A combined matrix mixing and stirring machine
Patent Information
- Application Number
- CN202521318275.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-26
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-06-26
AI Technical Summary
这种情况下,进料部位和设备内其他部位的基质混合过程极为不均衡,导致混合效果不佳,难以保证基质混合的均匀性
1、本实用新型,在第一固定支架的上部设置了搅拌槽,而且在搅拌槽的内部设置了转动轴和搅拌支架,能够对进入的基质进行快速搅拌处理,而且在搅拌槽的底部设计为锥形结构,方便搅拌完成后基质的导出。
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Figure CN224822225U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mixing equipment technology, and in particular to a combined matrix mixing mixer. Background Technology
[0002] In the field of Dendrobium cultivation, the proper configuration and uniform mixing of the substrate are crucial to ensuring the quality of Dendrobium growth. As a plant with relatively demanding growth requirements, Dendrobium requires the crushing and mixing of various substrates before being laid on the seedbed to provide suitable growth conditions. These substrates typically include bark, sawdust, perlite, peat, and other materials, each with different properties and functions. Only through thorough and uniform mixing can the substrate achieve ideal conditions in terms of water retention, aeration, and nutrition, laying a solid foundation for the growth and development of Dendrobium. However, traditional matrix mixing equipment currently has significant limitations in practical applications. Traditional equipment often has a fixed feed point, requiring an internal stirring rack to agitate the different matrices during mixing. This fixed feeding method has serious drawbacks. Because the feed point is fixed, newly introduced matrix initially concentrates in the fixed feed area, while matrix from other parts of the equipment requires slow stirring to come into contact and mix. In this situation, the matrix mixing process at the feed point and in other parts of the equipment is extremely uneven, resulting in poor mixing and difficulty in ensuring matrix uniformity. Therefore, a combined movable feed structure was designed. This structure can move the required matrix into the mixing tank, allowing the matrix to enter evenly in different areas of the mixing tank by changing the feed position. This overcomes the limitations of the traditional fixed feeding method and effectively improves the uniformity of matrix mixing. Utility Model Content
[0003] To address the technical problems existing in the background art, this utility model provides a combined matrix mixing mixer that can move the required matrix into the mixing tank. By changing the feeding position, the matrix can be evenly introduced into different areas of the mixing tank, thereby breaking the limitations of the traditional fixed feeding method and effectively improving the uniformity of matrix mixing.
[0004] The technical implementation scheme of this utility model is as follows: A combined matrix mixing machine includes a first fixed support, a second fixed support, a mixing tank, and a feeding mechanism. The mixing tank is located on the upper part of the first fixed support, and a rotating shaft and a mixing support are arranged inside the mixing tank. The second fixed support is located at one end of the first fixed support, and a feeding mechanism is arranged on the second fixed support. The feeding mechanism includes a first movable support, a feeding trough, a sliding trough, a guide wheel, a transmission chain, and a drive motor. The movable support is connected to the sliding strip and guide strip on the second fixed support through the sliding troughs on both sides and the guide wheel. The feeding trough is located on the upper part of the first movable support. The guide wheel is arranged on the first rotating shaft of the connecting groove of the first movable support. The second movable support and the first movable support are rigidly connected to the two ends of the same integral sliding frame through the feeding trough, and the first rotating shaft is connected to the second rotating shaft on the second movable support at the other end of the integral sliding frame through the transmission chain to form a transmission structure.
[0005] Optionally, a first drive motor is provided on the upper part of the connecting groove, and the output shaft of the first drive motor is connected to the first rotating shaft through a coupling.
[0006] Optionally, a first sprocket is provided on the first rotating shaft, and the first sprocket is connected to a second sprocket on the second rotating shaft via a transmission chain.
[0007] Optionally, a conveyor belt is provided inside the feeding trough, and a second drive motor is provided at one end of the feeding trough.
[0008] Optionally, a feeding mechanism is provided on one side of the second fixed bracket. The feeding mechanism includes a feeding bracket, a feeding conveyor belt, a third drive motor, and a feeding hopper. The feeding bracket is located inside the connecting bracket of the second fixed bracket, and a feeding conveyor belt is provided inside the feeding bracket. A third drive motor is provided outside the feeding bracket, and a feeding hopper is provided on the feeding end of the feeding bracket.
[0009] Optionally, the mixing tank is a rectangular cavity structure with an open top, and the bottom of the mixing tank is a conical structure. A discharge port is provided at the bottom of the mixing tank, and a control valve is provided at the discharge port.
[0010] Optionally, limit switches are provided on the upper part of the first and second fixed brackets.
[0011] This utility model has the following advantages: 1. In this utility model, a stirring tank is provided on the upper part of the first fixed support, and a rotating shaft and a stirring support are provided inside the stirring tank, which can quickly stir the substrate. The bottom of the stirring tank is designed with a conical structure to facilitate the export of the substrate after stirring.
