A convenient quantitative mixed slurry tank filling device
Patent Information
- Application Number
- CN202522024736.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-20
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-20
AI Technical Summary
[0003]然而,在使用混合浆池加注装置时,纸浆中的纤维在低速搅拌或停机时快速沉降,形成底部浓浆层,将导致混合不均或管道堵塞
[0015]1、本实用新型提出的一种便于定量的混合浆池加注装置,该装置设有搅拌棍和螺旋搅拌叶,通过第一电机驱动搅拌棍对纸浆进行搅拌,第二电机驱动螺旋搅拌叶防止纤维沉淀,螺旋搅拌叶可持续将纤维向上端推,在停止搅拌排出纸浆时,也可启动第二电机驱动螺旋搅拌叶防止沉淀。
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Figure CN224822242U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of slurry mixing technology, and in particular to a mixing slurry tank filling device that facilitates quantitative filling. Background Technology
[0002] The mixing tank filling device is a key piece of equipment in the pulp and paper industry. It mixes different types of pulp in a specific ratio and evenly delivers the mixture into the pulp tank, providing a mixed pulp that meets quality requirements for subsequent papermaking processes. A convenient, quantitative mixing tank filling device allows for precise control of the pulp and mold inhibitor delivery ratio and dosage, thereby directly improving production efficiency, product quality, and cost control.
[0003] However, when using a mixing tank filling device, the fibers in the pulp settle rapidly during low-speed mixing or when the machine stops, forming a thick layer of pulp at the bottom, which can lead to uneven mixing or pipe blockage. In addition, waste paper pulp contains adhesives, which will increase the viscosity of the pulp at low temperatures, causing the blades to bear greater torque, and the motor needs to output more torque to overcome the pulp resistance.
[0004] Therefore, this application provides a mixing slurry tank injection device that facilitates quantitative injection, in order to solve the problems mentioned in the background art. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a convenient quantitative mixing pulp tank filling device. This device can effectively prevent fiber sedimentation in the pulp and also prevent the waste pulp from becoming too viscous due to excessively low temperatures.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A device for quantitatively adding slurry to a mixing tank includes a slurry inlet pipe, a mold inhibitor tank, an industrial chiller, and a tank body. An inner liner is fixedly installed inside the tank body. A circulation pipe and an electric heating element are respectively fitted around the outer perimeter of the inner liner. A stirring rod is rotatably mounted on the top surface of the inner liner via a sealed bearing, and a spiral stirring blade is rotatably mounted on the bottom surface of the inner liner via a sealed bearing. A water pump is fixedly connected to the front end and one side of the outer wall of the mold inhibitor tank. A first pipe and a second pipe are fixedly connected to the outlets of the two water pumps, respectively. An electric valve and a second flow meter are installed around the first and second pipes. A first flow meter is installed around the slurry inlet pipe.
[0008] Furthermore, three support legs are evenly spaced around the lower end face of the inner liner, an ultrasonic level sensor is installed on the top surface of the inner liner on the other side, and a pH meter is installed on one side of the inner wall of the inner liner.
[0009] Furthermore, a first motor is fixedly installed on the upper end face of the inner liner, and the lower output end of the first motor passes through the upper end face of the inner liner and is fixedly connected to the stirring rod. A second motor is fixedly installed on the lower end face of the inner liner, and the upper output end of the second motor passes through the lower end face of the inner liner and is fixedly connected to the spiral stirring blade.
[0010] Furthermore, the outlet end of the industrial chiller is fixedly connected to the inlet end of the circulation pipe through the outer wall of the tank, and the inlet end of the industrial chiller is fixedly connected to the outlet end of the circulation pipe through the outer wall of the tank.
[0011] Furthermore, a mixing and conveying pump is fixedly connected to one end of the outer wall of the slurry inlet pipe, and the outlet end of the mixing and conveying pump passes through the front end of the tank and is fixedly connected to the inner liner.
[0012] Furthermore, one end of the outer wall of the first pipe is fixedly connected to the slurry inlet pipe, and one end of the outer wall of the second pipe is fixedly connected to the upper end face of the inner liner.
