A raw material efficient mixing stirring mixing device

Abstract

The utility model relates to shampoo production equipment technical field discloses a kind of raw materials high-efficiency mixing's stirring mixing device, its structure includes: base and the stirring tank of installation on base, stirring tank top is equipped with cover plate, two sides symmetry are equipped with the lifting assembly of connecting cover plate, inside is equipped with stirring assembly;Stirring assembly is provided with rotating shaft, stirring motor, connecting piece and two groups of stirring frame, connecting piece is connected with rotating shaft by connecting rod, stirring frame and connecting piece movable cooperation, the clamping structure between stirring tank upper end and cover plate is equipped, the utility model is by the cooperation of adjustable angle's first stirring frame and second stirring frame, forms effective shear to relatively viscous raw material of shampoo, and improves mixing uniformity;Stirring frame and cover plate are all detachable structure, cooperate lifting assembly, facilitate maintenance cleaning.

Description

Technical Field

[0001] This utility model relates to the technical field of shampoo production equipment, specifically to a stirring and mixing device for efficient mixing of raw materials. Background Technology

[0002] Shampoo contains many ingredients, and the raw materials are relatively viscous. Different raw materials have different densities and flowability, which can easily lead to agglomeration and stratification during the mixing process, making it difficult to achieve uniform dispersion. Traditional stirring methods often rely on unidirectional rotation and require a long stirring time to achieve a satisfactory mixing effect, but this reduces production efficiency and cannot meet the requirements of mixing quality and efficiency in large-scale production.

[0003] Based on the above, the prior art proposes a shampoo stirring device (CN201920184361.4), which includes a stirring tank and a stirrer with stirring blades disposed in the middle of the stirring tank. It also includes a drive motor disposed at the top center of the stirring tank and driving the stirrer to rotate, a first bevel gear disposed at the output shaft of the drive motor, a second bevel gear meshing with the first bevel gear, and a turbulence device disposed near the tank wall inside the stirring tank. The turbulence device includes a drive unit and a turbulence rod. A transmission rod coaxial with the second bevel gear is connected inside the drive unit. Driving the rotation of the second bevel gear drives the drive unit, causing the turbulence rod to reciprocate vertically. In this shampoo stirring device, the drive motor can stir the thick shampoo in a turbulent state, making the shampoo more evenly mixed and greatly improving production efficiency.

[0004] However, the aforementioned existing technology has shortcomings. The angle of the agitator blades is fixed. When dealing with highly viscous raw materials, the fixed-angle agitator blades are difficult to form effective shear, resulting in insufficient mixing uniformity. At the same time, the fixed-angle agitation structure limits the coverage of the agitation range, ultimately affecting the stability of shampoo product quality and further improvement of production efficiency. Utility Model Content

[0005] To address the technical deficiencies in the background art, this utility model proposes a stirring and mixing device for efficient mixing of raw materials. To further solve the aforementioned technical problems and meet practical needs, the specific technical solution is as follows: A mixing device for efficient mixing of raw materials includes a base and a mixing tank mounted on the base. A cover plate is provided on the top of the mixing tank. Lifting components connected to the cover plate are symmetrically arranged on both sides of the mixing tank. A mixing assembly is provided inside the mixing tank. The mixing assembly includes a rotating shaft disposed within the mixing tank, a mixing motor disposed on the top of the cover plate and drivenly connected to the upper end of the rotating shaft, a plurality of connecting members arranged at equal intervals around the rotating shaft, and a first mixing frame and a second mixing frame fixedly connected to the connecting members. A plurality of connecting rods are correspondingly arranged between the rotating shaft and the connecting members. The two ends of each connecting rod are fixedly connected to the rotating shaft and the connecting member, respectively. Each connecting member includes a connecting column, fixed rings symmetrically and fixedly sleeved at both ends of the connecting column, a first rotating ring symmetrically and movably sleeved at both ends of the connecting column and located outside the fixed rings, and a second rotating ring symmetrically and movably sleeved at both ends of the connecting column and located inside the fixed rings. The first rotating ring is connected to the first mixing frame, and the second rotating ring is connected to the second mixing frame.

[0006] As a further technical solution of this utility model, the surfaces of the fixed ring, the first rotating ring, and the second rotating ring are respectively provided with a plurality of corresponding and connected through holes in a vertical direction. The surfaces of the through-hole fixed ring, the first rotating ring, and the second rotating ring are distributed in a rotationally symmetrical manner. Fixing bolts are provided in the through holes of the fixed ring, the first rotating ring, and the second rotating ring on the side near the rotation axis.

