Double-shaft mixer for feed granulation processing
Patent Information
- Application Number
- CN202522435125.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-17
AI Technical Summary
[0005]为克服上述缺陷,本实用新型的实施例提供了一种饲料制粒加工用双轴混合机,解决了现有技术中搅拌叶的搅拌直径无法适配完全筒体的内部空间,以及无法在搅拌的同时完成对物料破碎的效果的技术问题
本实用新型中,通过伸缩搅拌装置的设置,当装置进行混合搅拌时,转轴转动带动第一伸缩杆转动,第一伸缩杆带动第二伸缩杆转动,从而带动桨叶进行转动,通过弹簧的弹性,当桨叶触碰到混合腔的内壁时,伸缩杆会往回缩短,从而适配混合腔内部的空间,实现了搅拌叶的搅拌直径适配筒体的内部空间的效果。
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Figure CN224822230U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of feed processing technology, specifically to a twin-shaft mixer for feed pelleting. Background Technology
[0002] The twin-shaft mixer is a widely used material mixing equipment in industries such as feed, chemicals, and coatings. Its core function is to achieve efficient mixing of powders, dry powders, and other materials through a twin-shaft design. The twin-shaft mixer plays a crucial role in feed processing production lines, offering a short mixing cycle, typically achieving the required mixing uniformity within 40-60 seconds. Developed and manufactured by several high-tech enterprises, this equipment features a short mixing cycle (generally 40-60 seconds to achieve the required mixing uniformity), small footprint, and ease of operation. In feed processing, dry powder mortar preparation, and solid waste resource treatment, the twin-shaft mixer ensures material quality by optimizing the feeding sequence and controlling mixing time, and is equipped with an after-sales service guarantee system.
[0003] The biaxial mixer disclosed in the publication (publication number: 202420767855.6) includes a cylindrical body; a first stirring shaft; a second stirring shaft; a first stirring blade; and a second stirring blade. The first stirring blade and the second stirring blade are alternately staggered, and the distance between the first stirring shaft and the second stirring shaft is less than the sum of the stirring radii of the first stirring blade and the stirring radii of the second stirring blade. The cylindrical body includes an opening that connects the first cavity and the second cavity, and discharge ports respectively located at the bottom of the first cavity and the bottom of the second cavity. The discharge mechanism includes a discharge gate hinged to the cylindrical body, a linkage component for driving the discharge gate to close or open, and a drive component for driving the linkage component.
[0004] The aforementioned twin-shaft mixer uses the cooperation of components such as a cylinder, stirring shaft, stirring blades, unloading mechanism, and linkage assembly to mix materials. However, the stirring diameter of its stirring blades cannot be fully adapted to the internal space of the cylinder, resulting in low mixing efficiency and the inability to crush materials while mixing. Therefore, there is an urgent need for a twin-shaft mixer for feed pelleting to solve the above problems. Utility Model Content
[0005] To overcome the above-mentioned defects, the present invention provides a twin-shaft mixer for feed pelleting, which solves the technical problems in the prior art where the mixing diameter of the mixing blades cannot be fully adapted to the internal space of the cylinder, and where the material cannot be crushed at the same time as mixing.
[0006] According to one aspect, at least one embodiment of the present invention provides a bi-shaft mixer for feed pelleting, comprising: a mixing chamber, a base fixedly connected to the bottom of the mixing chamber, a feeding port opened at the top of the mixing chamber, a drive motor unit fixedly connected to the right side of the mixing chamber, a rotating shaft fixedly connected to the output shaft of the drive motor unit, a telescopic stirring device provided on the circumferential surface of the rotating shaft, the telescopic stirring device including a first telescopic rod, the first telescopic rod fixedly connected to the circumferential surface of the rotating shaft, a spring fixedly connected to one end of the inner wall of the first telescopic rod, a second telescopic rod fixedly connected to the other end of the spring, a blade fixedly connected to the other end of the second telescopic rod, a triangular plate fixedly connected to one end of the blade, a toothed blade fixedly connected to the front side of the triangular plate, and a long toothed blade fixedly connected to the inner wall of the mixing chamber.
