High-efficiency double-tube epoxy color sand static mixing pipe
Patent Information
- Application Number
- CN202522435900.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-17
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了一种高效双管环氧彩砂静态混合管,旨在解决现有技术中混合均匀度低的问题
1、本实用新型中,工作时,混合管道内固定的多个支撑轴,为混合结构提供稳固支撑,每个支撑轴外的第一密封壳、第二密封壳,在物料挤压下绕轴转动,搭配涡卷弹簧产生弹性摆动,自动适配不同粘度彩砂,每个密封壳外固定多个剪切叶片,随壳同步转动时,叶片内壁的流通槽实现物料分流防堵塞,剪切叶片转动带动驱动槽位移,挤压槽内的混合片形成尖角,对物料多轮剪切,相邻混合片通过驱动关节联动实现多角度摆动,进一步搅料,依靠物料自身压力驱动,提升混合均匀度,既保证剪切强度,又适配多样工况,实现高效均匀混合。
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Figure CN224822349U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building material mixing technology, and in particular to a high-efficiency dual-pipe epoxy colored sand static mixing pipe. Background Technology
[0002] The high-efficiency dual-pipe epoxy colored sand static mixing pipe plays a crucial role in the epoxy colored sand construction process. It is used for the graded mixing of two-component raw materials to achieve uniform fusion of epoxy resin and curing agent, so as to form a strong bond and consistent color grouting material. The high-efficiency dual-pipe epoxy colored sand static mixing pipe is often used in projects such as tile grouting and building material repair.
[0003] When a graded mixing operation of two-component raw materials is required to achieve uniform fusion of epoxy resin and curing agent, a high-efficiency dual-tube epoxy colored sand static mixing pipe is needed. Existing epoxy colored sand static mixing pipes are mostly single spiral channel structures, which can easily lead to uneven flow of the two-component raw materials, insufficient shear contact, and high material residue on the inner wall of the pipe. This will increase material loss and thus lead to a significant increase in production costs. At the same time, it will directly cause incomplete fusion of the two components, ultimately resulting in reduced mixing uniformity. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a high-efficiency dual-tube epoxy colored sand static mixing tube, which aims to solve the problem of low mixing uniformity in the prior art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-efficiency dual-pipe epoxy colored sand static mixing pipe, comprising a mixing pipe, wherein multiple support shafts are fixedly connected inside the mixing pipe, a first sealing shell is rotatably connected to the outer surface of the multiple support shafts, a second sealing shell is rotatably connected to the outer surface of the support shafts, multiple spiral springs are fixedly connected to the outer surface of the support shafts, multiple shearing blades are fixedly connected to the outer surfaces of both the first and second sealing shells, flow grooves are formed on the inner walls of the multiple shearing blades, drive grooves are formed on the inner walls of the multiple shearing blades, mixing plates are slidably connected to the inner walls of the multiple drive grooves, drive joints are rotatably connected between adjacent mixing plates, a connecting pipe is fixedly connected to the outer wall of the mixing pipe, and a premixing structure is threadedly connected to the inner wall of the connecting pipe, the premixing structure being used to initially mix the two materials.
[0006] As a further description of the above technical solution: The premixing structure includes an external thread, the inner wall of which is threadedly connected to the inner wall of a connecting pipe. A connecting shell is fixedly connected to the inner wall of the external thread. A premixing cavity is formed on the inner wall of the connecting shell. Multiple conveying pipes are connected to the inner wall of the premixing cavity. A rotating rod is rotatably connected to the inner wall of each conveying pipe. A spiral blade is fixedly connected to the outer surface of the rotating rod. Guide plates are fixedly connected to the inner walls of each of the multiple conveying pipes.
[0007] As a further description of the above technical solution: The outer wall of the mixing pipe is fixedly connected to a fixing block, and the outer walls of the plurality of spiral springs are respectively fixedly connected to the inner walls of the first sealing shell and the second sealing shell.
