A crushing and stirring integrated device

Abstract

The utility model discloses a broken stirring integrated equipment, including base, storage bucket, bucket cover body, side support, first drive mechanism, second drive mechanism, stirring shovel and broken mechanism, lifting power mechanism, the one side of base is provided with storage bucket, and the other side is provided with side support, the side support side part is provided with the bucket cover body that is closed to the upper port of storage bucket, the side support side part is provided with lifting power mechanism, the bucket cover body is provided with fixed base, and the fixed base lower side is provided with stirring shovel and broken mechanism away from the position of center, be provided with first drive mechanism on the side support, be provided with second drive mechanism for driving stirring shovel and broken mechanism autorotation on the side support. The utility model can make stirring shovel and broken mechanism revolve around the sun while autorotation, can more uniform, fully mix and crush to material, and temperature can be controlled according to need simultaneously, and the degree of automation of equipment is high, and the efficiency is high, and the operation is simple and convenient.

Description

Technical Field

[0001] This utility model relates to the technical field of mixing equipment, and in particular to the technical field of an integrated crushing and mixing equipment. Background Technology

[0002] In the battery field, during the research and development process, laboratories need to conduct extensive tests on the charge and discharge performance of newly formulated raw materials. Therefore, the crushing and mixing of materials is frequently used. At the same time, the amount of material to be processed is small, requiring simple and efficient equipment operation. Traditional material mixing and crushing equipment has gradually revealed several technical shortcomings, making it difficult to meet these needs. Specific problems include: traditional equipment only has a single mixing or crushing function, and the mixing and crushing structures are the same, not designed for the temperature environment during material storage and processing. Many materials are extremely sensitive to temperature. If the mixing and crushing process is in a non-constant temperature environment, some materials may undergo oxidation, decomposition, or polymerization reactions due to temperature fluctuations, leading to material failure or impurities, affecting subsequent experimental results. Furthermore, the design of the mixing and crushing mechanisms in traditional equipment has limitations, generally exhibiting a "single motion mode." It can only achieve the rotation of the mixing shovel or crushing mechanism, and the material's movement trajectory within the equipment is fixed, easily resulting in "mixing dead zones"—materials near the barrel wall or bottom are difficult to be fully agitated, and the crushing mechanism cannot act on materials in all areas. This leads to uneven particle size and insufficient mixing after processing, requiring repeated processing and reducing production efficiency.

[0003] Utility model patent CN202222835329.2 discloses a reaction mixer. Although this technology can adjust the angle between the stirring rod and the rotating shaft through a damping hinge, making the stirring rod suitable for reaction tanks with different aperture sizes and further improving its applicability, and allows the rotating shaft to drive the stirring rod to contact the cleaning cloth strip on the inner wall of the cleaning tank, so that the cleaning cloth strip can clean the dirt residue on the outer wall of the stirring rod in a timely manner, the automated cleaning operation saves time and effort and does not require manual wiping and rinsing by the staff, it cannot accurately control the material temperature and cannot fully and evenly stir and crush the material. Utility Model Content

[0004] The purpose of this invention is to solve the problems in the existing technology by proposing an integrated crushing and mixing device that solves the problems of traditional equipment being unable to achieve constant temperature control, vacuum environment to prevent material deterioration, efficient and thorough mixing, and cutting.

[0005] To achieve the above objectives, this utility model proposes an integrated crushing and mixing device, comprising a base, a storage hopper, a hopper cover, a side support, a first drive mechanism, a second drive mechanism, a mixing shovel, a crushing mechanism, and a lifting power mechanism. The base has a storage hopper on one side for storing materials at a constant temperature, and a side support on the other side. A hopper cover is provided on the side of the side support to close the upper end of the storage hopper. A lifting power mechanism is provided on the side of the side support to drive the storage hopper to rise and fall, engaging or disengaging with the hopper cover. A fixed seat is provided inside the hopper cover. A mixing shovel and a crushing mechanism are located on the lower side of the fixed seat, away from the center. A first drive mechanism is provided on the side support to drive the fixed seat to rotate and the mixing shovel and crushing mechanism to revolve. A second drive mechanism is provided on the side support to drive the mixing shovel and crushing mechanism to rotate.

