Inside-out capsule raw material mixing and stirring device
Patent Information
- Application Number
- CN202521999211.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-17
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了内而外胶囊原料混合搅拌装置,旨在改善现有技术中固体粉末物料结块影响成品质量的问题
[0021]1、本实用新型中,通过滤网二在搅拌室内的倾斜设置和旋转,能够有效地对物料进行搅拌,打散块状物料,减少后续搅拌中结块的可能性,提高了搅拌效率和物料均匀度,确保了产品质量。
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Figure CN224822340U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of capsule production and processing technology, and in particular to a mixing and stirring device for inner and outer capsule raw materials. Background Technology
[0002] Capsule raw material mixing and stirring equipment is a key piece of equipment in the pharmaceutical industry used to uniformly mix and stir various raw materials required for capsule production to meet the requirements of subsequent processes. Its core function is to break up the agglomeration between raw material particles through specific mechanical structures and motion methods, so that materials of different components are evenly distributed, ensuring the consistency of capsule product composition, drug efficacy stability and quality compliance. The design of this type of equipment must take into account mixing efficiency, material adaptability, ease of cleaning and compliance with the requirements of Good Manufacturing Practice (GMP) for pharmaceuticals. Depending on the characteristics of raw materials and the scale of production, various types have been developed.
[0003] In the production of capsules from the inside out, the raw material mixing and stirring device is one of the core pieces of equipment. Its function is to mix the capsule shell raw material and the contents raw material evenly according to the formula ratio to ensure the stability of the subsequent capsule forming and filling process and the product quality. However, the existing device directly mixes and stirs the materials. Solid powder materials are prone to clumping after being left for a long time. Direct mixing and stirring can easily cause uneven dispersion of materials, affecting the mixing effect and the quality of the finished capsule. Utility Model Content
[0004] To overcome the above deficiencies, this utility model provides an inner-outer capsule raw material mixing and stirring device, which aims to improve the problem of solid powder material agglomeration affecting the quality of finished products in the prior art.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: an inner-outer capsule raw material mixing and stirring device, comprising a hollow shell, a protective cover fixedly connected to the top of the hollow shell, a motor fixedly connected to the top of the inner wall of the protective cover, a rotating shaft one fixedly connected to the output end of the motor, a driving wheel fixedly connected to the top of the outer wall of the rotating shaft one, a driven wheel one meshing with the outer wall of the driving wheel, a rotating shaft two fixedly connected to the inner wall of the driven wheel one, a driven wheel two fixedly connected to the outer wall of the rotating shaft two, a driven wheel three meshing with the outer wall of the driven wheel two, a stirring chamber fixedly connected to the top of the driven wheel three, a filter screen two fixedly connected to the middle of the inner wall of the stirring chamber, a feed pipe one rotatably connected to the top of the inner wall of the stirring chamber, a feed valve one communicating with the inner wall of the feed pipe one, a feed pipe two rotatably connected to the inner wall of the driven wheel three, a feed valve two communicating with the inner wall of the feed pipe two, and an anti-blocking mechanism communicating with the bottom of the hollow shell, the anti-blocking mechanism being used to prevent the outlet from being blocked.
[0006] As a further description of the above technical solution:
[0007] The anti-clogging mechanism includes a discharge pipe, the middle of the inner wall of the discharge pipe is connected to the left side of the inner wall of the hollow shell, a discharge valve is connected to the left side of the inner wall of the discharge pipe, a funnel is connected to the right side of the inner wall of the discharge pipe, a filter screen is fixedly connected to the inner wall of the funnel, a circulation pipe is connected to the bottom of the inner wall of the hollow shell, a circulation valve is connected to the middle of the inner wall of the circulation pipe, a water pump is connected to the right side of the inner wall of the circulation pipe, and a second circulation pipe is connected to the output end of the water pump.
[0008] As a further description of the above technical solution:
[0009] Multiple brackets are fixedly connected to the bottom edge of the outer wall of the hollow shell, and a control box is fixedly connected to the middle of the outer wall of the hollow shell.
[0010] As a further description of the above technical solution:
[0011] The top left side of the inner wall of the hollow shell is connected to a feed pipe three, and the middle of the inner wall of the feed pipe three is connected to a feed valve three.
[0012] As a further description of the above technical solution:
[0013] The top of the inner wall of the feed pipe three is connected to the feed port two, and the top of the outer wall of the feed port two is slidably connected to the top of the top of the feed port two.