[0008] As a further description of the above technical solution: The inner wall of the mixing pipe is connected to an injection port, and a sleeve is slidably connected to the outer wall of the injection port.
[0009] As a further description of the above technical solution: The outer surfaces of the multiple conveying pipes are threaded with tightening components, and the inner walls of the tightening components are rotatably connected to a feeding pipe.
[0010] As a further description of the above technical solution: The inner wall of the feeding pipe is connected to an epoxy colored sand pipe, and the outer wall of the epoxy colored sand pipe is slidably connected to a shell.
[0011] As a further description of the above technical solution: A handle is fixedly connected to the bottom of the outer shell, and the inner wall of the outer shell is slidably connected to the outer surface of the feed tube.
[0012] As a further description of the above technical solution: Multiple push rods are slidably connected to the inner wall of the housing, and limit blocks are fixedly connected to the outer surfaces of the multiple push rods.
[0013] This utility model has the following beneficial effects: 1. In this utility model, during operation, multiple support shafts fixed inside the mixing pipe provide stable support for the mixing structure. The first and second sealing shells outside each support shaft rotate around the shaft under the pressure of the material, and generate elastic oscillation with the spiral spring, automatically adapting to colored sand of different viscosities. Multiple shearing blades are fixed outside each sealing shell. When rotating synchronously with the shell, the flow grooves on the inner wall of the blades realize material diversion and prevent blockage. The rotation of the shearing blades drives the displacement of the drive groove, and the mixing blades in the extrusion groove form sharp corners, shearing the material in multiple rounds. Adjacent mixing blades achieve multi-angle oscillation through the linkage of the drive joint, further agitating the material. Driven by the pressure of the material itself, the mixing uniformity is improved, ensuring shearing strength and adapting to various working conditions, achieving efficient and uniform mixing.
[0014] 2. In this utility model, during use, the external thread and the inner wall thread of the connecting pipe are tightly screwed together to achieve stable installation and prevent material leakage. The connecting shell forms a closed space, and the internal premixing chamber creates conditions for preliminary mixing. The conveying pipe connected to the inner wall of the premixing chamber provides the installation foundation for the rotating rod and fixed spiral blades inside. The spiral blades can disperse the single-component materials and avoid particle agglomeration. At the same time, the inclined guide plate fixed to the inner wall of each conveying pipe accurately guides the two components of materials to be injected into the premixing chamber at a specific angle, forming a high-speed collision and full fusion, improving the premixing uniformity, reducing the fine shearing pressure of the subsequent mixing pipeline, and improving the overall mixing efficiency. Attached Figure Description
[0015] Figure 1 This is a front perspective view of a high-efficiency dual-tube epoxy colored sand static mixing tube proposed in this utility model; Figure 2 This is a partial structural diagram of a high-efficiency dual-tube epoxy colored sand static mixing tube proposed in this utility model; Figure 3 This is a cross-sectional view of a high-efficiency dual-pipe epoxy colored sand static mixing pipe proposed in this utility model. Figure 4 This is a partial structural breakdown diagram of a high-efficiency dual-tube epoxy colored sand static mixing tube proposed in this utility model; Figure 5 This is a cross-sectional view of the conveying pipe of a high-efficiency dual-pipe epoxy colored sand static mixing pipe proposed in this utility model.
