Ginsenoside extract mixing homogenizer with liquor
Patent Information
- Application Number
- CN202522426353.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-17
AI Technical Summary
均质机利用高压泵将物料加压后,使其高速通过狭窄的均质阀(或类似剪切元件),在瞬间产生强烈的剪切、撞击、空化效应物料在阀口处被剧烈剪切撕裂,颗粒间相互高速碰撞,同时压力骤降引发空化气泡破裂,从而将粗大颗粒或液滴细化至微小尺寸,并让物料各成分均匀混合,人参皂苷提取物与白酒通过均质机进行混合操作时,由于人参皂苷提取物从白酒输送到均质机内的过程中进行添加的,两者密度、黏度存在差异,人参皂苷提取物易在白酒中形成局部团聚或分层,均质机初始处理时,需先打破这种不均状态,额外消耗能量与时间,使得产品中易出现人参皂苷分布不均的情况
在本实用新型中,借助预混管内双向锥形网状预混架及斜设的第一导流桨叶,能让两种原料先充分预混,避免团聚分层,而后,再经定子第一齿块、转子第二齿块的剪切撞击,结合第二导流桨叶导流,实现高效均质。
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Figure CN224822348U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of homogenization equipment technology, and in particular to a homogenizer for mixing ginsenoside extract with baijiu (Chinese liquor). Background Technology
[0002] A homogenizer is a device that uses physical action to break up particles, droplets, or bubbles in liquid or semi-fluid materials, thereby achieving uniform dispersion of material components. A homogenizer uses a high-pressure pump to pressurize the material and force it through a narrow homogenizing valve (or similar shearing element) at high speed. This generates intense shearing, impact, and cavitation effects, causing the material to be violently sheared and torn at the valve opening. Particles collide with each other at high speed, and the sudden pressure drop causes cavitation bubbles to burst, thus refining large particles or droplets into tiny sizes and ensuring uniform mixing of the material components. When ginsenoside extract and baijiu (Chinese liquor) are mixed in a homogenizer, the ginsenoside extract is added during the process of transporting the baijiu to the homogenizer. Since there are differences in density and viscosity between the two, the ginsenoside extract is prone to forming local agglomerates or stratification in the baijiu. During the initial processing of the homogenizer, this uneven state must be broken up first, which consumes additional energy and time, making it easy for the ginsenosides to be unevenly distributed in the product. Utility Model Content
[0003] The purpose of this invention is to provide a homogenizer for mixing ginsenoside extract with baijiu (Chinese liquor), which can effectively solve the problems in the background art.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A homogenizer for mixing ginsenoside extract with baijiu (Chinese liquor) includes a base, a main control box fixedly connected to the front of the base, a transmission box fixedly connected to the base, a motor fixedly connected to the base near the transmission box, the motor being electrically connected to the main control box via a cable, a rotating shaft rotatably connected inside the transmission box, and the output end of the motor being fixedly connected to one end of the rotating shaft, the other end of the rotating shaft extending through the transmission box to the side of the transmission box opposite to the motor and fixedly connected to multiple rotors, multiple mounting sleeves fixedly connected to the side of the transmission box opposite to the motor, a stator fixedly connected between adjacent mounting sleeves, a premixing tube fixedly connected to one side of one of the mounting sleeves, an inner insertion tube fixedly connected inside the premixing tube, a premixing frame fixedly connected inside the inner insertion tube, a first feed pipe fixedly connected to the side of the premixing tube opposite to the mounting sleeve, a second feed pipe fixedly connected to the first feed pipe, and the first and second feed pipes respectively connected to an external delivery pump via pipes.
[0005] As a further preferred embodiment of this utility model, a plurality of first tooth blocks are fixedly connected to one side of the stator, and a plurality of second guide blades are fixedly connected to the center point of one side of the stator. The second guide blades can guide the raw material to the space between the stator and the second tooth blocks when the stator rotates with the rotating shaft, thereby achieving the homogenization process of the raw material.
[0006] As a further preferred embodiment of this utility model, a positioning groove is provided on one side of the mounting sleeve to provide installation conditions for the rotor.
[0007] As a further preferred embodiment of this utility model, a plurality of second tooth blocks are fixedly connected to one side of the rotor, the outer contour of the rotor is inserted into and fixed in the positioning groove, and the second tooth blocks are inserted between the plurality of first tooth blocks. The modular mounting sleeve, stator and rotor can be replaced with coarse and fine tooth blocks according to the type of raw materials and homogenization requirements.
[0008] As a further preferred embodiment of this utility model, the premixing rack is a bidirectional conical mesh structure, which can realize the premixing of raw materials before homogenization. That is, through the guiding effect of the bidirectional cone, the raw materials enter the mesh area from different directions. The pores of the mesh structure divide the raw materials into small streams, which promotes the full interweaving, collision and fusion of different raw material streams, thereby completing the premixing.