[0014] As a further description of the above technical solution:
[0015] The top of the inner wall of the feed pipe is connected to the feed inlet, and the outer wall of the feed inlet is slidably connected to the top cover.
[0016] As a further description of the above technical solution:
[0017] A sealing sleeve is fixedly connected to the middle of the outer wall of the rotating shaft, and multiple stirring blades are fixedly connected to the bottom of the outer wall of the rotating shaft.
[0018] As a further description of the above technical solution:
[0019] The bottom of the inner wall of the second feed pipe is connected to the top right side of the inner wall of the hollow shell, and the bottom end of the second rotating shaft is rotatably connected to the top right side of the outer wall of the hollow shell.
[0020] This utility model has the following beneficial effects:
[0021] 1. In this utility model, by tilting and rotating the filter screen in the mixing chamber, the material can be effectively stirred, the lumpy material can be broken up, the possibility of clumping in subsequent stirring can be reduced, the stirring efficiency and material uniformity can be improved, and the product quality can be ensured.
[0022] 2. In this utility model, by setting up a circulation valve and a water pump, the high-concentration sediment material that is prone to appear at the bottom can be transported back to the top of the mixing chamber wall for mixing, which effectively prevents large pieces of material from appearing at the bottom, avoids blockage of the discharge pipe, improves the stability and reliability of the equipment, and also reduces material waste. Attached Figure Description
[0023] Figure 1 This is a front perspective view of the inner-outer capsule raw material mixing and stirring device proposed in this utility model;
[0024] Figure 2 This is a partial structural diagram of the motor in the inner-outer capsule raw material mixing and stirring device proposed in this utility model;
[0025] Figure 3 This is a partial structural breakdown diagram of the discharge pipe of the inner-outer capsule raw material mixing and stirring device proposed in this utility model;
[0026] Figure 4 This is a partial structural breakdown diagram of the drive wheel of the inner-outer capsule raw material mixing and stirring device proposed in this utility model;
[0027] Figure 5 This is a partial structural breakdown of the stirring paddle of the inner-outer capsule raw material mixing and stirring device proposed in this utility model.
[0028] Legend:
[0029] 1. Hollow shell; 2. Anti-clogging mechanism; 201. Discharge pipe; 202. Discharge valve; 203. Circulation pipe one; 204. Water pump; 205. Circulation pipe two; 206. Circulation valve; 207. Funnel; 208. Filter screen one; 3. Protective cover; 4. Motor; 5. Rotating shaft one; 6. Drive wheel; 7. Driven wheel one; 8. Rotating shaft two;
[0030] 9. Driven wheel two; 10. Driven wheel three; 11. Mixing chamber; 12. Filter screen two; 13. Feed pipe one;
[0031] 14. Feed valve one; 15. Feed pipe two; 16. Feed valve two; 17. Feed inlet one; 18. Top cover one; 19. Sealing sleeve; 20. Feed pipe three; 21. Feed valve three; 22. Feed inlet two; 23. Top cover two; 24. Agitator; 25. Control box; 26. Support frame. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] Please see the appendix Figure 1 Appendix Figure 4 Appendix Figure 5 This utility model provides an embodiment of an inner-outer capsule raw material mixing and stirring device, comprising a hollow shell 1, a protective cover 3 fixedly connected to the top of the hollow shell 1, a motor 4 fixedly connected to the top of the inner wall of the protective cover 3, a rotating shaft 5 fixedly connected to the output end of the motor 4, a driving wheel 6 fixedly connected to the top of the outer wall of the rotating shaft 5, a driven wheel 7 meshing with the outer wall of the driving wheel 6, a rotating shaft 8 fixedly connected to the inner wall of the driven wheel 7, and a driven wheel 9 fixedly connected to the outer wall of the rotating shaft 8. A driven wheel 10 is meshed with the outer wall of the hollow shell 1. A stirring chamber 11 is fixedly connected to the top of the driven wheel 10. A filter screen 12 is fixedly connected to the middle of the inner wall of the stirring chamber 11. A feed pipe 13 is rotatably connected to the top of the inner wall of the stirring chamber 11. A feed valve 14 is connected to the inner wall of the feed pipe 13. A feed pipe 15 is rotatably connected to the inner wall of the driven wheel 10. A feed valve 16 is connected to the inner wall of the feed pipe 15. An anti-blocking mechanism 2 is connected to the bottom of the hollow shell 1. The anti-blocking mechanism 2 is used to prevent the outlet from being blocked.