[0007] For example, in at least one embodiment of the present invention, a twin-shaft mixer for feed pelleting is provided, which further includes: the drive motor unit includes a support plate, the support plate is fixedly connected to the right side of the mixing chamber, the top of the support plate is fixedly connected to the motor unit, and the top of the motor unit is fixedly connected to an external motor. This design can enable the two rotating shafts to rotate in opposite directions so as to mix the materials more thoroughly.
[0008] For example, in at least one embodiment of the present invention, a bi-shaft mixer for feed pelleting is provided, which further includes: the number of the telescopic stirring devices is set to several groups and arranged linearly on the circumferential surface of the rotating shaft. This design ensures the high efficiency of the equipment's stirring.
[0009] For example, in at least one embodiment of the present invention, a twin-shaft mixer for feed pelleting is provided, which further includes a horizontal W-shaped mixing chamber, such a design that ensures that there are no dead corners in the mixing process.
[0010] For example, in a bi-shaft mixer for feed pelleting provided in at least one embodiment of the present invention, the number of the toothed blades is set to several and arranged linearly on the front side of the triangular plate, and the number of the long toothed blades is set to several and arranged linearly on the inner wall of the mixing chamber. This design enables the material to achieve the effect of crushing during the mixing and stirring process.
[0011] According to another aspect, at least one embodiment of the present invention also provides a twin-shaft mixer for feed pelleting, comprising: a filtering and crushing device provided at the bottom of the feeding port, the filtering and crushing device including a support block, the support block being fixedly connected to the bottom of the discharge port, a filter plate being fixedly connected to the bottom of the support block, filter holes being provided on the front and side surfaces of the filter plate, a motor being fixedly connected to the right side of the support block, a pressure roller being fixedly connected to the output shaft of the motor, and a gear sleeve being fixedly connected to the circumferential surface of the pressure roller. This design allows the material to be filtered before mixing and stirring, which can crush larger lumps and make the mixing and stirring process more efficient and smooth.
[0012] For example, in at least one embodiment of the present invention, a biaxial mixer for feed pelleting is provided, which further includes: the number of filter holes is set to several and arranged in a linear array on the front side of the filter plate, such a design ensures the stability of filtration.
[0013] For example, in at least one embodiment of the present invention, a twin-shaft mixer for feed pelleting is provided, which further includes: the second rotating shaft is fixedly inserted inside the pressure roller. This design allows the pressure roller to rotate smoothly so as to crush the material.
[0014] For example, in a bi-shaft mixer for feed pelleting provided in at least one embodiment of the present invention, the number of the pressure rollers is set to two and they are symmetrical about the vertical central axis of the support block, and the number of the gear sleeves is set to two and they are symmetrical about the vertical central axis of the support block. This design ensures the stability of the rolling process.
[0015] For example, in at least one embodiment of this utility model, a bishaft mixer for feed pelleting further includes: two gear sleeves symmetrically positioned along the vertical central axis of the support block, with the two gear sleeves meshing with each other. This design ensures the stability of the compaction process.
[0016] The beneficial effects of this utility model are as follows: In this invention, by setting up a telescopic stirring device, when the device is mixing and stirring, the rotating shaft rotates and drives the first telescopic rod to rotate, the first telescopic rod drives the second telescopic rod to rotate, thereby driving the blade to rotate. Due to the elasticity of the spring, when the blade touches the inner wall of the mixing chamber, the telescopic rod will shorten back, thereby adapting to the space inside the mixing chamber, and achieving the effect of the stirring diameter of the stirring blade adapting to the internal space of the cylinder.