[0007] As a further technical solution of this utility model, the first stirring rack and the second stirring rack have the same structure, both including a fixed plate arranged parallel to the connecting column and a stirring rod arranged on the surface of the fixed plate away from the connecting column. The two ends of the stirring rod are respectively fixedly connected to a first threaded column, which is correspondingly arranged through the two ends of the fixed plate. The end of the first threaded column away from the stirring rod is provided with a first nut with a threaded connection.

[0008] As a further technical solution of this utility model, the first rotating ring and the second rotating ring at both ends of the connecting column are respectively provided with fixed columns. The end of the fixed column away from the connecting column is provided with a fixedly connected second threaded column. The second threaded column is correspondingly provided through both ends of the fixed plate. The end of the first threaded column away from the connecting column is provided with a threadedly connected second nut. The surface of the fixed column near the first threaded column is provided with a fixedly sleeved limiting ring. The fixed plate is placed between the limiting ring and the second nut.

[0009] As a further technical solution of this utility model, the lifting assembly includes lifting electric cylinders symmetrically arranged on both sides of the mixing tank and connected to the base, and a connecting plate connected to the telescopic end of the lifting electric cylinders, wherein the connecting plate is fixedly connected to the cover plate.

[0010] As a further technical solution of this utility model, the upper end of the mixing tank is provided with an installation ring, the upper surface of the installation ring is provided with an upper ring groove, and the lower surface of the cover plate is provided with a fixing ring strip that engages with the upper ring groove.

[0011] As a further technical solution of this utility model, the upper surface of the cover plate is symmetrically provided with feed pipes, the mixing tank is provided with discharge pipes, and valves are provided on both the feed pipes and the discharge pipes.

[0012] The beneficial effects of this utility model are as follows: The rotation of the first and second rotating rings of the connector allows for flexible adjustment of the included angle and individual angles of the first and second mixing racks. This effectively shears the viscous raw materials used in shampoo, significantly improving mixing uniformity and ensuring stable shampoo product quality. The first and second mixing racks work together to adjust the angle, expanding the mixing coverage area and effectively improving mixing efficiency. The lifting component allows for convenient lifting and lowering of the cover plate, facilitating equipment maintenance and internal cleaning. The locking structure between the cover plate and the mixing tank prevents raw material leakage during mixing. Attached Figure Description

[0013] Figure 1 This is a cross-sectional view of the internal structure of this utility model.

[0014] Figure 2 This is one of the schematic diagrams of the stirring assembly structure of this utility model.

[0015] Figure 3 This is the second schematic diagram of the stirring assembly structure of this utility model.

[0016] Figure 4 This is a schematic diagram of the connection structure between the connector and the stirring rack of this utility model.

[0017] Reference numerals: 1-Base; 2-Mixing tank; 21-Infeed pipe; 22-Discharge pipe; 23-Mounting ring; 231-Upper ring groove; 24-Cover plate; 241-Fixing ring bar; 3-Lifting assembly; 31-Lifting electric cylinder; 32-Fixing connecting plate; 4-Mixing assembly; 41-Mixing motor; 42-Rotating shaft; 43-Connecting rod; 44-Connecting piece; 441-Connecting column; 442-Fixing ring; 443-First rotating ring; 444-Second rotating ring; 445-Through hole; 446-Fixing bolt; 45A-First mixing frame; 45B-Second mixing frame; 451-First threaded column; 452-First nut; 453-Fixing plate; 454-Mixing rod; 46-Limiting ring; 47-Fixing column; 48-Second threaded column; 481-Second nut. Detailed Implementation

[0018] The embodiments of this utility model will be described below with reference to the accompanying drawings and related examples. The embodiments of this utility model are not limited to the following examples, and this utility model relates to relevant necessary components in this technical field, which should be regarded as well-known technology in this technical field and can be known and mastered by those skilled in this technical field.

