A wood processing exhaust gas purification collection system
Patent Information
- Application Number
- CN202522388330.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0002]目前,在木材加工生产线上,生产时产生的废气内含有大量木屑,经过旋风分离器分离后木屑杂质向下排出,现有的处理方式为:将吨包袋放置在旋风分离器底部排料口处,直接接收排出的木屑,但这种方式在装袋时容易产生额外扬尘,如果木屑温度过高还会有火灾隐患
[0016]本实用新型优点是:旋风分离器排出的木屑送至沉淀水箱内浸湿后集中排出,不产生扬尘,木屑浸湿后消除了火灾隐患。将湿木屑流出的水分集中在滤水区域内,减少堆积木屑中的水分,为后续再利用提供便利。
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Figure CN224822062U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste gas treatment equipment, specifically to a waste gas purification and collection system for wood processing. Background Technology
[0002] Currently, the waste gas generated during wood processing production lines contains a large amount of sawdust. After separation by a cyclone separator, the sawdust impurities are discharged downwards. The existing treatment method is to place ton bags at the bottom discharge port of the cyclone separator to directly receive the discharged sawdust. However, this method easily generates additional dust during bagging, and if the sawdust temperature is too high, there is also a fire hazard. Wet sawdust contains a certain amount of moisture, and the moisture easily flows out from the bottom after being piled up. There is a lack of a dedicated wet sawdust storage box. Utility Model Content
[0003] The purpose of this invention is to address the above-mentioned shortcomings by providing a wood processing waste gas purification and collection system.
[0004] This utility model includes a waste gas treatment device and a wood chip storage device.
[0005] The waste gas treatment device includes a cyclone separator and a sedimentation tank. The inner wall of the inlet end of the sedimentation tank is a feeding slope, and the inner wall of the outlet end of the sedimentation tank is a discharging slope. A feeding sleeve is installed on the inlet end of the sedimentation tank. A scraper conveyor is installed at the bottom of the sedimentation tank. The feeding end of the scraper conveyor is located on the feeding slope, and the discharging end of the scraper conveyor is located on the discharging slope. The bottom discharge port of the cyclone separator is connected to the feeding sleeve.
[0006] The wood chip storage device includes a box and a base. The top of the box is open, and a filter screen is installed on the inner wall of the box. A water filtration area is formed between the filter screen and the inner wall of the box. Handrails are installed on the two ends of the box wall. The box is installed on the base. The box is located below the discharge port of the scraper conveyor.
[0007] The scraper conveyor is equipped with a set of rubber push plates, and drainage gaps are formed between two adjacent rubber push plates.
[0008] The feed sleeve is installed at the inlet end of the sedimentation tank via a sleeve bracket.
[0009] Spiral blades are installed inside the sedimentation tank located on one side of the feed sleeve.
[0010] The bottom of the outlet end of the sedimentation tank is equipped with a discharge guide cloth; extension mounting rods are respectively installed on both sides of the outlet end of the sedimentation tank, and the ends of the extension mounting rods are equipped with shielding cloths; a discharge guide area is formed between the discharge guide cloth and the shielding cloth; the extension mounting rod is an L-shaped mounting rod, and a set of mounting holes are opened on the top of the shielding cloth. Bolts pass through the mounting holes to fix the top of the shielding cloth to the extension mounting rod.
[0011] A set of reinforcing rods are arranged in sequence inside the top opening of the sedimentation tank.
[0012] The cyclone separator is mounted on a frame above the sedimentation tank, and an exhaust fan is connected to the top air outlet of the cyclone separator via a pipe.
[0013] The outer wall of the box is equipped with a grid-like reinforcing rib; the bottom surface of the box is a slope, and the angle between the bottom surface of the box and the horizontal plane is α, where α is 1-3°; the two ends of the handrail are respectively equipped with connecting plates, which are fixedly installed on the box wall of the box through the connecting plates; a set of lifting rings are respectively installed on the two sides of the box wall.
[0014] The filter screen has an arc-shaped cross-section. A set of filter screen mounting plates is installed on the inner wall of the housing from bottom to top, and the filter screen is vertically mounted on the set of filter screen mounting plates. The filter screen is detachably mounted on the filter screen mounting plates by bolts.
[0015] The base has a locking universal wheel at one end and two locking universal wheels at the other end; the housing is a cuboid; the filter screen has multiple sets of circular filter holes.
[0016] The advantages of this invention are: the sawdust discharged from the cyclone separator is sent to the sedimentation tank for wetting before being discharged in a concentrated manner, without generating dust, and the wet sawdust eliminates the fire hazard. The water flowing out of the wet sawdust is concentrated in the filtration area, reducing the moisture content in the accumulated sawdust and facilitating subsequent reuse. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model.
[0018] Figure 2 This is a schematic diagram of the sedimentation tank of this utility model.
