A homogenizing device for water-soluble fertilizer production

Abstract

The utility model discloses a kind of homogenizing devices for water-soluble fertilizer production, specifically related to homogenizing device technical field, including homogenizing tank, the rotating lid is rotatably equipped in homogenizing tank top, the spiral auger is rotatably equipped in rotating lid bottom side, the spiral auger is connected between rotating lid by drive assembly, the rotating lid top is penetrated by crushing assembly, the crushing assembly includes feed hopper, the feed hopper is rotatably arranged in rotating lid top center, the feed hopper top is fixedly equipped with crushing box, and crushing box is communicated with feed hopper inside, two crushing rollers are equipped in crushing box inside. The utility model is provided with crushing assembly in homogenizing tank top, after water-soluble fertilizer raw materials are fully crushed using crushing assembly, the homogenization can be improved, at the same time, using spiral auger on rotating lid can rotate on one side, and do circular motion on one side, so as to fully agitate water-soluble fertilizer raw materials, and then the homogenization of water-soluble fertilizer can be improved.

Description

Technical Field

[0001] This utility model relates to the field of homogenization device technology, and more specifically to a homogenization device for water-soluble fertilizer production. Background Technology

[0002] Water-soluble fertilizers are compound fertilizers containing nitrogen, phosphorus, potassium, calcium, magnesium, trace elements, amino acids, humic acid, alginic acid, etc., that can completely dissolve in water. They are classified into solid and liquid water-soluble fertilizers based on their form. Based on nutrient content, they are categorized into macro-element water-soluble fertilizers, meso-element water-soluble fertilizers, micro-element water-soluble fertilizers, amino acid-containing water-soluble fertilizers, humic acid-containing water-soluble fertilizers, and organic water-soluble fertilizers. Water-soluble fertilizer production requires homogenization equipment. Homogenization refers to the process of evenly distributing various nutrients and additives in the fertilizer through physical, chemical, or mechanical means during the production, storage, or use of water-soluble fertilizers, avoiding localized nutrient concentration imbalances. Its core objective is to ensure the uniformity of the water-soluble fertilizer's form (solid particles or liquid) and composition, thereby ensuring that crops can absorb nutrients evenly after fertilization, avoiding problems such as "localized excessive concentration leading to root burn" or "localized nutrient deficiency affecting growth," while simultaneously improving fertilizer utilization.

[0003] For example, in the prior art disclosure number CN221868150U, an automatic homogenization and mixing device for water-soluble fertilizer production is described. The fertilizer enters the collection box one through the filter screen. At this time, the operator pours water in through the feed inlet two, and the stirring blades start to work. After the fertilizer and water are evenly mixed, the spiral blades start to work. As the spiral blades rotate, the mixture enters the discharge port from the conveying chamber and then enters the collection box two from the discharge port.

[0004] However, the existing technology has the following problems when in use: water-soluble fertilizer raw materials are prone to clumping when the moisture content is high, and the clumped material is difficult to disperse in the homogenization device, thus increasing the homogenization time, resulting in insufficient homogenization effect and affecting homogenization efficiency. Based on this, the present invention provides a homogenization device for water-soluble fertilizer production with high homogenization effect and high efficiency. Utility Model Content

[0005] To overcome the aforementioned deficiencies in the prior art, this utility model provides a homogenization device for water-soluble fertilizer production. By installing a crushing component at the top of the homogenization tank, the water-soluble fertilizer raw materials are fully crushed by the crushing component, thereby improving homogenization. At the same time, the spiral auger on the rotating cover can rotate and make circular motion simultaneously, thereby fully agitating the water-soluble fertilizer raw materials, further improving the homogenization of the water-soluble fertilizer, thus solving the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a homogenization device for water-soluble fertilizer production, comprising a homogenization tank, a rotating cover rotatably mounted on the top of the homogenization tank, a spiral auger rotatably mounted on one side of the bottom of the rotating cover, the spiral auger being connected to the rotating cover via a drive assembly, a crushing assembly penetrating the top of the rotating cover, the crushing assembly including a feed hopper, the feed hopper being rotatably mounted at the center of the top of the rotating cover, a crushing box fixedly mounted on the top of the feed hopper, and the crushing box communicating with the interior of the feed hopper, two crushing rollers being provided inside the crushing box, the rear ends of the two crushing rollers penetrating the crushing box and extending to the outside, and the two crushing rollers being connected via a connecting assembly.

[0007] In a preferred embodiment, the driving component includes a first motor, the output shaft of which is connected to the auger via a first gear set. By using the first motor and the first gear set to drive the auger to rotate, the water-soluble fertilizer raw material at the bottom of the homogenization tank can be conveyed upward, thereby improving the homogenization effect.