[0006] Preferably, the storage tank includes an inner tank, an outer tank, and a temperature-regulating fluid channel. The inner tank is disposed inside the outer tank, and a spiral-shaped temperature-regulating fluid channel is provided between the outer tank and the inner tank for the passage of temperature-regulating fluid. Handles are symmetrically provided on both sides of the storage tank.

[0007] Preferably, the barrel lid includes a lid base, a negative pressure pipe structure, and a viewing hole. The lid base has a viewing hole and a negative pressure pipe structure for connecting the negative pressure pipe on its side.

[0008] Preferably, the first drive mechanism includes a first drive motor and a first drive spindle, the first drive spindle is connected to the first drive motor in a transmission manner, and the fixed seat is fixedly disposed at the lower end of the first drive spindle.

[0009] Preferably, the second drive mechanism includes a second drive motor and a second drive spindle. The second drive spindle is cylindrical and is sleeved on the first drive spindle. The rotating shaft of the second drive motor is connected to the second drive spindle for transmission.

[0010] Preferably, the mixing shovel includes a mixing shovel shaft and a mixing shovel body. The mixing shovel shaft has a spiral-shaped mixing shovel body on both sides for shoveling materials upwards. The mixing shovel shaft is connected to the second drive spindle.

[0011] Preferably, the crushing mechanism includes a crushing shaft and a crushing wheel, the crushing wheel being fixedly mounted on the crushing shaft, and the crushing shaft being connected to a second drive shaft.

[0012] Preferably, the side support includes an upright base and a horizontal plate base, the horizontal plate base being horizontally disposed on the side of the upright base, and the bucket lid body, the first drive mechanism, and the second drive mechanism being disposed on the horizontal plate base.

[0013] Preferably, the lifting power mechanism includes a lifting power motor, a lifting guide rail, a lifting power screw, and a lifting seat. The rotating shaft of the lifting power motor is connected to the vertically arranged lifting power screw. The lifting power screw has a vertically arranged lifting guide rail on its side. The lifting power screw passes through a threaded sleeve on the lifting seat, and the lifting guide rail passes through a guide seat on the lifting seat.

[0014] The beneficial effects of this utility model are as follows: By utilizing dual-shaft dual-power input, this utility model enables the mixing shovel and crushing mechanism to rotate on their own axis while simultaneously revolving around a central axis, resulting in more uniform and thorough mixing and crushing of materials. At the same time, the temperature can be controlled as needed. The equipment has a high degree of automation, high efficiency, and is simple and convenient to operate. Attached Figure Description

[0015] The above and other features, properties and advantages of this utility model will become more apparent from the following description taken in conjunction with the accompanying drawings and embodiments, in which the same reference numerals always denote the same features, wherein:

[0016] Figure 1 This is a three-dimensional schematic diagram of an integrated crushing and mixing device according to the present invention;

[0017] Figure 2 This is a front cross-sectional view of a crushing and mixing integrated device according to this utility model;

[0018] Figure 3 This utility model relates to an integrated crushing and mixing device. Figure 2 Enlarged view of part A in the middle;

[0019] Figure 4 This is an exploded view of the storage tank;

[0020] Figure 5 This is a three-dimensional schematic diagram of the bucket lid;

[0021] Figure 6 This is a schematic diagram of the mounting bracket;

[0022] Figure 7 This is a schematic diagram of the mixing shovel and crushing mechanism.

[0023] Figure 8 This is a schematic diagram of the lifting power mechanism.