[0016] Legend: 1. Mixing pipe; 2. Premixing structure; 201. External thread; 202. Connecting shell; 203. Premixing chamber; 204. Conveying pipe; 205. Rotating rod; 206. Spiral blade; 207. Guide plate; 3. Support shaft; 4. First sealing shell; 5. Second sealing shell; 6. Spiral spring; 7. Shear blade; 8. Flow groove; 9. Drive groove; 10. Mixing plate; 11. Drive joint; 12. Connecting pipe; 13. Fixing block; 14. Injection port; 15. Nozzle; 16. Tightening component; 17. Feeding pipe; 18. Epoxy colored sand pipe; 19. Outer shell; 20. Handle; 21. Push rod; 22. Limiting block. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see the appendix Figure 2 Appendix Figure 3 and attached Figure 4 An embodiment of this utility model provides: a high-efficiency dual-tube epoxy colored sand static mixing pipe, including a mixing pipe 1, a plurality of support shafts 3 fixedly connected inside the mixing pipe 1, a first sealing shell 4 rotatably connected to the outer surface of the plurality of support shafts 3, a second sealing shell 5 rotatably connected to the outer surface of the support shafts 3, a spiral spring 6 fixedly connected to the outer surface of the support shafts 3, a plurality of shearing blades 7 fixedly connected to the outer surface of both the first sealing shell 4 and the second sealing shell 5, a flow groove 8 opened on the inner wall of each of the plurality of shearing blades 7, a drive groove 9 opened on the inner wall of each of the plurality of shearing blades 7, a mixing plate 10 slidably connected to the inner wall of each of the plurality of drive grooves 9, a drive joint 11 rotatably connected between adjacent mixing plates 10, a connecting pipe 12 fixedly connected to the outer wall of the mixing pipe 1, and a premixing structure 2 threadedly connected to the inner wall of the connecting pipe 12, the premixing structure 2 being used to initially mix the two materials; Specifically, multiple support shafts 3 fixed inside the mixing pipe 1 provide stable support for the mixing structure. The outer surface of each support shaft 3 is rotatably connected to the first sealing shell 4 and the second sealing shell 5, respectively. The spiral spring 6 can automatically adapt to the flow characteristics of colored sand with different viscosities through elastic swing. Multiple shearing blades 7 are fixed on the outer surface of each sealing shell. Multiple flow grooves 8 are opened on the inner wall of the shearing blades 7 to allow some material to flow through. At the same time, multiple mixing plates 10 slidably connected in the drive groove 9 on the inner wall continuously squeeze the mixing plates 10 when the shearing blades 7 are squeezed by the material and rotate. This causes the drive groove 9 to displace and squeeze the mixing plates 10, forming sharp angles between the left and right mixing plates 10, and performing multiple rounds of shearing and dividing of the material. Adjacent mixing plates 10 are linked through the drive joint 11. Through the joint transmission, the mixing plates 10 swing at multiple angles, further agitating the material. The connecting pipe 12 on the outer wall of the mixing pipe 1 is fixed to the premixing structure 2 through threads. The two components of material first complete the initial fusion through this structure before entering the mixing pipe 1, and finally achieve uniform mixing.
[0019] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 5 The premixing structure 2 includes an external thread 201, the inner wall of the external thread 201 is threadedly connected to the inner wall of the connecting pipe 12, the inner wall of the external thread 201 is fixedly connected to a connecting shell 202, the inner wall of the connecting shell 202 is provided with a premixing cavity 203, the inner wall of the premixing cavity 203 is connected to multiple conveying pipes 204, the inner wall of the conveying pipe 204 is rotatably connected to a rotating rod 205, the outer surface of the rotating rod 205 is fixedly connected to a spiral blade 206, and the inner walls of the multiple conveying pipes 204 are all fixedly connected to a guide plate 207; Specifically, the external thread 201 is tightly connected to the inner wall thread of the connecting pipe 12 to ensure a stable installation and a leak-proof seal. The connecting shell 202 fixed to its inner wall forms a closed load-bearing structure. The premixing chamber 203 opened inside provides a space for preliminary mixing. The inner wall of the premixing chamber 203 is connected to multiple conveying pipes 204, which correspond to the conveying channels of the two components of materials respectively. The rotating rod 205 on the inner wall of each conveying pipe 204 has a spiral blade 206 fixed on its outer surface. When the material flows, it pre-disperses the single component material. At the same time, the inclined guide plate 207 fixed to the inner wall of each conveying pipe 204 guides the material into the premixing chamber 203, so that the two components of materials form an opposing collision in the chamber, completing the preliminary fusion and laying the foundation for subsequent fine mixing.