[0008] In a preferred embodiment, the connecting assembly includes a second motor, which is fixed to the rear end of the crushing box. The output shaft of the second motor is fixed to the rear end of one of the crushing rollers. The two crushing rollers are connected by a second gear set. The second motor and the second gear set drive the two crushing rollers to rotate synchronously, thereby improving the crushing effect of water-soluble fertilizer raw materials.

[0009] In a preferred embodiment, a third motor is fixedly installed at the rear end of the homogenizing tank, a spur gear is fixedly sleeved on the output shaft of the third motor, and an external gear ring that meshes with the spur gear is fixedly sleeved on the outer wall of the rotating cover. By utilizing the cooperation of the third motor, the spur gear and the external gear ring, the rotating cover can be automatically driven to rotate, thereby improving the homogenization effect.

[0010] In a preferred embodiment, a discharge valve is connected to the center of the bottom of the homogenizing tank, and multiple support legs arranged in a circular array are fixedly provided at the bottom of the homogenizing tank. The provision of multiple support legs to support the homogenizing tank can improve the stability of the homogenizing tank.

[0011] In a preferred embodiment, a bracket is fixedly fitted on the outer wall of the feed hopper. The bracket is located outside the rotating cover and fixed to the homogenization tank. The bracket supports the feed hopper and the crushing box, preventing them from rotating together with the rotating cover.

[0012] The technical effects and advantages of this utility model are as follows: This invention improves homogenization by installing a crushing component at the top of the homogenization tank, which fully crushes the water-soluble fertilizer raw materials. At the same time, the spiral auger on the rotating cover can rotate and make circular motions, which can fully agitate the water-soluble fertilizer raw materials, thereby improving the homogenization of the water-soluble fertilizer. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a side view of the overall structure of this utility model; Figure 3 This is a top view of the overall structure of this utility model; Figure 4 This is a cross-sectional view of the rotating cover of this utility model; Figure 5 This is a rear view of the overall structure of this utility model.

[0014] The attached figures are labeled as follows: 1. Homogenizing tank; 2. Rotating cover; 3. Spiral auger; 4. Drive assembly; 5. Crushing assembly; 6. Connecting assembly; 7. Third motor; 8. Spur gear; 9. External gear ring; 10. Discharge valve; 11. Support leg; 12. Bracket; 401. First motor; 402. First gear set; 501. Feed hopper; 502. Crushing box; 503. Crushing roller; 601. Second motor; 602. Second gear set. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Refer to the instruction manual appendix Figures 1-5 This utility model provides a homogenization device for water-soluble fertilizer production, including a homogenization tank 1. The top of the homogenization tank 1 is rotatably provided with a rotating cover 2 via a bearing. A spiral auger 3 is rotatably provided on one side of the bottom of the rotating cover 2. The spiral auger 3 and the rotating cover 2 are connected by a drive assembly 4. Specifically, the drive assembly 4 includes a first motor 401. The output shaft of the first motor 401 is connected to the spiral auger 3 via a first gear set 402. The first motor 401 and the first gear set 402 drive the spiral auger 3 to rotate, thereby improving the homogenization efficiency of water-soluble fertilizer raw materials.

[0017] Next, a crushing assembly 5 is inserted through the top of the rotating cover 2. The crushing assembly 5 includes a feed hopper 501, which is rotatably mounted at the center of the top of the rotating cover 2 via a bearing. A crushing box 502 is fixedly mounted on the top of the feed hopper 501, and the crushing box 502 is in communication with the inside of the feed hopper 501. Two crushing rollers 503 are provided inside the crushing box 502. The rear ends of the two crushing rollers 503 are inserted through the crushing box 502 and extend to the outside. The two crushing rollers 503 are connected by a connecting assembly 6 to achieve synchronous rotation of the two crushing rollers 503.

[0018] A third motor 7 is fixedly installed at the rear end of the homogenization tank 1. A spur gear 8 is fixedly sleeved on the output shaft of the third motor 7. An external gear ring 9 that meshes with the spur gear 8 is fixedly sleeved on the outer wall of the rotating cover 2. With the cooperation of the third motor 7, the spur gear 8 and the external gear ring 9, the rotating cover 2 can be automatically driven to rotate, thereby further improving the homogenization efficiency of water-soluble fertilizer raw materials.