[0024] In the diagram: 1-base, 2-storage bucket, 21-inner bucket body, 22-outer bucket body, 23-temperature regulating fluid channel, 24-handle, 3-bucket lid, 31-lid seat, 32-negative pressure pipe structure, 33-observation hole, 34-fixed seat, 4-stirring shovel, 41-stirring shovel shaft, 42-stirring shovel body, 5-crushing mechanism, 51-crushing shaft, 52-crushing wheel, 6-first drive mechanism, 61-first drive motor, 62-first drive spindle, 7-second drive mechanism, 71-second drive motor, 72-second drive spindle, 8-side bracket, 81-upright seat, 82-horizontal plate seat, 9-lifting power mechanism, 91-lifting power motor, 92-lifting guide rail, 93-lifting power screw, 94-lifting seat. Detailed Implementation

[0025] See Figure 1 and Figure 2 This utility model discloses an integrated crushing and mixing device, comprising a core structure including a base, a storage hopper, a hopper cover, a mixing shovel, a crushing mechanism, a first drive mechanism, a second drive mechanism, a side support, and a lifting power mechanism. The base has a storage hopper on one side for storing materials at a constant temperature, and a side support on the other side. A hopper cover is provided on the side of the side support to close the upper end of the storage hopper. A lifting power mechanism is provided on the side of the side support to move the storage hopper up and down to engage or disengage with the hopper cover. A fixed seat is provided inside the hopper cover, and a mixing shovel is positioned on the lower side of the fixed seat away from the center. The system includes two mixing shovels symmetrically arranged below the fixed base, and two crushing mechanisms symmetrically arranged below the fixed base. A first drive mechanism is mounted on the side support to drive the fixed base to rotate and the mixing shovels and crushing mechanisms to revolve. A second drive mechanism is also mounted on the side support to drive the mixing shovels and crushing mechanisms to rotate. The second drive mechanism drives the mixing shovels and crushing mechanisms to rotate, and the mixing shovels lift the material to the crushing mechanism position, allowing for simultaneous mixing and crushing of the material. The first drive mechanism drives the mixing shovels and crushing mechanisms to revolve, resulting in more thorough mixing and crushing of the material.

[0026] Specifically, such as Figure 1 and Figure 4 As shown, the storage tank includes an inner tank, an outer tank, and a temperature-regulating fluid channel. The inner tank is located inside the outer tank, and a spiral-shaped temperature-regulating fluid channel is provided between the outer tank and the inner tank for the passage of temperature-regulating fluid. One end of the temperature-regulating fluid channel has an inlet pipe connector, and the other end has an outlet pipe connector. A temperature-regulating fluid of a set temperature, such as water or airflow, enters the temperature-regulating fluid channel through the inlet pipe connector, regulating the temperature inside the inner tank. The fluid then flows out through the outlet pipe connector, where it is further regulated by cooling or heating equipment. It is understood that, as... Figure 4As shown, handles are symmetrically arranged on both sides of the storage bin. The storage bin can be removed from the lifting mechanism by the handles, which facilitates the processing of the material in the storage bin. The lifting mechanism is equipped with positioning pins or grooves to keep the storage bin stably fixed in the set position.

[0027] It should be noted that, as Figure 5 and Figure 6 As shown, the barrel cover includes a cover base, a negative pressure pipe structure, and a viewing hole. The side of the cover base is provided with a viewing hole and a negative pressure pipe structure for connecting the negative pressure pipe. By evacuating the cover base and the inside of the storage barrel into a vacuum state, it is possible to prevent the material from reacting chemically with the air during the mixing and cutting process, and at the same time, it can reduce noise. The crushing and mixing of the material inside the storage barrel can be observed through the viewing hole.

[0028] It should be noted that, as Figure 2 As shown, the first driving mechanism includes a first driving motor and a first driving spindle. The first driving spindle is connected to the first driving motor in a transmission manner. The fixed seat is fixed at the lower end of the first driving spindle. In order to reduce the complexity of the transmission structure, this application directly connects the rotating shaft of the first driving motor to the first driving spindle. The fixed seat is driven to rotate through the first driving spindle, so as to achieve the purpose of the mixing shovel and the crushing mechanism revolving.

