same side are threaded together. The worker can manually rotate the multiple sets of mounting nuts 17 counterclockwise to remove them. Then, a set of cover plates 14 on the same side can be removed. At this time, a set of filter bags 8 on the same side can be taken out through a set of openings on the same side. After the filter bags 8 are cleaned, the filter bags 8 and the set of cover plates 14 on the same side can be reset. Then, using the control panel, the first set of electric telescopic rods 10 on the same side can be extended. After the set of sealing plugs 13 on the same side is moved out of the interior of the set of second connecting pipes 4 on the same side, the process can continue. During the impurity separation process, the remaining filter bags 8 continue to separate impurities. The cleaning of the remaining filter bags 8 is similar to the operation. Through the filter cylinder 3, the filter bag structure can be cleaned without stopping the impurity separation process, improving the working efficiency of the impurity separation device in the blending machine for coconut fiber hot melt cotton production. Furthermore, according to the above operation, after one set of filter bags 8 is moved out of the same side of the filter cylinder 3, cleaning can be performed. The worker moves this set of filter bags 8 into the water inside the cleaning box 6. The water can contact the impurities, preventing them from being stirred up again. Then, using the control panel, the second electric telescopic rod 2 is extended. When the piston plate 22 removes the water, the impurities accumulated on the upper part of the piston plate 22 can be removed. When it is necessary to dry this set of filter bags 8, the control panel is used to make multiple sets of electric heating rods 19 and fans 18 work. When heated air is removed from the inside of the outer casing 1, it can be blown onto a set of filter bags 8, thereby achieving the drying of this set of filter bags 8. Opening and closing the two sets of second control valves 25 can discharge the water inside the cleaning box 6 through the two sets of drain pipes 24. The cleaning box 6 can avoid the impurities inside the filter bag structure from being stirred up again when cleaning the filter bag structure, which brings convenience to the cleaning of the filter bag structure of the impurity separation device of the blending machine for the production of coconut fiber hot melt cotton.

[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An impurity separation device for a blending machine used in the production of coconut fiber hot melt cotton, characterized in that, The device includes an outer shell (1), with a first connecting pipe (2) fixedly passing through the upper part of the outer shell (1), and filter cylinders (3) fixedly sleeved on the upper parts of multiple sets of the first connecting pipes (2), and second connecting pipes (4) fixedly passing through the upper parts of multiple sets of filter cylinders (3). Four sets of support legs (5) are welded to the lower part of the outer shell (1), and a cleaning box (6) is welded between the four sets of support legs (5). A fan (18) is fixedly passing through the lower part of the outer shell (1). An electrical control box is fixedly installed on the end face of the outer shell (1), and a control panel and a battery are installed inside the electrical control box. Support plates (7) are fixedly installed inside the multiple sets of filter cylinders (3), and filter bags (8) are inserted into the multiple sets of support plates (7). Each of the multiple sets of filter cylinders (3) has a first electric telescopic rod (10) fixedly inserted through its upper part, and each of the multiple sets of the first electric telescopic rods (10) has a connecting plate (11) fixedly installed at its telescopic end. Each of the multiple sets of the connecting plate (11) has a guide rod (12) slidably inserted through its upper part, and each of the multiple sets of the connecting plate (11) has a sealing plug (13) fixedly installed on its upper part. Each of the multiple sets of filter cylinders (3) has an opening on its side wall, and each of the multiple sets of openings has a cover plate (14) inside. Each of the multiple sets of cover plates (14) has multiple sets of mounting holes (15) on one side, and each of the multiple sets of mounting holes (15) on the same side has a mounting screw (16) inserted through its interior. Each of the multiple sets of mounting screws (16) on the same side has a mounting nut (17) sleeved on its side wall.

2. The impurity separation device of the blending machine for producing coconut fiber hot melt cotton according to claim 1, characterized in that, Multiple sets of electric heating rods (19) are fixedly passed through the end face of the outer shell (1). A second electric telescopic rod (20) and two sets of drain pipes (24) are fixedly passed through the lower part of the cleaning box (6). Two sets of T-shaped rods (21) are welded to the inner bottom surface of the cleaning box (6). Piston plates (22) are slidably sleeved on the side walls of the two sets of T-shaped rods (21). The telescopic end of the second electric telescopic rod (20) is fixedly connected to the lower part of the piston plate (22). Multiple sets of filter screens (23) are fixedly passed through the upper part of the piston plate (22). The multiple sets of electric heating rods (19) and the second electric telescopic rod (20) are electrically connected to the control panel through wires.

3. The impurity separation device of the blending machine for producing coconut fiber hot melt cotton according to claim 2, characterized in that, The side walls of both sets of sewage pipes (24) are equipped with a second control valve (25).

4. The impurity separation device of the blending machine for producing coconut fiber hot melt cotton according to claim 1, characterized in that, Each of the first connecting pipes (2) has a first control valve (9) installed on its side wall.

5. The impurity separation device of the blending machine for producing coconut fiber hot melt cotton according to claim 1, characterized in that, The control panel is electrically connected to the battery, multiple sets of the first electric telescopic rods (10) and the fan (18) via wires.

6. The impurity separation device of the blending machine for producing coconut fiber hot melt cotton according to claim 1, characterized in that, The mounting screws (16) on the same side and the mounting nuts (17) on the same side are threadedly engaged with each other.