[0019] In actual use, the water-soluble fertilizer raw material is first poured into the crushing box 502. After being crushed by two crushing rollers 503, the raw material falls into the feed hopper 501 and then into the homogenization tank 1. Then, the first motor 401 drives the spiral auger 3 to rotate. The spiral auger 3 stirs the water-soluble fertilizer raw material at the bottom of the homogenization tank 1 and makes it flow upward. At the same time, the third motor 7 is activated to rotate. The third motor 7 drives the rotating cover 2 to rotate at the top of the homogenization tank 1 through the meshing of the spur gear 8 and the external gear ring 9, and drives the spiral auger 3 to make a circular motion. This can fully stir the water-soluble fertilizer raw material and improve the homogenization of the water-soluble fertilizer.

[0020] In this embodiment, as Figure 3 and Figure 5 As shown, the connecting component 6 includes a second motor 601, which is fixed to the rear end of the crushing box 502. The output shaft of the second motor 601 is fixed to the rear end of one of the crushing rollers 503. The two crushing rollers 503 are connected by a second gear set 602. By using the cooperation of the second motor 601 and the second gear set 602, the two crushing rollers 503 can be rotated synchronously, thereby improving the crushing effect on water-soluble fertilizer raw materials.

[0021] like Figure 2 As shown, a discharge valve 10 is connected to the center of the bottom of the homogenization tank 1. A plurality of support legs 11 arranged in a circular array are fixedly provided at the bottom of the homogenization tank 1. The provision of multiple support legs 11 to support the homogenization tank 1 can improve the stability of the homogenization tank 1 and thus improve the homogenization safety.

[0022] The outer wall of the feed hopper 501 is fixedly fitted with a bracket 12, which is located on the outside of the rotating cover 2 and fixed to the homogenizing tank 1; the bracket 12 supports the feed hopper 501 and the crushing box 502 to prevent them from rotating together with the rotating cover 2.

[0023] In practical use, a control box can be installed on the homogenization tank 1 to control the operation of the first motor 401, the second motor 601, and the third motor 7 of this utility model. In order to facilitate remote control, the first motor 401, the second motor 601, and the third motor 7 can be connected to the control box through a wireless transmission module to achieve remote control. The first motor 401, the second motor 601, and the third motor 7 are powered by their own batteries. The above technologies are all existing and commonly used technologies, and will not be described in detail here.

[0024] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A homogenization device for water-soluble fertilizer production, comprising a homogenization tank (1), characterized in that: The homogenization tank (1) is rotatably provided with a rotating cover (2) at the top, and a spiral auger (3) is rotatably provided on one side of the bottom of the rotating cover (2). The spiral auger (3) and the rotating cover (2) are connected by a drive assembly (4). The top of the rotating cover (2) is penetrated by a crushing assembly (5). The crushing assembly (5) includes a feeding hopper (501). The feeding hopper (501) is rotatably located at the center of the top of the rotating cover (2). A crushing box (502) is fixedly provided on the top of the feeding hopper (501). The crushing box (502) is connected to the inside of the feeding hopper (501). Two crushing rollers (503) are provided inside the crushing box (502). The rear ends of the two crushing rollers (503) penetrate the crushing box (502) and extend to the outside. The two crushing rollers (503) are connected by a connecting assembly (6).

2. The homogenization device for water-soluble fertilizer production according to claim 1, characterized in that: The drive assembly (4) includes a first motor (401), the output shaft of which is connected to the auger (3) via a first gear set (402).

3. The homogenization device for water-soluble fertilizer production according to claim 1, characterized in that: The connecting assembly (6) includes a second motor (601), which is fixed at the rear end of the crushing box (502). The output shaft of the second motor (601) is fixed to the rear end of one of the crushing rollers (503), and the two crushing rollers (503) are connected by a second gear set (602).

4. The homogenization device for water-soluble fertilizer production according to claim 1, characterized in that: The homogenizing tank (1) is fixedly equipped with a third motor (7) at its rear end. A spur gear (8) is fixedly sleeved on the output shaft of the third motor (7). An external gear ring (9) that meshes with the spur gear (8) is fixedly sleeved on the outer wall of the rotating cover (2).

5. The homogenization device for water-soluble fertilizer production according to claim 1, characterized in that: The homogenizing tank (1) is connected to a discharge valve (10) at the center of its bottom, and the bottom of the homogenizing tank (1) is fixed with multiple support legs (11) arranged in a ring array.

6. The homogenization device for water-soluble fertilizer production according to claim 1, characterized in that: The feed hopper (501) is fixedly fitted with a bracket (12) on its outer wall. The bracket (12) is located on the outside of the rotating cover (2) and fixed to the homogenizing tank (1).

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