[0017] In this invention, through the setting of the filtering and crushing device and the design of the toothed blades, when the material enters the mixing chamber through the feeding port, the motor starts and drives the pressure roller to rotate. Through the meshing gear sleeve, the second pressure roller is driven to rotate, crushing the larger lumps of material in the first step. The crushed material enters the mixing chamber through the filter holes on the filter plate for mixing and stirring. Through the toothed blades set on the triangular plate and the long toothed blades on the inner wall of the mixing chamber, when the blades rotate and collide with each other or when the blades touch the inner wall of the mixing chamber, the toothed blades can further crush the material, achieving the effect of crushing the material while stirring. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this utility model and these drawings without any creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the present invention; Figure 3 This is a cross-sectional structural diagram of the present invention; Figure 4 This is a schematic diagram of the overall structure of the telescopic stirring device of this utility model; Figure 5 This is a schematic diagram of the overall structure of the filter crushing device of this utility model; In the diagram: 1. Mixing chamber; 2. Base; 3. Feed port; 4. Drive motor assembly; 41. Support plate; 42. Motor assembly; 43. External motor; 5. Rotating shaft; 6. Telescopic stirring device; 61. First telescopic rod; 62. Spring; 63. Second telescopic rod; 64. Paddle; 65. Triangular plate; 66. Toothed blade; 67. Long toothed blade; 7. Filtering and crushing device; 71. Support block; 72. Filter plate; 73. Filter hole; 74. Motor; 75. Second rotating shaft; 76. Pressure roller; 77. Gear sleeve. Detailed Implementation
[0020] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit its scope.
[0021] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0022] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0024] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0025] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0026] like Figures 1-5As shown, a bi-shaft mixer for feed pelleting is illustrated in one embodiment of the present invention. It includes a mixing chamber 1, a base 2 fixedly connected to the bottom of the mixing chamber 1, a feeding port 3 at the top of the mixing chamber 1, a drive motor 4 fixedly connected to the right side of the mixing chamber 1, a rotating shaft 5 fixedly connected to the output shaft of the drive motor 4, and a telescopic stirring device 6 provided on the circumferential surface of the rotating shaft 5. The telescopic stirring device 6 includes a first telescopic rod 61, which is fixedly connected to the circumferential surface of the rotating shaft 5. A spring 62 is fixedly connected to one end of the inner wall of the first telescopic rod 61, and a second telescopic rod 63 is fixedly connected to the other end of the spring 62. A blade 64 is fixedly connected to the other end of the second telescopic rod 63, and a triangular plate 65 is fixedly connected to one end of the blade 64. A toothed blade 66 is fixedly connected to the front side of the triangular plate 65, and a long toothed blade 67 is fixedly connected to the inner wall of the mixing chamber 1.
[0027] For example, in at least one embodiment of the present invention, a twin-shaft mixer for feed pelleting is provided, which further includes: a drive motor unit 4 including a support plate 41, the support plate 41 being fixedly connected to the right side of the mixing chamber 1, a motor unit 42 being fixedly connected to the top of the support plate 41, and an external motor 43 being fixedly connected to the top of the motor unit 42. This design can enable the two rotating shafts 5 to rotate in opposite directions so as to mix the materials more thoroughly.
[0028] For example, in a bi-shaft mixer for feed pelleting provided in at least one embodiment of the present invention, the number of telescopic stirring devices 6 is set to several groups and arranged in a linear array on the circumferential surface of the rotating shaft 5. This design ensures the high efficiency of the equipment's stirring.
[0029] For example, in at least one embodiment of the present invention, a twin-shaft mixer for feed pelleting is provided, which further includes a mixing chamber 1 in the shape of a horizontal W, such a design ensures that there are no dead corners in the mixing and stirring process of the material.
[0030] For example, in at least one embodiment of the present invention, a bi-shaft mixer for feed pelleting is provided, which further includes: a number of toothed blades 66 arranged in a linear array on the front side of a triangular plate 65, and a number of long toothed blades 67 arranged in a linear array on the inner wall of the mixing chamber 1. This design enables the material to achieve a crushing effect during the mixing and stirring process.
[0031] This embodiment provides a twin-shaft mixer for feed pelleting. With the telescopic stirring device 6, when the device is mixing, the rotating shaft 5 rotates, driving the first telescopic rod 61 to rotate. The first telescopic rod 61 drives the second telescopic rod 63 to rotate, thereby driving the blade 64 to rotate. Due to the elasticity of the spring 62, when the blade 64 touches the inner wall of the mixing chamber 1, the telescopic rod will shorten back, thereby adapting to the space inside the mixing chamber 1, achieving the effect of the stirring diameter of the stirring blade adapting to the internal space of the cylinder.