[0020] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 A fixing block 13 is fixedly connected to the outer wall of the mixing pipe 1. The outer walls of multiple spiral springs 6 are fixedly connected to the inner walls of the first sealing shell 4 and the second sealing shell 5 respectively. The outer surfaces of multiple conveying pipes 204 are threadedly connected to tightening parts 16. The inner wall of the tightening parts 16 is rotatably connected to a feeding pipe 17. The inner wall of the mixing pipe 1 is connected to an injection port 14. The outer wall of the injection port 14 is slidably connected to a sleeve 15. Specifically, the fixing block 13 fixed to the outer wall of the mixing pipe 1 enhances the overall installation stability of the pipe. The outer walls of multiple spiral springs 6 are respectively fixed to the inner walls of the first sealing shell 4 and the second sealing shell 5, providing elastic restoring force for the rotation of the sealing shell and ensuring the cyclic operation of the mixing structure. The outer surfaces of multiple conveying pipes 204 are threaded with tightening parts 16, which fix the feed pipe 17 by tightening and at the same time seal the connection to prevent leakage. The feed pipe 17 can rotate around the inner wall of the tightening part 16 for convenient and quick connection and fixation. The injection port 14 connected to the inner wall of the mixing pipe 1 provides a discharge channel for the mixed material. The sleeve 15 slidably connected to its outer wall can be adjusted back and forth to accurately control the discharge range and adapt to the filling needs of different widths.
[0021] Please see the appendix Figure 1 and attached Figure 2 The inner wall of the feed pipe 17 is connected to the epoxy colored sand pipe 18, the outer wall of the epoxy colored sand pipe 18 is slidably connected to the outer shell 19, the inner wall of the outer shell 19 is slidably connected to multiple push rods 21, the outer surface of the multiple push rods 21 is fixedly connected to the limit block 22, the bottom of the outer shell 19 is fixedly connected to the handle 20, and the inner wall of the outer shell 19 is slidably connected to the outer surface of the feed pipe 17. Specifically, the inner wall of the feeding pipe 17 is connected to the double-pipe epoxy colored sand pipe 18, which accurately conveys the two components of epoxy colored sand to ensure smooth raw material supply. Multiple push rods 21 are slidably connected to the inner wall of the outer shell 19. The limiting block 22 on the outer surface of the push rod 21 can prevent it from falling off during sliding. Pushing the push rod 21 can pressurize and feed the material into the feeding pipe 17. The handle 20 at the bottom of the outer shell 19 is convenient for gripping and exerting force, reducing construction intensity and ensuring stable delivery of the two components of materials to the premixed structure 2.
[0022] Working principle: During operation, multiple support shafts 3 are fixed inside the mixing pipe 1 to provide stable support for the overall mixing structure. The first sealing shell 4 and the second sealing shell 5 outside each support shaft 3 rotate around the shaft under the pressure of material flow. With the help of the spiral spring 6, they generate elastic swing, automatically adapting to colored sand of different viscosities. The shearing blades 7 fixed outside each sealing shell rotate synchronously with the sealing shell. The flow groove 8 on the inner wall of the blade allows some material to flow away to avoid blockage. At the same time, when the shearing blades 7 are squeezed and rotated by the material, the drive groove 9 is displaced. The mixing blades 10 in the squeeze groove form sharp angles on the left and right sides to shear and divide the material. Adjacent mixing blades 10 are linked through the drive joint 11 to realize multi-angle swing, further agitating the material. Driven by the pressure of the material itself, it can not only ensure shear strength, but also adapt to materials of different viscosities, achieving efficient and uniform mixing. In use, the external thread 201 is tightly screwed into the inner thread of the connecting pipe 12 to achieve a stable installation and prevent material leakage. The connecting shell 202 forms a closed space, and the premixing chamber 203 inside creates conditions for preliminary mixing. Multiple conveying pipes 204 connected to the inner wall of the premixing chamber 203 form independent conveying channels. The spiral blades 206 fixed on the outer surface of the rotating rod 205 inside the conveying pipe 204 disperse the single-component materials to prevent particle agglomeration. At the same time, the guide plate 207 fixed on the inner wall of each conveying pipe 204 accurately guides the two-component materials to be injected into the premixing chamber 203 at a specific angle. The different components collide at high speed in the chamber, fully intertwine and blend, and complete the preliminary mixing, laying the foundation for fine shearing in the subsequent mixing pipe 1 and improving the overall premixing uniformity.