[0034] Specifically, feed valve 14 and feed valve 26 can quantitatively feed solid powder materials, making it convenient to mix materials. Rotary shaft 28 provides support for driven wheel 17 and driven wheel 29 and drives driven wheel 29 to rotate. The mesh holes of filter screen 2 12 can filter solid powder materials, and due to its inclined setting, it can play the role of stirring and breaking up lumpy materials when rotating.
[0035] Please see the appendix Figure 1 and attached Figure 3 The anti-blocking mechanism 2 includes a discharge pipe 201. The middle of the inner wall of the discharge pipe 201 is connected to the left side of the inner wall of the hollow shell 1. A discharge valve 202 is connected to the left side of the inner wall of the discharge pipe 201. A funnel 207 is connected to the right side of the inner wall of the discharge pipe 201. A filter screen 208 is fixedly connected to the inner wall of the funnel 207. A circulation pipe 203 is connected to the bottom of the inner wall of the hollow shell 1. A circulation valve 206 is connected to the middle of the inner wall of the circulation pipe 203. A water pump 204 is connected to the right side of the inner wall of the circulation pipe 203. A second circulation pipe 205 is connected to the output end of the water pump 204.
[0036] Specifically, the inlet of circulation pipe 203 is located at the lowest point of the hollow shell 1 to ensure that the sediment can be completely sucked up. When circulation valve 206 is open, water pump 204 will start to pump the material at the bottom through circulation pipe 203 to the top of the hollow shell 1, thereby realizing the re-stirring and mixing of the material. In addition, the discharge valve 202 is set to facilitate the control of the material discharge process and ensure smooth and accurate discharge.
[0037] Please see the appendix Figure 1 and attached Figure 2 Multiple brackets 26 are fixedly connected to the bottom edge of the outer wall of the hollow shell 1. A control box 25 is fixedly connected to the middle of the outer wall of the hollow shell 1. A feed pipe 3 20 is connected to the top left of the inner wall of the hollow shell 1. A feed valve 3 21 is connected to the middle of the inner wall of the feed pipe 3 20. A feed port 22 is connected to the top of the inner wall of the feed pipe 3 20. A top cover 23 is slidably connected to the top of the outer wall of the feed port 22. A feed port 17 is connected to the top of the inner wall of the feed pipe 13. A top cover 18 is slidably connected to the outer wall of the feed port 17.
[0038] Specifically, feed inlet 17 and feed inlet 22 are used for adding different raw materials, top cover 18 and top cover 23 can be used for dust prevention, control box 25 facilitates operator monitoring and adjustment of the mixing process, and bracket 26 is used to support the equipment, ensuring the stability and support of the entire equipment.
[0039] Please see the appendix Figure 2 and attached Figure 5 A sealing sleeve 19 is fixedly connected to the middle of the outer wall of the rotating shaft 1 5. Multiple stirring paddles 24 are fixedly connected to the bottom of the outer wall of the rotating shaft 1 5. The bottom of the inner wall of the feed pipe 2 15 is connected to the top right side of the inner wall of the hollow shell 1. The bottom end of the rotating shaft 2 8 is rotatably connected to the top right side of the outer wall of the hollow shell 1.
[0040] Specifically, the sealing sleeve 19 ensures the seal between the rotating shaft 5 and the hollow shell 1 when rotating, preventing raw material leakage during the stirring process. The stirring paddle 24 is evenly distributed at the bottom of the rotating shaft 5, and as the rotating shaft 5 rotates, it efficiently stirs and mixes the raw materials in the hollow shell 1.
[0041] Working principle: After the operator completes the material proportioning, the motor 4 is turned on first. Liquid material is added from feed inlet 22, and solid powder material is added from feed inlet 17. Feed valves 3 21, 14, and 2 16 are opened according to the material addition process. After the motor 4 is turned on, the drive wheel 6 will rotate. Through transmission, the driven wheel 3 10 and the mixing chamber 11 will rotate. When feed valve 1 14 is opened, the solid powder material enters the mixing chamber 11. Non-lumpy material is filtered out by filter screen 2 12 in the mixing chamber 11 and enters the hollow shell 1 for mixing. Since filter screen 2 12 is set at an angle in the mixing chamber 11, it can stir the material when it rotates, breaking up the lumpy material, so that it is not easy for lumps to form in the subsequent mixing in the hollow shell 1.