[0032] In some examples, to achieve the effect of adapting the stirring diameter of the stirring blade to the internal space of the cylinder, a telescopic stirring device 6 is set up. When the device is mixing, the drive motor 4 is started. The motor 42 has two meshing gears inside, which are fixedly connected to two rotating shafts 5 respectively. At the same time, the output shaft of the external motor 43 is connected to a gear through a bevel gear set. When the external motor 43 is started, it drives one gear to rotate through the bevel gear set. This gear drives the other gear to rotate, and the two gears rotate in opposite directions. The two gears drive the two rotating shafts 5 to rotate in both directions. The rotation of the rotating shafts 5 drives the first telescopic rod 61 to rotate, and the first telescopic rod 61 drives the second telescopic rod 63 to rotate, thereby driving the blade 64 to rotate. Due to the elasticity of the spring 62, when the blade 64 touches the inner wall of the mixing chamber 1, the telescopic rod will retract, thereby adapting to the internal space of the mixing chamber 1 and achieving the effect of adapting the stirring diameter of the stirring blade to the internal space of the cylinder.
[0033] refer to Figures 1-5 In some embodiments, a twin-shaft mixer for feed pelleting further includes: a filtering and crushing device 7 is provided at the bottom of the feeding port 3, the filtering and crushing device 7 includes a support block 71, the support block 71 is fixedly connected to the bottom of the feeding port 3, a filter plate 72 is fixedly connected to the bottom of the support block 71, a filter hole 73 is opened on the front side of the filter plate 72, a motor 74 is fixedly connected to the right side of the support block 71, a rotating shaft 75 is fixedly connected to the output shaft of the motor 74, a pressure roller 76 is fixedly connected to the circumferential surface of the rotating shaft 75, and a gear sleeve 77 is fixedly connected to the circumferential surface of the pressure roller 76. This design allows the material to be filtered before mixing and stirring, which can crush larger lumps and make the mixing and stirring process more efficient and smooth.
[0034] For example, in a biaxial mixer for feed pelleting provided in at least one embodiment of the present invention, the number of filter holes 73 is set to several and arranged in a linear array on the front side of the filter plate 72. This design ensures the stability of filtration.
[0035] For example, in at least one embodiment of the present invention, a twin-shaft mixer for feed pelleting is provided, which further includes: a second rotating shaft 75 fixedly passing through the inside of a pressure roller 76. This design allows the pressure roller 76 to rotate smoothly so as to crush the material.
[0036] For example, in a bi-shaft mixer for feed pelleting provided in at least one embodiment of the present invention, the following are also included: the number of pressure rollers 76 is set to two and they are symmetrical about the vertical central axis of the support block 71; the number of gear sleeves 77 is set to two and they are symmetrical about the vertical central axis of the support block 71. This design ensures the stability of the rolling process.
[0037] For example, in a bi-shaft mixer for feed pelleting provided in at least one embodiment of the present invention, the number of gear sleeves 77 is set to two, and they are symmetrical along the vertical central axis of the support block 71, and the two gear sleeves 77 mesh with each other.
[0038] In this embodiment, through the setting of the filter and crushing device 7 and the design of the toothed blade 66, when the material enters the mixing chamber 1 through the feed port 3, the motor 74 starts and drives the pressure roller 76 to rotate. Through the meshing gear sleeve 77, the second pressure roller 76 is driven to rotate, and the larger lumps of material are crushed in the first step. The crushed material enters the mixing chamber 1 through the filter holes 73 on the filter plate 72 for mixing and stirring. Through the toothed blade 66 set on the triangular plate 65 and the long toothed blade 67 on the inner wall of the mixing chamber 1, when the blades 64 rotate and collide with each other and when the blades 64 touch the inner wall of the mixing chamber 1, the toothed blade 66 can further crush the material, realizing the effect of crushing the material while stirring.