[0019] Figure 3 This is a schematic diagram of the wood chip storage device of this utility model.
[0020] Figure 4 This is a cross-sectional structural schematic diagram of the wood chip storage device of this utility model.
[0021] Figure 5 This is a top view of the wood chip storage device of this utility model. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.
[0024] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0025] In the description of the embodiments of this invention, it should be noted that if terms such as "upper," "lower," "inner," or "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, they are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, if terms such as "first" or "second" appear in the description of this invention, they are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0026] In the description of the embodiments of the present invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in the present invention based on the specific circumstances.
[0027] As shown in the attached drawings, this utility model includes a waste gas treatment device and a wood chip storage device.
[0028] The waste gas treatment device includes a cyclone separator 1 and a sedimentation tank 2. The inner wall of the inlet end of the sedimentation tank 2 is a feeding slope, and the inner wall of the outlet end of the sedimentation tank 2 is a discharging slope. A feeding sleeve 3 is provided on the inlet end of the sedimentation tank 2. A scraper conveyor 4 is provided at the bottom of the sedimentation tank 2. The feeding end of the scraper conveyor 4 is located on the feeding slope, and the discharging end of the scraper conveyor 4 is located on the discharging slope. The bottom discharge port of the cyclone separator 1 is connected to the feeding sleeve 3.
[0029] The wood chip storage device includes a box 11 and a base 12. The top of the box 11 is open. A filter screen 13 is provided on the inner wall of the box 11. A water filtration area 14 is formed between the filter screen 13 and the inner wall of the box 11. Handrails 15 are provided on the two end walls of the box 11. The box 11 is mounted on the base 12. The box 11 is located below the discharge port of the scraper conveyor 4.
[0030] A set of rubber push plates is provided on the scraper of the scraper conveyor 4, and a drainage gap is formed between two adjacent rubber push plates.
[0031] The feed sleeve 3 is installed at the inlet end of the sedimentation tank 2 via a sleeve bracket.
[0032] A spiral blade 5 is installed inside the sedimentation tank 2 located on one side of the feed sleeve 3.
[0033] A discharge guide cloth 6 is provided at the bottom of the outlet end of the sedimentation tank 2; an extension mounting rod 7 is provided on both sides of the outlet end of the sedimentation tank 2, and a shielding cloth 8 is provided at the end of the extension mounting rod 7; a discharge guide area is formed between the discharge guide cloth 6 and the shielding cloth 8; the extension mounting rod 7 is an L-shaped mounting rod, and a set of mounting holes are opened at the top of the shielding cloth 8. Bolts pass through the mounting holes to fix the top of the shielding cloth 8 to the extension mounting rod 7.
[0034] A set of reinforcing rods 9 are arranged in sequence inside the top opening of the sedimentation tank 2.
[0035] Cyclone separator 1 is mounted on top of sedimentation tank 2 via a frame, and an exhaust fan is connected to the top air outlet of cyclone separator 1 via a pipe.
[0036] The outer wall of the box 11 is provided with a grid-like reinforcing rib; the bottom surface of the box 11 is a slope, and the angle between the bottom surface of the box 11 and the horizontal plane is α, where α is 1-3°; the two ends of the handrail 15 are respectively provided with connecting plates, and are fixedly installed on the box wall of the box 11 through the connecting plates; a set of lifting rings 16 are respectively provided on the two side walls of the box 11.
[0037] The filter screen 13 has an arc-shaped cross-section. A set of filter screen mounting plates 17 are arranged from bottom to top on the inner wall of the housing 11. The filter screen 13 is vertically mounted on the set of filter screen mounting plates 17. The filter screen 13 is detachably mounted on the filter screen mounting plates 17 by bolts.
[0038] The base 12 has a locking universal wheel at one end and two locking universal wheels at the other end; the housing 11 is a rectangular box; the filter screen 13 has multiple sets of circular filter holes.
[0039] Example 1: Production water is injected into the sedimentation tank 2. Waste gas generated during wood processing enters the cyclone separator 1. After separation by the cyclone separator 1, wood chips fall downwards through the feed sleeve 3 into the sedimentation tank 2, where they are immersed in water. The spiral blades 5, driven by a motor, continuously rotate, agitating the floating wood chips at the top and causing them to sink. As the wood chips settle at the bottom of the sedimentation tank 2, the scraper conveyor 4 is started. A set of rubber pushers on the scraper of the scraper conveyor 4 continuously pushes the wood chips towards the outlet end of the sedimentation tank 2. When pushed to the upper part of the discharge slope, the wood chips detach from the water surface. Excess water in the wood chips flows back into the sedimentation tank 2 through drainage gaps. The dehydrated wet wood chips are discharged into the discharge guide area. The discharge guide cloth 6 and the shielding cloth 8 confine the discharged wet wood chips within a designated area to prevent splashing. The reinforcing rod 9 increases the overall structural strength of the sedimentation tank 2 and also prevents large objects from falling into the sedimentation tank 2.