[0023] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-efficiency dual-pipe epoxy colored sand static mixing pipe, comprising a mixing pipe (1), characterized in that: The mixing pipe (1) is internally fixedly connected to multiple support shafts (3), and the outer surfaces of the multiple support shafts (3) are rotatably connected to a first sealing shell (4). The outer surfaces of the support shafts (3) are rotatably connected to a second sealing shell (5). The outer surfaces of the support shafts (3) are fixedly connected to multiple spiral springs (6). The outer surfaces of the first sealing shell (4) and the second sealing shell (5) are both fixedly connected to multiple shear blades (7). The inner walls of the multiple shear blades (7) are provided with flow grooves (8). The inner walls of the multiple shear blades (7) are provided with drive grooves (9). The inner walls of the multiple drive grooves (9) are slidably connected to mixing plates (10). The adjacent mixing plates (10) are rotatably connected to drive joints (11). The outer wall of the mixing pipe (1) is fixedly connected to a connecting pipe (12). The inner wall of the connecting pipe (12) is threadedly connected to a premixing structure (2). The premixing structure (2) is used to initially mix the two materials.
2. The high-efficiency dual-tube epoxy colored sand static mixing tube according to claim 1, characterized in that: The premixing structure (2) includes an external thread (201), the inner wall of the external thread (201) is threadedly connected to the inner wall of the connecting pipe (12), the inner wall of the external thread (201) is fixedly connected to a connecting shell (202), the inner wall of the connecting shell (202) is provided with a premixing cavity (203), the inner wall of the premixing cavity (203) is connected to multiple conveying pipes (204), the inner wall of the conveying pipe (204) is rotatably connected to a rotating rod (205), the outer surface of the rotating rod (205) is fixedly connected to a spiral blade (206), and the inner walls of the multiple conveying pipes (204) are all fixedly connected to a guide plate (207).
3. The high-efficiency dual-tube epoxy colored sand static mixing tube according to claim 1, characterized in that: The outer wall of the mixing pipe (1) is fixedly connected to a fixing block (13), and the outer walls of the plurality of spiral springs (6) are respectively fixedly connected to the inner walls of the first sealing shell (4) and the second sealing shell (5).
4. The high-efficiency dual-tube epoxy colored sand static mixing tube according to claim 3, characterized in that: The inner wall of the mixing pipe (1) is connected to an injection port (14), and the outer wall of the injection port (14) is slidably connected to a sleeve (15).
5. The high-efficiency dual-tube epoxy colored sand static mixing tube according to claim 2, characterized in that: The outer surfaces of the multiple conveying pipes (204) are threaded with tightening members (16), and the inner walls of the tightening members (16) are rotatably connected with feeding pipes (17).
6. The high-efficiency dual-tube epoxy colored sand static mixing tube according to claim 5, characterized in that: The inner wall of the feeding pipe (17) is connected to an epoxy colored sand pipe (18), and the outer wall of the epoxy colored sand pipe (18) is slidably connected to a shell (19).
7. The high-efficiency dual-tube epoxy colored sand static mixing tube according to claim 6, characterized in that: A handle (20) is fixedly connected to the bottom of the outer shell (19), and the inner wall of the outer shell (19) is slidably connected to the outer surface of the feed tube (17).
8. The high-efficiency dual-tube epoxy colored sand static mixing pipe according to claim 7, characterized in that: The inner wall of the outer shell (19) is slidably connected with a plurality of push rods (21), and the outer surface of the plurality of push rods (21) is fixedly connected with a limit block (22).