[0039] In this embodiment, in order to achieve the effect of crushing materials while stirring, the filter and crushing device 7 and the toothed blade 66 are designed so that when the material enters the mixing chamber 1 through the feed port 3, the motor 74 starts and drives the pressure roller 76 to rotate. The gear sleeve 77 drives the second pressure roller 76 to rotate, crushing the larger lumps of material in the first step. The crushed material enters the mixing chamber 1 through the filter holes 73 on the filter plate 72 for mixing. The toothed blade 66 on the triangular plate 65 and the long toothed blade 67 on the inner wall of the mixing chamber 1 further crush the material when the blades 64 rotate and collide with each other or when the blades 64 touch the inner wall of the mixing chamber 1, thus achieving the effect of crushing materials while stirring.
[0040] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A twin-shaft mixer for feed pelleting, characterized in that, It includes a mixing chamber (1), a base (2) is fixedly connected to the bottom of the mixing chamber (1), a feeding port (3) is opened at the top of the mixing chamber (1), a drive motor unit (4) is fixedly connected to the right side of the mixing chamber (1), a rotating shaft (5) is fixedly connected to the output shaft of the drive motor unit (4), and a telescopic stirring device (6) is provided on the circumferential surface of the rotating shaft (5). The telescopic stirring device (6) includes a first telescopic rod (61), which is fixedly connected to the circumferential surface of the rotating shaft (5). A spring (62) is fixedly connected to one end of the inner wall of the first telescopic rod (61), and a second telescopic rod (63) is fixedly connected to the other end of the spring (62). A blade (64) is fixedly connected to the other end of the second telescopic rod (63). A triangular plate (65) is fixedly connected to one end of the blade (64), and a toothed blade (66) is fixedly connected to the front side of the triangular plate (65). A long toothed blade (67) is fixedly connected to the inner wall of the mixing chamber (1).
2. The twin-shaft mixer for feed pelleting according to claim 1, characterized in that, The drive motor assembly (4) includes a support plate (41), which is fixedly connected to the right side of the mixing chamber (1). A motor assembly (42) is fixedly connected to the top of the support plate (41), and an external motor (43) is fixedly connected to the top of the motor assembly (42).
3. The twin-shaft mixer for feed pelleting according to claim 2, characterized in that, The number of the telescopic stirring devices (6) is set to several groups, and they are arranged in a linear array on the circumference of the rotating shaft (5).
4. The twin-shaft mixer for feed pelleting according to claim 3, characterized in that, The mixing chamber (1) is horizontally W-shaped.
5. A twin-shaft mixer for feed pelleting according to claim 4, characterized in that, The number of the toothed blades (66) is set to several and arranged in a linear array on the front side of the triangular plate (65), and the number of the long toothed blades (67) is set to several and arranged in a linear array on the inner wall of the mixing cavity (1).
6. A twin-shaft mixer for feed pelleting according to claim 5, characterized in that, A filter pressing device (7) is provided at the bottom of the feed port (3). The filter pressing device (7) includes a support block (71). The support block (71) is fixedly connected to the bottom of the feed port (3). A filter plate (72) is fixedly connected to the bottom of the support block (71). A filter hole (73) is opened on the front side of the filter plate (72). A motor (74) is fixedly connected to the right side of the support block (71). A rotating shaft (75) is fixedly connected to the output shaft of the motor (74). A pressure roller (76) is fixedly connected to the circumferential surface of the rotating shaft (75). A gear sleeve (77) is fixedly connected to the circumferential surface of the pressure roller (76).
7. A twin-shaft mixer for feed pelleting according to claim 6, characterized in that, The number of filter holes (73) is set to several, and they are arranged in a linear array on the front side of the filter plate (72).
8. A twin-shaft mixer for feed pelleting according to claim 7, characterized in that, The second rotating shaft (75) is fixedly inserted inside the pressure roller (76).
9. A twin-shaft mixer for feed pelleting according to claim 8, characterized in that, The number of pressure rollers (76) is set to two, and they are symmetrical about each other along the vertical central axis of the support block (71).
10. A twin-shaft mixer for feed pelleting according to claim 9, characterized in that, The number of gear sleeves (77) is set to two, and they are symmetrical about each other along the vertical central axis of the support block (71), and the two gear sleeves (77) mesh with each other.
Citation Information
Patent Citations
Double-shaft mixer
CN222586188U