[0040] The wet sawdust storage box is placed below the discharge port of the scraper conveyor 4. The discharge guide cloth 6 and the shielding cloth 8 are located inside the box body 11. The scraper conveyor 4 outputs sawdust from the sedimentation tank 2 into the box body 11. The sawdust accumulates inside the box body 11, and the moisture in the sawdust flows downwards along the bottom of the box body 11 to the filtration area 14. The filter screen 13 prevents sawdust from entering. When the sawdust is full, the worker grabs the handle 15 and pulls the box body 11 to the tilting position. The grid-like reinforcing ribs improve the overall strength of the box body 11. The box body 11 can be lifted upwards using the lifting ring 16 for easy transportation. The casters at the bottom of the base 12 are triangularly distributed, making turning easier when dragging.
Claims
1. A wood processing waste gas purification and collection system, characterized in that... Includes waste gas treatment equipment and wood chip storage equipment. The waste gas treatment device includes a cyclone separator (1) and a sedimentation tank (2). The inner wall of the inlet end of the sedimentation tank (2) is a feeding slope, and the inner wall of the outlet end of the sedimentation tank (2) is a discharging slope. A feeding sleeve (3) is provided on the inlet end of the sedimentation tank (2). A scraper conveyor (4) is provided at the bottom of the sedimentation tank (2). The feeding end of the scraper conveyor (4) is located on the feeding slope, and the discharging end of the scraper conveyor (4) is located on the discharging slope. The bottom outlet of the cyclone separator (1) is connected to the feeding sleeve (3). The wood chip storage device includes a box (11) and a base (12). The top of the box (11) is open. A filter screen (13) is installed on the inner wall of the box (11). A water filtration area (14) is formed between the filter screen (13) and the inner wall of the box (11). Handrails (15) are installed on the two end walls of the box (11). The box (11) is installed on the base (12). The box (11) is located below the discharge port of the scraper conveyor (4).
2. The wood processing waste gas purification and collection system according to claim 1, characterized in that, A set of rubber push plates is provided on the scraper of the scraper conveyor (4), and a drainage gap is formed between two adjacent rubber push plates.
3. The wood processing waste gas purification and collection system according to claim 1, characterized in that, The feed sleeve (3) is installed at the inlet end of the sedimentation tank (2) via a sleeve bracket.
4. The wood processing waste gas purification and collection system according to claim 1, characterized in that, Spiral blades (5) are installed inside the sedimentation tank (2) located on one side of the feed sleeve (3).
5. The wood processing waste gas purification and collection system according to claim 1, characterized in that, A discharge guide cloth (6) is provided at the bottom of the outlet end of the sedimentation tank (2); an extension mounting rod (7) is provided on both sides of the outlet end of the sedimentation tank (2), and a shielding cloth (8) is provided at the end of the extension mounting rod (7); a discharge guide area is formed between the discharge guide cloth (6) and the shielding cloth (8); the extension mounting rod (7) is an L-shaped mounting rod, and a set of mounting holes is opened on the top of the shielding cloth (8). Bolts pass through the mounting holes to fix the top of the shielding cloth (8) to the extension mounting rod (7).
6. The wood processing waste gas purification and collection system according to claim 1, characterized in that, A set of reinforcing rods (9) are arranged in sequence inside the top opening of the sedimentation tank (2).
7. The wood processing waste gas purification and collection system according to claim 1, characterized in that, The cyclone separator (1) is mounted on the top of the sedimentation tank (2) via a frame, and the top air outlet of the cyclone separator (1) is connected to an exhaust fan via a pipe.
8. The wood processing waste gas purification and collection system according to claim 1, characterized in that, The outer wall of the box (11) is provided with a grid-like reinforcing rib; the bottom surface of the box (11) is a slope, and the angle between the bottom surface of the box (11) and the horizontal plane is α, where α is 1-3°; the two ends of the handrail (15) are respectively provided with connecting plates, and are fixedly installed on the box wall of the box (11) through the connecting plates; a set of hanging rings (16) are respectively provided on the two sides of the box wall of the box (11).
9. The wood processing waste gas purification and collection system according to claim 1, characterized in that, The filter screen (13) has an arc-shaped cross section. A set of filter screen mounting plates (17) are arranged from bottom to top on the inner wall of the box (11). The filter screen (13) is vertically installed on the set of filter screen mounting plates (17). The filter screen (13) is detachably installed on the filter screen mounting plates (17) by bolts.
10. A wood processing waste gas purification and collection system according to claim 1, characterized in that, The bottom of the base (12) is provided with a lockable universal wheel at one end and two lockable universal wheels at the other end; the box (11) is a cuboid box; the filter screen (13) has multiple sets of circular filter holes.