[0029] Specifically, such as Figure 2 As shown, the second drive mechanism 7 includes a second drive motor and a second drive spindle. The second drive spindle is cylindrical and is sleeved on a first drive spindle. The rotating shaft of the second drive motor is connected to the second drive spindle via a chain and sprocket transmission. By sleeved on the first drive spindle, the mixing shovel and the crushing mechanism can rotate simultaneously, resulting in more thorough mixing and crushing of the material. Specifically, as... Figure 7 As shown, the mixing shovel includes a mixing shovel shaft and a mixing shovel body. The mixing shovel shaft has spiral-shaped mixing shovel bodies on both sides for shoveling material upwards. The mixing shovel shaft is connected to a second drive shaft. In this application, the second drive shaft is connected to the mixing shovel shaft via gear transmission. The second drive shaft can be simultaneously connected to two or more mixing shovel shafts via gear transmission. Figure 7 As shown, the crushing mechanism includes a crushing shaft and a crushing wheel. The crushing wheel is fixed on the crushing shaft. The crushing shaft is connected to the second drive shaft. In this application, the second drive shaft is connected to the crushing shaft via a drive belt. The second drive shaft can be connected to two or more crushing shafts simultaneously via drive belts.

[0030] like Figure 1 and Figure 7As shown, the side support includes an upright base and a horizontal plate base. The horizontal plate base is horizontally disposed on the side of the upright base, and the bucket lid, the first drive mechanism, and the second drive mechanism are all disposed on the horizontal plate base. Figure 1 and Figure 8 As shown, the lifting power mechanism includes a lifting power motor, a lifting guide rail, a lifting power screw, and a lifting seat. The rotating shaft of the lifting power motor is connected to the vertically arranged lifting power screw. The lifting power screw has a vertically arranged lifting guide rail on its side. The lifting power screw passes through a threaded sleeve on the lifting seat, and the lifting guide rail passes through a guide seat on the lifting seat. The rotation of the rotating shaft of the lifting power motor drives the lifting power screw to rotate, which in turn drives the lifting seat to move up and down along the length of the lifting guide rail and the lifting power screw, ultimately lifting the storage bucket and achieving the purpose of merging or separating the storage bucket from the bucket lid.

[0031] The working process of this utility model:

[0032] This utility model relates to an integrated crushing and mixing equipment during operation.

[0033] First, the material to be processed is placed into the storage bin 2. Then, using the handles 24 symmetrically arranged on both sides of the storage bin 2, the storage bin 2 is placed on the lifting seat 94 of the lifting power mechanism 9. The positioning pins or grooves on the lifting power mechanism 9 are used to stably fix the storage bin 2 in the set position 5. At this time, the storage bin 2 is separated from the bin cover 3. The lifting power mechanism 9, the first drive mechanism 6, and the second drive mechanism 7 on the side of the side support 8 are all in standby mode. The stirring shovel 4 and the crushing mechanism 5 on the lower side of the fixed seat inside the bin cover 3 are also not activated. The external temperature control device connected to the temperature-regulating fluid channel 23 of the storage tank 2 is activated, so that the temperature-regulating fluid (such as water, airflow, etc.) at the set temperature enters from the inlet pipe joint at one end of the temperature-regulating fluid channel 23 and flows in the spiral-shaped temperature-regulating fluid channel 23. During the process, the temperature of the material in the tank 21 of the storage tank 2 is regulated to maintain the material at a constant temperature. After heat exchange is completed, the temperature-regulating fluid flows out from the outlet pipe joint at the other end of the temperature-regulating fluid channel 23. The fluid temperature is then adjusted by cooling or heating equipment to realize the recycling of the temperature-regulating fluid 2. When the lifting power mechanism 9 is activated, the rotating shaft of the lifting power motor 91 drives the vertically mounted lifting power screw 93 to rotate. Since the lifting power screw 93 passes through the threaded sleeve on the lifting seat 94, and the lifting guide rail 92 on the side of the lifting power screw 93 passes through the guide seat on the lifting seat 94, the lifting seat 94 will rise and fall along the length of the lifting guide rail 92 and the lifting power screw 93, thereby driving the storage bucket 2 to rise synchronously until the upper end of the storage bucket 2 is tightly fitted with the bucket cover 3 on the side of the side bracket 8, completing the sealing 3 of the storage bucket 2. If it is necessary to prevent the material from reacting with air and reduce noise, the negative pressure pipe structure on the side of the bucket cover 3 can be used to create a vacuum state in the cover seat and the storage bucket 2. At the same time, the operator can observe the material status 6 inside the storage bucket 2 through the observation hole. The first drive mechanism 6 and the second drive mechanism 7 are started simultaneously. The first drive mechanism 6 drives the fixed base to rotate, which in turn drives the stirring shovel 4 and the crushing mechanism 5 on the lower side of the fixed base to revolve around the first drive shaft. The second drive mechanism 7 drives the stirring shovel 4 and the crushing mechanism 5 to rotate around their own axis. During the rotation, the stirring shovel 4 lifts the material upward to the position of the crushing mechanism 5 through its structure, realizing the simultaneous stirring and crushing of the material. During the revolution, the stirring shovel 4 and the crushing mechanism 5 can more fully contact the material at different positions in the storage tank 2, ensuring the uniformity of material stirring and crushing. The first drive mechanism 6 drives the first drive shaft to rotate through the first drive motor, which in turn drives the fixed base to rotate. The second drive mechanism 7 drives the second drive shaft, which is sleeved on the outside of the first drive shaft, to rotate through the second drive motor. Then, through gear transmission and belt transmission, the stirring shovel shaft and the crushing shaft are driven to rotate, realizing the rotation of the stirring shovel 4 and the crushing mechanism 5.After the material is mixed and crushed to the desired effect, first shut down the first drive mechanism 6 and the second drive mechanism 7, and stop the rotation of the mixing shovel 4 and the crushing mechanism 5. Then, control the lifting power mechanism 9 to run in reverse, the lifting power motor 91 drives the lifting power screw 93 to rotate in reverse, and the lifting seat 94 drives the storage tank 2 to descend, separating the storage tank 2 from the lid 3. Finally, pull out the positioning pin on the lifting power mechanism 9, and remove the storage tank 2 from the lifting seat 94 through the handle 24 of the storage tank 2. Perform further processing on the processed material in the tank, and the device returns to the initial standby state.

