Galaxy conditioner

Abstract

The utility model discloses a galaxy conditioner belongs to the technical field of powdery feed processing equipment. The galaxy conditioner includes: motor, speed reducer, screw rod subassembly, machine cylinder, cutter device, support seat, machine base, motor is connected with speed reducer transmission, and speed reducer is connected with screw rod subassembly transmission, is used for transmitting power to screw rod subassembly, screw rod subassembly sets up in the machine cylinder inside, cutter device is configured in the discharge end of machine cylinder. After powdery feed comes out from the senior conditioner, directly from the feeding port of the machine cylinder of this galaxy conditioner machine, and the external water source enters the machine cylinder inside from the water injection hole on the top of machine cylinder, and under the action of screw rod, is mixed with material evenly, when entering the curing machine cylinder, under the action of planetary screw rod of screw rod subassembly, material and water further mix and start curing, can effectively sterilize, reduce the risk of biological infection bacteria, after mixing, the powdery feed after curing, when discharging, is cut off by the cutter device of discharge end and is in spiral strip shape.

Description

Technical Field

[0001] This utility model belongs to the technical field of powdered feed processing equipment, specifically relating to a galaxy conditioner. Background Technology

[0002] Currently, the maturation of powdered feed mainly relies on traditional conditioners. These devices have the following technical drawbacks: First, they rely on steam heating, requiring the boiler to burn fuel to heat water and generate steam in order to achieve feed maturation. This not only increases the additional investment in boiler equipment, but the combustion process also emits waste gas and slag, causing environmental pollution and failing to meet the current industry requirements for green processing. Second, the sterilization effect is limited. Traditional equipment relies on steam temperature to control the degree of maturation. Uneven steam distribution can easily lead to incomplete maturation of local materials, and the sterilization temperature is difficult to maintain stably within the efficient range, posing a risk of residual bacteria and affecting feed safety.

[0003] To solve the above-mentioned technical problems, this utility model proposes a galaxy conditioner that requires no steam and has self-heating sterilization. Utility Model Content

[0004] This invention provides a galaxy conditioner, which aims to improve the efficiency and quality of powdered feed maturation, reduce environmental costs, and meet the automation needs of modern feed processing.

[0005] This utility model provides a galaxy conditioner, including: a drive mechanism, a screw assembly, a barrel, and a cutting device; the drive mechanism is connected to the screw assembly for transmitting power to the screw assembly; the screw assembly is disposed inside the barrel, and a support base is provided below the barrel for supporting the barrel and the screw assembly; the cutting device is disposed at the discharge end of the barrel for cutting the discharged material. The screw assembly includes a planetary central screw and planetary miniature screws meshing on the outer circumference of the planetary central screw, and the spline connection at the end of the planetary central screw is a drive mechanism; The machine barrel includes a feeding machine barrel and a curing machine barrel connected end to end. The top of the feeding machine barrel is provided with a feed inlet for feeding materials and a water injection hole for connecting to an external water source.

[0006] Preferably, the drive mechanism includes a motor and a reducer, the motor being connected to the reducer via a pulley and a belt, and the output end of the reducer being connected to a planetary central screw.

[0007] Preferably, the device also includes a base, and the drive mechanism, screw assembly, barrel, and cutting device are all fixedly mounted on the base.

[0008] Preferably, the motor is a three-phase variable frequency asynchronous motor, and the motor frequency can be set by a frequency converter.

[0009] Preferably, the reducer adopts a two-stage reduction structure design and is made of high-strength wear-resistant material.

[0010] Preferably, the pulley is a tapered sleeve pulley, the belt is an SPC V-belt, and the number of SPC V-belts is 5.

[0011] Preferably, the cutting device is equipped with a variable frequency motor, which is directly connected to the cutting device to drive the cutting device to perform cutting motion.

[0012] Preferably, the system also includes an electrical control cabinet, which integrates electrical components to adjust the rotation speed of the drive mechanism and screw assembly in real time according to the actual condition of the powdered feed, thereby achieving effective control over the degree of material maturation.

[0013] Preferably, the planetary screw comprises 5 long screws and 4 short screws.

[0014] The beneficial effects of this utility model are: (1) Environmentally friendly and pollution-free, reducing energy consumption costs: This utility model does not rely on steam heating. It drives the screw assembly to run at high speed through the drive mechanism. It generates heat by utilizing the friction between the material and the screw and barrel, as well as the shearing action of the planetary screw. The working temperature can be stably maintained above 90℃, which can meet the needs of powdered feed maturation and avoid environmental pollution caused by boiler combustion. At the same time, it saves the equipment investment and fuel consumption of the steam generation system.

[0015] (2) High uniformity of cooking and thorough sterilization: The screw assembly of this utility model adopts a planetary structure of "planetary central screw + planetary small screw" in conjunction with the barrel. The material and water are initially mixed evenly through the water injection hole. The planetary small screw revolves around the planetary central screw, forming multi-dimensional shearing and stirring of the material, ensuring that the material is heated evenly and avoiding local cooking dead corners. The stable working temperature of above 90℃ can effectively kill common harmful bacteria and significantly improve the biological safety of feed. Attached Figure Description

[0016] For ease of explanation, this utility model is described in detail below with reference to specific embodiments and accompanying drawings.

[0017] Figure 1 This is a three-dimensional view of the galaxy conditioner in this embodiment; Figure 2 This is a right view of the galaxy conditioner in this embodiment; Figure 3 This is a front view of the galaxy conditioner in this embodiment; Figure 4 This is a top view of the galaxy conditioner in this embodiment; Figure 5This is a schematic diagram of the screw assembly structure of the galaxy conditioner in this embodiment.