[0042] When the material is stirred in the hollow shell 1, high concentration sedimentation is likely to occur at the bottom. At this time, the discharge valve 202 is closed, and the material that does not meet the requirements is blocked by the filter screen 208. After opening the circulation valve 206, the water pump 204 is turned on to transport the bottom material through the pipeline to the top of the inner wall of the hollow shell 1 for stirring again, so as to prevent large pieces of material from appearing at the bottom and to prevent the discharge pipe 201 from being blocked.
[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An inner-outer capsule raw material mixing and stirring device, comprising a hollow shell (1), characterized in that: A protective cover (3) is fixedly connected to the top of the hollow shell (1). A motor (4) is fixedly connected to the top of the inner wall of the protective cover (3). A rotating shaft (5) is fixedly connected to the output end of the motor (4). A driving wheel (6) is fixedly connected to the top of the outer wall of the rotating shaft (5). A driven wheel (7) is meshed with the outer wall of the driving wheel (6). A rotating shaft (8) is fixedly connected to the inner wall of the driven wheel (7). A driven wheel (9) is fixedly connected to the outer wall of the driven wheel (9). A driven wheel (10) is meshed with the outer wall of the driven wheel (9). A stirring chamber (11) is fixedly connected to the top of the driving wheel three (10). A filter screen two (12) is fixedly connected to the middle of the inner wall of the stirring chamber (11). A feed pipe one (13) is rotatably connected to the top of the inner wall of the stirring chamber (11). A feed valve one (14) is connected to the inner wall of the feed pipe one (13). A feed pipe two (15) is rotatably connected to the inner wall of the driven wheel three (10). A feed valve two (16) is connected to the inner wall of the feed pipe two (15). An anti-blocking mechanism (2) is connected to the bottom of the hollow shell (1). The anti-blocking mechanism (2) is used to prevent the outlet from being blocked.
2. The inner-outer capsule raw material mixing and stirring device according to claim 1, characterized in that: The anti-blocking mechanism (2) includes a discharge pipe (201), the middle of the inner wall of the discharge pipe (201) is connected to the left side of the inner wall of the hollow shell (1), the left side of the inner wall of the discharge pipe (201) is connected to a discharge valve (202), the right side of the inner wall of the discharge pipe (201) is connected to a funnel (207), the inner wall of the funnel (207) is fixedly connected to a filter screen (208), the bottom of the inner wall of the hollow shell (1) is connected to a circulation pipe (203), the middle of the inner wall of the circulation pipe (203) is connected to a circulation valve (206), the right side of the inner wall of the circulation pipe (203) is connected to a water pump (204), and the output end of the water pump (204) is connected to a circulation pipe (205).
3. The inner-outer capsule raw material mixing and stirring device according to claim 1, characterized in that: Multiple brackets (26) are fixedly connected to the bottom edge of the outer wall of the hollow shell (1), and a control box (25) is fixedly connected to the middle of the outer wall of the hollow shell (1).
4. The inner-outer capsule raw material mixing and stirring device according to claim 1, characterized in that: The top left side of the inner wall of the hollow shell (1) is connected to the feed pipe three (20), and the middle part of the inner wall of the feed pipe three (20) is connected to the feed valve three (21).
5. The inner-outer capsule raw material mixing and stirring device according to claim 4, characterized in that: The top of the inner wall of the feed pipe three (20) is connected to the feed port two (22), and the top of the outer wall of the feed port two (22) is slidably connected to the top of the cover two (23).
6. The inner-outer capsule raw material mixing and stirring device according to claim 1, characterized in that: The top of the inner wall of the feed pipe (13) is connected to the feed port (17), and the outer wall of the feed port (17) is slidably connected to the top cover (18).
7. The inner-outer capsule raw material mixing and stirring device according to claim 1, characterized in that: A sealing sleeve (19) is fixedly connected to the middle of the outer wall of the rotating shaft (5), and a plurality of stirring paddles (24) are fixedly connected to the bottom of the outer wall of the rotating shaft (5).
8. The inner-outer capsule raw material mixing and stirring device according to claim 1, characterized in that: The bottom of the inner wall of the feed pipe 2 (15) is connected to the top right side of the inner wall of the hollow shell (1), and the bottom end of the rotating shaft 2 (8) is rotatably connected to the top right side of the outer wall of the hollow shell (1).