[0012] 2. In this utility model, a feeding mechanism is provided on the upper part of the first fixed frame and the second fixed frame. It can move on the two fixed frames and thus move the entire feeding trough at the same time. The internal conveyor belt realizes mobile feeding and multi-point feeding, thereby improving the uniformity of mixing.
[0013] 3. In this utility model, a feeding mechanism is provided on one side of the second fixed bracket. The feeding bracket guides the material on the ground into the feeding trough, and then the feeding trough guides the material into the mixing tank. Moreover, multiple feeding mechanisms can be set as needed to realize the simultaneous feeding of multiple materials. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model.
[0015] Figure 2 This is the right view of the present invention.
[0016] Figure 3 This is a schematic diagram of the feeding mechanism of this utility model.
[0017] Figure 4 This is a schematic diagram of the feeding mechanism of this utility model.
[0018] The meanings of the reference numerals in the figure are as follows: 1-First fixed support, 2-mixing tank, 3-rotating shaft, 4-mixing support, 5-second fixed support, 6-feeding mechanism, 601-first moving support, 603-sliding groove, 604-guide wheel, 605-transmission chain, 606-first drive motor, 607-feeding trough, 608-conveyor belt, 609-second drive motor, 610-first sprocket, 7-feeding mechanism, 701-feeding support, 702-third drive motor, 703-feeding conveyor belt, 704-feeding hopper, 8-sliding strip, 9-guide strip, 10-discharge port. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the following will describe this utility model in further detail with reference to the accompanying drawings. It is hereby declared that the terms "up," "down," "left," "right," "front," "back," "inner," and "outer," etc., appearing or about to appear in this document, are based solely on the accompanying drawings and are not intended to specifically limit this utility model.
[0020] like Figures 1-4As shown, a combined matrix mixing machine includes a first fixed support 1, a second fixed support 5, a mixing tank 2, and a feeding mechanism 6. The mixing tank 2 is located on the upper part of the first fixed support 1, and a rotating shaft 3 and a mixing support 4 are arranged inside the mixing tank 2. The second fixed support 5 is located at one end of the first fixed support 1, and the feeding mechanism 6 is arranged on the second fixed support 5. The feeding mechanism 6 includes a first movable support 601, a feeding trough 607, a sliding trough 603, a guide wheel 604, a transmission chain 605, and a first drive motor 606. The movable support 601 is connected to the sliding strip 8 and guide strip 9 on the second fixed support 5 through the sliding grooves 603 on both sides and the guide wheel 604. The upper part of the first movable support 601 is provided with a feeding groove 607. The guide wheel 604 is provided on the first rotating shaft of the connecting groove of the first movable support 601. The second movable support and the first movable support are rigidly connected to the two ends of the same integral sliding frame through the feeding groove 607, and the first rotating shaft is connected to the second rotating shaft on the second movable support at the other end of the integral sliding frame through the transmission chain 605 to form a transmission structure.
[0021] It should be noted that a rotating shaft 3 and a stirring support 4 are installed inside the mixing tank 2. Under the drive of the driving equipment, the material introduced into the mixing tank 2 can be quickly stirred and thoroughly mixed. In the traditional feeding method, a fixed feeding device is used to feed the material into the mixing tank 2 at a fixed point. Because the feeding point is fixed, the newly entered matrix is mainly concentrated in the fixed feeding area in the initial stage, while the matrix in other parts of the equipment needs to rely on the slow stirring of the stirring frame to come into contact with the newly fed matrix and mix. In this case, the matrix mixing process in the feeding point and other parts of the equipment is extremely uneven, resulting in poor mixing effect and difficulty in ensuring the uniformity of matrix mixing. Based on this, we improved the mixing equipment by designing it as a moving feeding device, thereby improving the uniformity of mixing.
[0022] It should be further explained that the feeding mechanism 6 is used to introduce the substrate into the mixing tank 2. The first movable support 601 is connected to the sliding strip 8 and guide strip 9 on the second fixed support 5 through the sliding grooves 603 on both sides and the guide wheel 604. The guide wheel 604 is set on the first rotating shaft of the connecting groove. Under the drive of the first drive motor 606, the entire first movable support 601 can move forward. Therefore, the feeding trough 607 can move the feeding point during the feeding process, avoiding the problem of uneven mixing caused by the fixed feeding position. Moreover, in use, different substrates can be introduced into the mixing tank 2 in different laying methods and then mixed by the mixing support 4. Compared with the traditional method, this layer-by-layer mixing method does not require the substrate to move back and forth during the mixing process, which can improve the mixing efficiency.
[0023] like Figures 1-4 As shown, a first drive motor 606 is provided on the upper part of the connecting groove, and the output shaft of the first drive motor 606 is connected to a first rotating shaft through a coupling; a first sprocket 610 is provided on the first rotating shaft, and the first sprocket 610 is connected to a second sprocket on a second rotating shaft through a transmission chain 605; a conveyor belt 608 is provided inside the feeding trough 607, and a second drive motor 609 is provided at one end of the feeding trough 607.