[0013] Furthermore, a slurry outlet pipe is fixedly connected to the lower end face of the outer wall of the inner liner through the tank body, and flange connectors are fixedly provided on the rear end face of the outer wall of the slurry outlet pipe and the upper end face of the outer wall of the slurry inlet pipe.
[0014] This utility model has the following beneficial effects:
[0015] 1. The present invention proposes a mixing pulp tank filling device that facilitates quantitative mixing. The device is equipped with a stirring roller and a spiral stirring blade. The stirring roller is driven by a first motor to stir the pulp, and the spiral stirring blade is driven by a second motor to prevent fiber sedimentation. The spiral stirring blade can continuously push the fiber upward. When stirring stops and the pulp is discharged, the second motor can also be started to drive the spiral stirring blade to prevent sedimentation.
[0016] 2. The present invention proposes a mixing slurry tank filling device that facilitates quantitative filling. The device has a circulation pipe and an electric heating pipe between the inner tank and the tank body. When the temperature is too low, the electric heating pipe can be activated to raise the temperature. The circulation pipe is connected to an industrial chiller. When the temperature is too high, the industrial chiller can be activated to inject cold water into the circulation pipe. The hot water that circulates down is returned to the industrial chiller for heat dissipation and then sent back into the circulation pipe for heat absorption. Attached Figure Description
[0017] Figure 1 This is an overall isometric schematic diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the overall rear view of this utility model;
[0019] Figure 3 This is a cross-sectional view of the tank body of this utility model;
[0020] Figure 4This is an isometric schematic diagram of the stirring rod and spiral stirring blade of this utility model.
[0021] Legend:
[0022] 1. Tank body; 2. Slurry inlet pipe; 3. First flow meter; 4. Mixing and conveying pump; 5. Antifungal agent tank; 6. Water pump; 7. First pipeline; 8. Second pipeline; 9. Electric valve; 10. Second flow meter; 11. First motor; 12. Industrial chiller; 13. Slurry outlet pipe; 14. Second motor; 15. Stirring roller; 16. Spiral stirring blade; 17. Circulation pipe; 18. Heating element; 19. Inner tank. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Reference Figure 1 — Figure 4 An embodiment of this utility model provides a mixing slurry tank filling device for easy quantitative filling, including a slurry inlet pipe 2, a mildew inhibitor tank 5, an industrial chiller 12, and a tank body 1. A water pump 6 is fixedly connected to the front end and one side of the outer wall of the mildew inhibitor tank 5. The outlets of the two water pumps 6 are respectively fixedly connected to a first pipe 7 and a second pipe 8. An electric valve 9 and a second flow meter 10 are installed around the first pipe 7 and the second pipe 8. A first flow meter 3 is installed around the slurry inlet pipe 2. An ultrasonic liquid level sensor is installed on the top surface of the inner tank 19 on the other side. A pH meter is installed on one side of the inner wall of the inner tank 19.
[0025] Specifically, before using the device, the anti-mold agent is first filled into the anti-mold agent tank 5. The valve from the previous process is opened to inject pulp into the pulp inlet pipe 2, and the pulp is transported to the inner liner 19 inside the tank 1. The flow rate of the pulp can be observed through the first flow meter 3. Then, the water pump 6 and the electric valve 9 connected to the first pipe 7 are started. The water pump 6 sends the anti-mold agent from the anti-mold agent tank 5 into the pulp inlet pipe 2. The flow rate of the anti-mold agent can be monitored in real time through the corresponding second flow meter 10. Then, it is mixed by the mixing and conveying pump 4 and sent into the inner liner. Inside the inner tank 19, the second motor 14 drives the spiral stirring blades 16 to stir and prevent fiber sedimentation. A pH meter monitors the pH value of the pulp in real time, and an ultrasonic level sensor detects the liquid level inside the inner tank 19. Once the target height is reached, the first motor 11 drives the stirring rollers 15 to stir and ensure the antifungal agent is mixed more evenly. Simultaneously, by observing the pH meter, another water pump 6 is activated to send the antifungal agent from the antifungal agent tank 5 into the inner tank 19 for adjustment and stirring. After reaching the acceptable level, the agent is discharged through the pulp outlet pipe 13. If the temperature is too high or too low, the electric heating element 18 can be activated to raise the temperature, or the industrial chiller 12 can be activated to continuously send cold water into the circulation pipe 17 for cooling. The pH meter can monitor the pH value of the pulp inside the inner tank 19 in real time. The ultrasonic level sensor can monitor the pulp level in real time to prevent over- or under-addition of antifungal agent and facilitate subsequent addition of antifungal agent. Three support legs are evenly spaced around the lower end of the inner tank 19.