[0009] As a further preferred embodiment of this utility model, a central shaft is fixedly connected to the center position of the premixing rack, and a plurality of first guide blades are fixedly connected between the central shaft and the premixing rack. The first guide blades are set at an angle of 45 degrees, so that the raw materials entering the inner tube are impacted into the premixing rack by the plurality of first guide blades, thereby realizing the premixing of the raw materials, reducing the mixing resistance of the raw materials in the subsequent homogenization process, and reducing the energy consumption of the homogenization equipment.
[0010] Compared with the prior art, the present invention has the following beneficial effects: In this invention, by means of a bidirectional conical mesh premixing frame and an inclined first guide blade inside the premixing tube, the two raw materials can be fully premixed to avoid agglomeration and stratification. Then, through the shearing and impact of the first stator tooth block and the second rotor tooth block, combined with the guidance of the second guide blade, efficient homogenization is achieved. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a cross-sectional view of the main structure of this utility model; Figure 3 for Figure 2 Enlarged view of point A in the middle; Figure 4 for Figure 2 Enlarged view of point B in the middle; Figure 5 This is a schematic diagram of the rotor structure of this utility model; Figure 6 This is a schematic diagram of the disassembled structure of the mounting sleeve and stator of this utility model.
[0012] In the diagram: 1. Base; 2. Main control box; 3. Transmission box; 4. Motor; 5. Mounting sleeve; 6. Shaft; 7. Stator; 8. Rotor; 9. Premixing pipe; 10. Inner tube; 11. Premixing frame; 12. First feed pipe; 13. Second feed pipe; 14. Central shaft; 15. First guide vane; 16. Positioning groove; 17. First toothed block; 18. Second guide vane; 19. Second toothed block; 20. Discharge pipe. Detailed Implementation
[0013] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0014] like Figures 1-6 As shown, this utility model provides a homogenizer for mixing ginsenoside extract and baijiu (Chinese liquor). It includes a base 1, a main control box 2 fixedly connected to the front of the base 1, a transmission box 3 fixedly connected to the base 1, and a motor 4 fixedly connected to the base 1 near the transmission box 3. The motor 4 is electrically connected to the main control box 2 via a cable. A rotating shaft 6 is rotatably connected inside the transmission box 3, and the output end of the motor 4 is fixedly connected to one end of the rotating shaft 6. The other end of the rotating shaft 6 extends through the transmission box 3 to the side of the transmission box 3 opposite to the motor 4 and is fixedly connected to multiple rotors 8. Multiple mounting sleeves 5 are fixedly connected to the side of the transmission box 3 opposite to the motor 4. A stator 7 is fixedly connected between two adjacent mounting sleeves 5. A premixing pipe 9 is fixedly connected to one side of one of the mounting sleeves 5. An inner insertion pipe 10 is fixedly connected inside the premixing pipe 9. A premixing frame 11 is fixedly connected inside the inner insertion pipe 10. A first feed pipe 12 is fixedly connected to the side of the premixing pipe 9 opposite to the mounting sleeve 5. A second feed pipe 13 is fixedly connected to the first feed pipe 12. The first feed pipe 12 and the second feed pipe 13 are respectively connected to an external conveying pump through pipes.
[0015] like Figures 2-3 , Figures 5-6As shown, multiple first tooth blocks 17 are fixedly connected to one side of the stator 7, and multiple second guide vanes 18 are fixedly connected to the center point of one side of the stator 7. The second guide vanes 18 can guide the raw material to the space between the stator 7 and the second tooth blocks 19 when the stator 7 rotates with the rotating shaft 6, thereby achieving the homogenization process of the raw material. A positioning groove 16 is provided on one side of the mounting sleeve 5 to provide installation conditions for the rotor 8. Multiple second tooth blocks 19 are fixedly connected to one side of the rotor 8, and the outer contour of the rotor 8 is inserted into and fixed in the positioning groove. Within 16, the second tooth block 19 is interspersed among multiple first tooth blocks 17. The modular mounting sleeve 5, stator 7, and rotor 8 can be replaced with coarse or fine tooth blocks according to the type of raw material and homogenization requirements. The premixing frame 11 is a bidirectional conical mesh structure, which can realize the premixing of raw materials before homogenization. That is, through the guiding effect of the bidirectional cone, the raw materials enter the mesh area from different directions. The pores of the mesh structure divide the raw materials into small streams, which promotes the full interweaving, collision and fusion of different raw material streams, thereby completing the premixing.