[0024] It should be noted that the first movable support 601 is connected to the second movable support through the feeding trough 607, and both are equipped with a first rotating shaft on their upper parts. The guide wheel 604 on the second rotating shaft can rotate based on the first drive motor 606, thereby driving the entire support structure. Moreover, the first rotating shaft is connected to the second rotating shaft through the transmission chain 605, which enables the guide wheels 604 on both movable supports to rotate simultaneously, making the entire frame more stable when moving.
[0025] It should be further explained that the feeding trough 607 is located on the upper part of the frame and has a built-in conveyor belt 608. The material is introduced under the drive of the second drive motor 609.
[0026] like Figures 1-4 As shown, a feeding mechanism 7 is provided on one side of the second fixed bracket 5. The feeding mechanism 7 includes a feeding bracket 701, a feeding conveyor belt 703, a third drive motor 702, and a feeding hopper 704. The feeding bracket 701 is located inside the connecting bracket of the second fixed bracket 5, and the feeding conveyor belt 703 is located inside the feeding bracket 701. The third drive motor 702 is located outside the feeding bracket 701, and the feeding hopper 704 is located on the feeding end of the feeding bracket 701. The mixing tank 2 is a rectangular cavity structure with an open top, and the bottom of the mixing tank 2 is a conical structure. A discharge port 10 is provided at the bottom of the mixing tank 2, and a control valve is provided at the discharge port 10. Limit switches are provided on the upper parts of the first fixed bracket 1 and the second fixed bracket 5.
[0027] It should be noted that the feeding bracket 701 is installed in the connecting bracket of the second fixed bracket 5, and the feeding bracket 701 is equipped with a feeding conveyor belt 703. The substrate entering from the feed hopper 704 can be lifted by the feeding conveyor belt 703 and finally enter the feeding trough 607.
[0028] It should be further noted that multiple baffles are installed on the surface of the 703 feeding conveyor belt to facilitate the lifting of materials.
[0029] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
Claims
1. A combined matrix mixing machine, comprising a first fixed support (1), a second fixed support (5), a mixing tank (2), and a feeding mechanism (6), characterized in that, The upper part of the first fixed support (1) is provided with a stirring tank (2), and the inside of the stirring tank (2) is provided with a rotating shaft (3) and a stirring support (4). A second fixed bracket (5) is provided at one end of the first fixed bracket (1), and a feeding mechanism (6) is provided on the second fixed bracket (5). The feeding mechanism (6) includes a first movable bracket (601), a feeding groove (607), a sliding groove (603), a guide wheel (604), a transmission chain (605), and a first drive motor (606). The movable bracket (601) is connected to the sliding strip (8) and the guide strip (9) on the second fixed bracket (5) through the sliding groove (603) and the guide wheel (604) on both sides. A feeding groove (607) is provided on the upper part of the first movable bracket (601). The guide wheel (604) is set on the first rotating shaft of the connecting groove of the first movable bracket (601); the second movable bracket and the first movable bracket are rigidly connected to the two ends of the same integral sliding frame through the feeding groove (607), and the first rotating shaft is connected to the second rotating shaft on the second movable bracket at the other end of the integral sliding frame through the transmission chain (605) to form a transmission structure; The upper part of the connecting groove is provided with a first drive motor (606), and the output shaft of the first drive motor (606) is connected to the first rotating shaft through a coupling; The first shaft is provided with a first sprocket (610), and the first sprocket (610) is connected to the second sprocket on the second shaft through a transmission chain (605).
2. A combined matrix mixing mixer according to claim 1, characterized in that, The inside of the feeding trough (607) is provided with a conveyor belt (608), and a second drive motor (609) is provided at one end of the feeding trough (607).
3. A combined matrix mixing mixer according to claim 1, characterized in that, A feeding mechanism (7) is provided on one side of the second fixed bracket (5). The feeding mechanism (7) includes a feeding bracket (701), a feeding conveyor belt (703), a third drive motor (702), and a feeding hopper (704). The feeding bracket (701) is located in the connecting bracket of the second fixed bracket (5), and the feeding conveyor belt (703) is provided inside the feeding bracket (701). A third drive motor (702) is provided on the outside of the feeding bracket (701), and a feeding hopper (704) is provided on the feeding end of the feeding bracket (701).
4. A combined matrix mixing mixer according to claim 1, characterized in that, The mixing tank (2) is a rectangular cavity structure with an opening at the top, and the bottom of the mixing tank (2) is a conical structure. The mixing tank (2) has a discharge port (10) at the bottom and a control valve at the discharge port (10).
5. A combined matrix mixing mixer according to claim 1, characterized in that, Limit switches are provided on the upper part of the first fixed bracket (1) and the second fixed bracket (5).