[0018] In the picture: 1-Motor; 2-Reducer; 3-Screw assembly; 301-Planetary central screw; 302-Planetary small screw; 303-Spline; 4-Barrel; 401-Feeding barrel; 402-Cooking barrel; 403-Inlet; 5-Cutter device; 6-Support base; 7-Base. Detailed Implementation

[0019] The following are specific embodiments of the present invention described in conjunction with the accompanying drawings, further illustrating the technical solution of the present invention. However, the present invention is not limited to these embodiments. Specific details such as particular configurations and components are provided in the following description merely to aid in a comprehensive understanding of the embodiments of the present invention. Therefore, those skilled in the art should understand that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present invention. Furthermore, for clarity and brevity, descriptions of known functions and structures have been omitted.

[0020] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.

[0021] like Figures 1-5 As shown, a galaxy conditioner provided in this embodiment includes: a base 7 and a motor 1, a reducer 2, a screw assembly 3, a barrel 4, a cutter device 5, and a support base 6 mounted on the base 7.

[0022] Motor 1 and reducer 2 are fixed to the base 7 by high-strength bolts. Motor 1 is connected to reducer 2 via pulley and belt. The output end of reducer 2 is connected to screw assembly 1 to transmit power to screw assembly 3. Specifically, motor 1 can be a three-phase variable frequency asynchronous motor, with the frequency of motor 1 set by a frequency converter. Reducer 2 adopts a two-stage reduction structure design and is made of high-strength wear-resistant material. The pulley is a tapered sleeve pulley, and the belt is an SPC V-belt with a total of 5 belts.

[0023] The screw assembly 3 is located inside the barrel 4, and a support base 6 is provided below the barrel 4 to support the barrel 4 and the screw assembly 3. The screw assembly 3 includes a planetary central screw 301 and nine planetary small screws 302 meshing on the outer circumference of the planetary central screw 301. The nine planetary screws are divided into five long screws and four short screws. The spline 303 at the end of the planetary central screw 301 is connected to the reducer 2 for transmission. The barrel 4 includes a feeding barrel 401 and a curing barrel 402 connected end to end. The top of the feeding barrel 401 is provided with a feed inlet 403 for feeding materials and a water injection hole for connecting to an external water source.

[0024] The cutting device 5 is located at the discharge end of the barrel 4 and is equipped with a variable frequency motor. The variable frequency motor is directly connected to the cutting device 5 to drive the cutting device 5 to perform cutting motion.

[0025] After exiting the upper conditioner, the powdered feed is directly fed into the galaxy conditioner inlet 403 in this embodiment. External water enters the barrel 4 through the water injection hole at the top of the barrel 4 and is uniformly mixed with the material under the action of the screw assembly 3. When it enters the maturation barrel 402, the material and water are further mixed and maturation begins under the action of the planetary central screw 301 and planetary small screw 302. This process can effectively sterilize and reduce the risk of bacterial infection. After mixing and maturation, the powdered feed is discharged in a spiral shape and is cut by the cutting device 5 at the discharge end of the maturation barrel 402. The cut material will enter the extruder for the next process. In addition, this embodiment is also equipped with an electrical control cabinet, which contains electrical components. The speed of the drive mechanism and the screw assembly 3 can be adjusted in real time according to the actual condition of the powdered feed, thereby achieving effective control of the maturation degree of the material.

[0026] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0027] In the description of this application, it should be understood that the terms "upper" and "lower" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

Claims

1. A galaxy conditioner, characterized in that, include: The drive mechanism, screw assembly (3), barrel (4), and cutter device (5) are connected to the screw assembly (3) for transmitting power to the screw assembly (3). The screw assembly (3) is located inside the barrel (4), and a support seat (6) is provided below the barrel (4) for supporting the barrel (4) and the screw assembly (3). The cutter device (5) is located at the discharge end of the barrel (4) for cutting the discharged material. The screw assembly (3) includes a planetary central screw (301) and a planetary small screw (302) meshing with the outer circumference of the planetary central screw (301). The spline (303) at the end of the planetary central screw (301) is connected to the drive mechanism. The barrel (4) includes a feeding barrel (401) and a curing barrel (402) connected end to end. The top of the feeding barrel (401) is provided with a feed inlet (403) for feeding materials and a water injection hole for connecting to an external water source.

2. A galaxy conditioner according to claim 1, characterized in that, The drive mechanism includes a motor (1) and a reducer (2). The motor (1) is connected to the reducer (2) via a pulley and a belt. The output end of the reducer (2) is connected to the planetary central screw.

3. A galaxy conditioner according to claim 1, characterized in that, It also includes a base (7), and the drive mechanism, screw assembly (3), barrel (4), and cutter device (5) are all fixedly installed on the top of the base.

4. A galaxy conditioner according to claim 2, characterized in that, The motor (1) is a three-phase variable frequency asynchronous motor, and the frequency of the motor (1) can be set by the frequency converter.

5. A galaxy conditioner according to claim 2, characterized in that, The reducer (2) adopts a two-stage reduction structure design and is made of high-strength wear-resistant material.

6. A galaxy conditioner according to claim 2, characterized in that, The pulley is a tapered sleeve pulley, and the belt is an SPC V-belt, with a quantity of 5 SPC V-belts.

7. A galaxy conditioner according to claim 1, characterized in that, The cutting device (5) is equipped with a variable frequency motor, which is directly connected to the cutting device (5) to drive the cutting device to perform cutting motion.

8. A galaxy conditioner according to claim 1, characterized in that, It also includes an electrical control cabinet, which integrates electrical components and adjusts the speed of the drive mechanism and screw assembly in real time according to the actual condition of the powdered feed, thereby achieving effective control over the degree of material maturation.

9. A galaxy conditioner according to claim 1, characterized in that, The planetary screw comprises 5 long screws and 4 short screws.

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