[0016] like Figure 2 , Figure 4 As shown, a central shaft 14 is fixedly connected to the center of the premixing rack 11. Multiple first guide blades 15 are fixedly connected between the central shaft 14 and the premixing rack 11. The first guide blades 15 are set at a 45-degree angle, so that the raw materials entering the inner tube 10 are impacted into the premixing rack 11 by the multiple first guide blades 15, thereby realizing the premixing of the raw materials, reducing the mixing resistance of the raw materials in the subsequent homogenization process, and reducing the energy consumption of the homogenization equipment.
[0017] It should be noted that this utility model is a homogenizer for mixing ginsenoside extract and liquor. When the equipment is running, the ginsenoside extract and liquor are first transported to the first feed pipe 12 and the second feed pipe 13 by an external pump. The two raw materials enter the inner tube 10 inside the premixing tube 9 through the feed pipe. When the raw materials flow into the inner tube 10, they are guided by the first guide blade 15 and guided to the bidirectional conical mesh area of the premixing frame 11. The bidirectional conical structure allows the two raw materials to enter the mesh space from different directions, which promotes the full interweaving, collision and fusion of different raw material streams, and completes the premixing before homogenization. This effectively avoids the agglomeration or stratification of ginsenoside extract due to the difference in density and viscosity between it and liquor. The premixed raw materials then enter the area where the mounting sleeve 5 is located. At this time, the motor 4 is started by the main control box 2. The output end of the motor 4 drives the rotating shaft 6 in the transmission box 3 to rotate. The rotating shaft 6 then drives the rotor 8 extending to the outside of the transmission box 3 to rotate synchronously. The rotating rotor 8 drives the second tooth block 19 to move multiple first tooth blocks 17 on one side of the stator 7, forming strong shearing and impact on the passing premixed raw materials. At the same time, multiple second guide blades 18 at the center point on one side of the stator 7 will continuously guide the raw materials to the space between the first tooth block 17 and the second tooth block 19, ensuring that the raw materials are fully homogenized. Finally, the ginsenoside extract and the liquor are evenly mixed and discharged through the discharge pipe 20 on one of the mounting sleeves 5.
[0018] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A homogenizer for mixing ginsenoside extract with baijiu (Chinese liquor), characterized in that: Includes a base (1), a main control box (2) fixedly connected to the front of the base (1), a transmission box (3) fixedly connected to the base (1), a motor (4) fixedly connected to the base (1) near the transmission box (3), the motor (4) being electrically connected to the main control box (2) via a cable, a rotating shaft (6) being rotatably connected inside the transmission box (3), and the output end of the motor (4) being fixedly connected to one end of the rotating shaft (6), the other end of the rotating shaft (6) passing through the transmission box (3) and extending to the side of the transmission box (3) opposite to the motor (4) and fixedly connected to multiple rotors (8), the transmission box (3) being opposite to the motor (4) 4) has multiple mounting sleeves (5) fixedly connected to one side, and a stator (7) fixedly connected between two adjacent mounting sleeves (5). A premixing tube (9) is fixedly connected to one side of one of the mounting sleeves (5). An inner tube (10) is fixedly connected inside the premixing tube (9). A premixing frame (11) is fixedly connected inside the inner tube (10). A first feed pipe (12) is fixedly connected to the side of the premixing tube (9) opposite to the mounting sleeve (5). A second feed pipe (13) is fixedly connected to the first feed pipe (12). The first feed pipe (12) and the second feed pipe (13) are respectively connected to an external conveying pump through pipes.
2. The homogenizer for mixing ginsenoside extract and liquor according to claim 1, characterized in that: Multiple first tooth blocks (17) are fixedly connected to one side of the stator (7), and multiple second guide vanes (18) are fixedly connected to the center point of one side of the stator (7).
3. The homogenizer for mixing ginsenoside extract and baijiu (Chinese liquor) according to claim 1, characterized in that: The mounting sleeve (5) has a positioning groove (16) on one side.
4. The homogenizer for mixing ginsenoside extract and baijiu (Chinese liquor) according to claim 3, characterized in that: One side of the rotor (8) is fixedly connected to a plurality of second tooth blocks (19), the outer contour of the rotor (8) is inserted into and fixed in the positioning groove (16), and the second tooth blocks (19) are inserted between a plurality of first tooth blocks (17).
5. The homogenizer for mixing ginsenoside extract and baijiu (Chinese liquor) according to claim 1, characterized in that: The premixed frame (11) is a bidirectional conical mesh structure.
6. The homogenizer for mixing ginsenoside extract and baijiu (Chinese liquor) according to claim 1, characterized in that: A central shaft (14) is fixedly connected to the center of the premixing frame (11), and a plurality of first guide blades (15) are fixedly connected between the central shaft (14) and the premixing frame (11). The first guide blades (15) are set at an angle of 45 degrees.