[0026] Reference Figure 1 — Figure 4 A stirring rod 15 is rotatably mounted on the top surface of the inner liner 19 via a sealed bearing, and a spiral stirring blade 16 is rotatably mounted on the bottom surface of the inner liner 19 via a sealed bearing. A first motor 11 is fixedly mounted on the upper end surface of the inner liner 19, and the lower output end of the first motor 11 passes through the upper end surface of the inner liner 19 and is fixedly connected to the stirring rod 15. A second motor 14 is fixedly mounted on the lower end surface of the inner liner 19, and the upper output end of the second motor 14 passes through the lower end surface of the inner liner 19 and is fixedly connected to the spiral stirring blade 16.
[0027] Specifically, the first motor 11 drives the stirring rod 15 to rotate and stir the pulp inside the inner liner 19. The second motor 14 drives the spiral stirring blade 16 to prevent fiber sedimentation. The support legs can lift the tank 1 and the inner liner 19 to a certain height, making room for the placement of the second motor 14.
[0028] Reference Figure 3 , Figure 4 The tank body 1 is fixedly provided with an inner liner 19. The inner liner 19 is surrounded by a circulation pipe 17 and an electric heating pipe 18. The water outlet of the industrial chiller 12 passes through the outer wall of the tank body 1 and is fixedly connected to the water inlet of the circulation pipe 17. The water inlet of the industrial chiller 12 passes through the outer wall of the tank body 1 and is fixedly connected to the water outlet of the circulation pipe 17.
[0029] Specifically, the heating element 18 provides a certain temperature to the inner tank 19 for heating. The industrial chiller 12 continuously cools the hot water and sends the cooled water into the circulation pipe 17 to absorb heat from the inner tank 19. The industrial chiller 12 is a water cooling device capable of providing constant temperature, constant flow, and constant pressure cooling. A certain amount of water is injected into the internal water tank of the industrial chiller 12, and the water is cooled by the refrigeration system. Then, the internal water pump 6 injects the chilled water into the equipment that needs cooling. The chilled water carries away the heat from inside the machine, and the hot water is returned to the water tank for further cooling. This cycle of cooling and exchange achieves the purpose of cooling the equipment.
[0030] Reference Figure 1 , Figure 2 A mixing and conveying pump 4 is fixedly connected to one end of the outer wall of the slurry inlet pipe 2. The outlet end of the mixing and conveying pump 4 passes through the front end of the tank body 1 and is fixedly connected to the inner liner 19. One end of the outer wall of the first pipe 7 is fixedly connected to the slurry inlet pipe 2. One end of the outer wall of the second pipe 8 is fixedly connected to the upper end face of the inner liner 19. A slurry outlet pipe 13 is fixedly connected to the lower end face of the rear end of the outer wall of the inner liner 19, passing through the tank body 1. Flange connectors are fixedly installed on the rear end of the outer wall of the slurry outlet pipe 13 and the upper end face of the outer wall of the slurry inlet pipe 2.
[0031] Specifically, two water pumps 6 can deliver the anti-mold agent inside the anti-mold agent tank 5 into the pulp inlet pipe 2 and the inner tank 19 via the first pipe 7 and the second pipe 8, respectively. A mixing and conveying pump 4 can pre-stir the pulp and anti-mold agent inside the pulp inlet pipe 2 before introducing it into the inner tank 19. If the pH value inside the inner tank 19 is not up to standard, the anti-mold agent introduced through the second pipe 8 can be fine-tuned. Two electric valves 9 can control the flow of the anti-mold agent inside the first pipe 7 and the second pipe 8, respectively. Two second flow meters 10 can monitor the flow rate of the anti-mold agent inside the first pipe 7 and the second pipe 8 in real time. A first flow meter 3 can monitor the flow rate of the pulp inside the pulp inlet pipe 2 in real time.