[0019] like Figures 1 to 4 As shown, this utility model provides a technical solution: a mixing device for efficient mixing of raw materials, including a base 1 and a mixing tank 2 mounted on the base 1. A cover plate 24 is provided on the top of the mixing tank 2. Lifting components 3 connected to the cover plate 24 are symmetrically arranged on both sides of the mixing tank 2. A mixing component 4 is provided inside the mixing tank 2. The mixing component 4 includes a rotating shaft 42 disposed inside the mixing tank 2, a stirring motor 41 disposed on the top of the cover plate 24 and drivenly connected to the upper end of the rotating shaft 42, a plurality of connecting parts 44 evenly spaced around the rotating shaft 42, and a first mixing frame 45A and a second mixing frame 45B fixedly connected to the connecting parts 44. A plurality of connecting rods 43 are provided between the rotating shaft 42 and the connecting member 44. The two ends of the connecting rods 43 are fixedly connected to the rotating shaft 42 and the connecting member 44, respectively. The connecting member 44 includes a connecting post 441, a fixing ring 442 symmetrically and fixedly sleeved at both ends of the connecting post 441, a first rotating ring 443 symmetrically and movably sleeved at both ends of the connecting post 441 and located outside the fixing ring 442, and a second rotating ring 444 symmetrically and movably sleeved at both ends of the connecting post 441 and located inside the fixing ring 442. The first rotating ring 443 is connected to the first stirring frame 45A, and the second rotating ring 444 is connected to the second stirring frame 45B.

[0020] The operation of the stirring component 4 of this utility model can not only greatly improve the uniformity of raw material mixing and ensure the stability of shampoo product quality, but also improve stirring efficiency and shorten the mixing cycle by optimizing the stirring angle and coverage. The detachable structure of the first stirring frame 45A and the second stirring frame 45B also makes subsequent cleaning and maintenance more convenient.

[0021] Specifically, through the special structure of the connecting piece 44, the stirring assembly 4 can flexibly adjust the stirring angle. The first rotating ring 443 and the second rotating ring 444 can rotate freely around the connecting column 441, respectively driving the first stirring frame 45A and the second stirring frame 45B to rotate. This allows adjustment of the included angle between them and changes in their respective tilt angles. After adjustment, the fixing bolt 446 is passed through the corresponding through holes 445 on the fixing ring 442, the first rotating ring 443, and the second rotating ring 444 to lock the angle, meeting different stirring needs. When the stirring motor 41 drives the rotating shaft 42 to rotate, the adjusted first stirring frame 45A and the second stirring frame 45B will generate multi-directional stirring force, effectively shearing viscous materials, breaking up material clumps, and promoting rapid penetration and fusion of different components. At the same time, several connecting pieces 44 are evenly distributed around the rotating shaft 42, and are fixed in conjunction with the connecting rod 43, allowing the stirring frame to cover most of the interior area of ​​the stirring tank 2, avoiding mixing dead zones.

[0022] As one of the preferred embodiments of this utility model, such as Figures 2 to 4 As shown, the surfaces of the fixed ring 442, the first rotating ring 443, and the second rotating ring 444 are each vertically perforated with a plurality of corresponding and connected through holes 445. The surfaces of the fixed ring 442, the first rotating ring 443, and the second rotating ring 444 are rotationally symmetrically distributed. Fixing bolts 446 are perforated in the through holes 445 on the side of the fixed ring 442, the first rotating ring 443, and the second rotating ring 444 near the rotating shaft 42.

[0023] The surfaces of the fixed ring 442, the first rotating ring 443, and the second rotating ring 444 are all vertically perforated with several through holes 445. The through holes 445 are arranged in a rotationally symmetrical manner, allowing the first rotating ring 443 and the second rotating ring 444 to find a position aligned with the through holes 445 of the fixed ring 442 when they rotate around the connecting column 441 to their final positions. The through holes 445 of the three rings are matched in size and position. When it is necessary to fix the adjusted angle, simply insert the fixing bolt 446 from the side near the rotating shaft 42 through the aligned through holes 445 of the three rings and lock it in place. This fixes the originally movable first rotating ring 443 and second rotating ring 444 onto the fixed ring 442, preventing them from shifting due to the resistance of the raw materials or rotational inertia during the stirring process.

[0024] For scenarios involving the mixing of viscous ingredients in shampoo, the aforementioned structure ensures both the flexibility of adjusting the angle of the mixing rack and the structural stability during mixing. This allows the adjusted mixing angle to continue to function effectively, ensuring consistent shear mixing results and preventing the mixing uniformity of ingredients from being affected by a loose rotating ring.

[0025] As one of the preferred embodiments of this utility model, such as Figures 2 to 4 As shown, the first stirring rack 45A and the second stirring rack 45B have the same structure, both including a fixing plate 453 arranged parallel to the connecting column 441 and a stirring rod 454 disposed on the surface of the fixing plate 453 away from the connecting column 441. The two ends of the stirring rod 454 are respectively fixedly connected to a first threaded post 451. The first threaded post 451 is correspondingly disposed through both ends of the fixing plate 453. The end of the first threaded post 451 away from the stirring rod 454 is provided with a threaded first nut 452.