[0032] Working principle: When using this device, pulp is injected through the pulp inlet pipe 2. Simultaneously, the corresponding water pump 6 is activated to add anti-mildew agent into the pulp inlet pipe 2. Subsequently, the pulp and anti-mildew agent are stirred by the mixing and conveying pump 4 and sent into the inner tank 19. The first motor 11 drives the stirring roller 15 to stir the pulp, and the second motor 14 drives the spiral stirring blade 16 to stir and prevent sedimentation. The pH value of the pulp is observed using a pH meter, and the corresponding water pump 6 is activated to continue injecting anti-mildew agent into the inner tank 19. Once the pH value is reached, the pulp is discharged through the pulp outlet pipe 13.
[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A mixing slurry filling device for easy quantitative dispensing, comprising a slurry inlet pipe (2), a mildew inhibitor tank (5), an industrial chiller (12), and a tank body (1), characterized in that: The tank (1) is fixedly provided with an inner liner (19). The inner liner (19) is surrounded by a circulation pipe (17) and an electric heating tube (18). The inner top surface of the inner liner (19) is rotatably provided with a stirring rod (15) through a sealed bearing. The inner bottom surface of the inner liner (19) is rotatably provided with a spiral stirring blade (16) through a sealed bearing. The front end of the anti-mildew agent tank (5) and one side of the outer wall are both fixedly connected to a water pump (6). The outlets of the two water pumps (6) are respectively fixedly connected to a first pipe (7) and a second pipe (8). The outer periphery of the first pipe (7) and the second pipe (8) is equipped with an electric valve (9) and a second flow meter (10). The outer periphery of the slurry inlet pipe (2) is equipped with a first flow meter (3).
2. The mixing slurry tank injection device for easy quantitative dispensing according to claim 1, characterized in that: The inner liner (19) is provided with three legs at equal intervals around its lower end face. An ultrasonic liquid level sensor is installed on the top inner surface of the inner liner (19) on the other side. A pH meter is installed on one side of the inner wall of the inner liner (19).
3. The mixing slurry tank injection device for easy quantitative dispensing according to claim 1, characterized in that: A first motor (11) is fixedly installed on the upper end face of the inner liner (19). The lower output end of the first motor (11) passes through the upper end face of the inner liner (19) and is fixedly connected to the stirring rod (15). A second motor (14) is fixedly installed on the lower end face of the inner liner (19). The upper output end of the second motor (14) passes through the lower end face of the inner liner (19) and is fixedly connected to the spiral stirring blade (16).
4. The mixing slurry tank injection device for easy quantitative dispensing according to claim 1, characterized in that: The water outlet of the industrial chiller (12) passes through one side of the outer wall of the tank (1) and is fixedly connected to the water inlet of the circulation pipe (17). The water inlet of the industrial chiller (12) passes through one side of the outer wall of the tank (1) and is fixedly connected to the water outlet of the circulation pipe (17).
5. The mixing slurry tank injection device for easy quantitative dispensing according to claim 1, characterized in that: A mixing and conveying pump (4) is fixedly connected to one end of the outer wall of the slurry inlet pipe (2), and the outlet end of the mixing and conveying pump (4) passes through the front end of the tank body (1) and is fixedly connected to the inner liner (19).
6. The mixing slurry tank injection device for easy quantitative dispensing according to claim 1, characterized in that: One end of the outer wall of the first pipe (7) is fixedly connected to the slurry inlet pipe (2), and one end of the outer wall of the second pipe (8) is fixedly connected to the upper end face of the inner liner (19).
7. The mixing slurry tank injection device for easy quantitative filling according to claim 1, characterized in that: The lower end face of the outer wall of the inner liner (19) passes through the tank body (1) and is fixedly connected to the slurry outlet pipe (13). The rear end of the outer wall of the slurry outlet pipe (13) and the upper end face of the outer wall of the slurry inlet pipe (2) are both fixedly provided with flange connectors.