[0026] The first stirring frame 45A and the second stirring frame 45B have the same structure. The fixing plate 453 and the connecting column 441 are kept parallel. The stirring rod 454 is installed on the side of the fixing plate 453 away from the connecting column 441. Both ends of the stirring rod 454 are fixedly connected to the first threaded column 451. During installation, simply pass the first threaded column 451 through the reserved holes at both ends of the fixing plate 453, and then screw the first nut 452 on the end of the first threaded column 451 away from the stirring rod 454 to firmly fix the stirring rod 454 on the fixing plate 453.

[0027] The threaded connection method described above simplifies and simplifies the disassembly process. Specifically, after prolonged agitation of viscous shampoo ingredients, the stirring rod 454 may become worn or deformed. When replacing or maintaining the stirring rod 454, the operator simply unscrews the first nut 452 to remove the first threaded post 451 from the fixing plate 453, allowing the stirring rod 454 to be removed individually. Whether thoroughly cleaning residual ingredients or replacing a damaged stirring rod 454, the process can be completed quickly, saving maintenance time.

[0028] As one of the preferred embodiments of this utility model, such as Figures 2 to 4 As shown, the first rotating ring 443 and the second rotating ring 444 at both ends of the connecting post 441 are respectively provided with a fixed post 47. The end of the fixed post 47 away from the connecting post 441 is provided with a fixedly connected second threaded post 48. The second threaded post 48 is correspondingly provided through both ends of the fixed plate 453. The end of the first threaded post 451 away from the connecting post 441 is provided with a threadedly connected second nut 481. The surface of the fixed post 47 near the first threaded post 451 is provided with a fixedly fitted limiting ring 46. The fixed plate 453 is placed between the limiting ring 46 and the second nut 481.

[0029] Each of the first rotating ring 443 and the second rotating ring 444 is equipped with a corresponding fixing post 47. The end of the fixing post 47 away from the connecting post 441 is connected to the second threaded post 48. During installation, simply pass the second threaded post 48 through the pre-drilled holes at both ends of the fixing plate 453. The limiting ring 46 on the fixing post 47 will block the fixing plate 453, thus providing a positioning function. Then, screw the second nut 481 onto the end of the second threaded post 48 to clamp the fixing plate 453 between the limiting ring 46 and the second nut 481, allowing the mixing frame to be stably connected to the rotating ring. At the same time, the above-mentioned detachable structure facilitates the overall replacement of the first mixing frame 45A and the second mixing frame 45B. By unscrewing the second nut 481, the operator can pull the fixing plate 453 out of the second threaded post 48, thereby removing the mixing frame as a whole.

[0030] As one of the preferred embodiments of this utility model, such as Figure 1 As shown, the lifting assembly 3 includes a lifting cylinder 31 symmetrically arranged on both sides of the mixing tank 2 and connected to the base 1, and a fixed connecting plate 32 connected to the telescopic end of the lifting cylinder 31. The connecting plate 32 is fixedly connected to the cover plate 24.

[0031] The upper end of the mixing tank 2 is provided with an installation ring 23, the upper surface of the installation ring 23 is provided with an upper ring groove 231, and the lower surface of the cover plate 24 is provided with a fixing ring 241 that engages with the upper ring groove 231.

[0032] Symmetrically mounted on both sides of the mixing tank 2 are lifting cylinders 31 connected to the base 1. The telescopic ends of the lifting cylinders 31 are connected to the fixed connecting plate 32, which is connected to the cover plate 24. When maintenance is required, the lifting cylinders 31 are activated, and the telescopic ends can raise the connecting plate 32 and the cover plate 24 synchronously, easily separating them from the mixing tank 2. During mixing, the cover plate 24 descends, and the fixing ring 241 is engaged in the upper ring groove 231 of the mounting ring 23 to prevent leakage of shampoo raw materials when mixing. After maintenance, the cover plate 24 needs to be reset by lowering it again using the lifting cylinders 31, and the engaging structure can quickly align and fix it.

[0033] As one of the preferred embodiments of this utility model, such as Figure 1 As shown, the upper surface of the cover plate 24 is symmetrically provided with feed pipes 21, and the mixing tank 2 is provided with a discharge pipe 22. Both the feed pipe 21 and the discharge pipe 22 are provided with valves.

[0034] The feed pipes 21 on the cover plate 24 are symmetrically arranged, allowing for the simultaneous addition of multiple shampoo ingredients without opening the cover plate 24, which is both convenient and prevents spillage. The discharge pipe 22 on the mixing tank 2 is responsible for discharging the mixed ingredients. Both the feed pipe 21 and the discharge pipe 22 are equipped with valves to control the on / off state and the material flow rate.

[0035] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A mixing device for efficient mixing of raw materials, comprising a base (1) and a mixing tank (2) mounted on the base (1), characterized in that, The mixing tank (2) is provided with a cover plate (24) on the top. The mixing tank (2) is provided with lifting components (3) connected to the cover plate (24) on both sides. The mixing tank (2) is provided with a stirring component (4). The stirring component (4) includes a rotating shaft (42) provided in the mixing tank (2), a stirring motor (41) provided on the top of the cover plate (24) and drivenly connected to the upper end of the rotating shaft (42), a number of connecting parts (44) arranged at equal intervals around the rotating shaft (42), a first stirring frame (45A) and a second stirring frame (45B) fixedly connected to the connecting parts (44). A number of connecting rods are provided between the rotating shaft (42) and the connecting parts (44). (43) The two ends of the connecting rod (43) are fixedly connected to the rotating shaft (42) and the connecting piece (44) respectively. The connecting piece (44) includes a connecting post (441), a fixing ring (442) symmetrically fixedly sleeved at both ends of the connecting post (441), a first rotating ring (443) symmetrically movably sleeved at both ends of the connecting post (441) and located outside the fixing ring (442), and a second rotating ring (444) symmetrically movably sleeved at both ends of the connecting post (441) and located inside the fixing ring (442). The first rotating ring (443) is connected to the first stirring rack (45A), and the second rotating ring (444) is connected to the second stirring rack (45B).

2. The mixing device for efficient mixing of raw materials according to claim 1, characterized in that, The surfaces of the fixed ring (442), the first rotating ring (443), and the second rotating ring (444) are each provided with a plurality of corresponding and connected through holes (445) that are vertically connected. The surfaces of the fixed ring (442), the first rotating ring (443), and the second rotating ring (444) are distributed in a rotationally symmetrical manner. Fixing bolts (446) are provided through the through holes (445) of the fixed ring (442), the first rotating ring (443), and the second rotating ring (444) on the side of the rotating shaft (42).

3. The stirring and mixing device for efficient mixing of raw materials according to claim 1, characterized in that, The first stirring rack (45A) and the second stirring rack (45B) have the same structure, both including a fixed plate (453) arranged parallel to the connecting column (441) and a stirring rod (454) arranged on the surface of the fixed plate (453) away from the connecting column (441). The two ends of the stirring rod (454) are respectively fixedly connected to a first threaded column (451). The first threaded column (451) is correspondingly arranged through the two ends of the fixed plate (453). The end of the first threaded column (451) away from the stirring rod (454) is provided with a first nut (452) with a threaded connection.

4. The stirring and mixing device for efficient mixing of raw materials according to claim 3, characterized in that, The first rotating ring (443) and the second rotating ring (444) at both ends of the connecting column (441) are respectively provided with fixed columns (47). The fixed column (47) is provided with a fixedly connected second threaded column (48) at the end away from the connecting column (441). The second threaded column (48) is provided through both ends of the fixed plate (453). The first threaded column (451) is provided with a threaded second nut (481) at the end away from the connecting column (441). The fixed column (47) is provided with a fixedly fitted limiting ring (46) on the surface of the end near the first threaded column (451). The fixed plate (453) is placed between the limiting ring (46) and the second nut (481).

5. The stirring and mixing device for efficient mixing of raw materials according to claim 1, characterized in that, The lifting assembly (3) includes a lifting electric cylinder (31) symmetrically arranged on both sides of the mixing tank (2) and connected to the base (1), and a connecting plate (32) connected to the telescopic end of the lifting electric cylinder (31). The connecting plate (32) is fixedly connected to the cover plate (24).

6. The stirring and mixing device for efficient mixing of raw materials according to claim 1, characterized in that, The mixing tank (2) is provided with an installation ring (23) at the upper end. The upper surface of the installation ring (23) is provided with an upper ring groove (231). The lower surface of the cover plate (24) is provided with a fixing ring (241) that engages with the upper ring groove (231).

7. The stirring and mixing device for efficient mixing of raw materials according to claim 1, characterized in that, The cover plate (24) is symmetrically provided with a feed pipe (21), and the mixing tank (2) is provided with a discharge pipe (22). Both the feed pipe (21) and the discharge pipe (22) are provided with valves.

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