[0034] This utility model discloses an integrated crushing and mixing equipment. By utilizing dual-shaft dual-power input, the mixing shovel and crushing mechanism can rotate on their own axis and revolve around the sun simultaneously, enabling more uniform and thorough mixing and crushing of materials. At the same time, the temperature can be controlled as needed. The equipment has a high degree of automation, high efficiency, and is simple and convenient to operate.

[0035] The above embodiments are illustrative of the present invention and are not intended to limit the present invention. Any simple modifications to the present invention are within the protection scope of the present invention.

Claims

1. A crushing and mixing integrated equipment, characterized in that: include The system comprises a base, a storage hopper, a lid, and a side support. The base has a storage hopper on one side for storing materials at a constant temperature, and a side support on the other side. A lid is provided on the side of the side support to seal the upper end of the storage hopper. The side support is provided with a lifting power mechanism for driving the storage bucket to rise and fall and to fit or separate from the bucket lid. A stirring shovel and a crushing mechanism are provided. A fixed base is provided inside the barrel cover. The stirring shovel and the crushing mechanism are provided on the lower side of the fixed base away from the center. The first drive mechanism and the second drive mechanism are provided on the side support. The first drive mechanism is used to drive the fixed seat to rotate and drive the mixing shovel and the crushing mechanism to revolve. The second drive mechanism is used to drive the mixing shovel and the crushing mechanism to rotate.

2. The integrated crushing and mixing equipment as described in claim 1, characterized in that: The storage tank includes an inner tank, an outer tank, and a temperature-regulating fluid channel. The inner tank is disposed inside the outer tank, and a spiral-shaped temperature-regulating fluid channel is provided between the outer tank and the inner tank for the passage of temperature-regulating fluid.

3. The integrated crushing and mixing equipment as described in claim 2, characterized in that: The storage hopper is symmetrically equipped with handles on both sides.

4. The integrated crushing and mixing equipment as described in claim 1, characterized in that: The barrel lid includes a lid base, a negative pressure pipe structure, and a viewing hole. The lid base has a viewing hole and a negative pressure pipe structure for connecting the negative pressure pipe on its side.

5. The integrated crushing and mixing equipment as described in claim 1, characterized in that: The first drive mechanism includes a first drive motor and a first drive spindle. The first drive spindle is connected to the first drive motor in a transmission manner, and the fixed seat is fixedly disposed at the lower end of the first drive spindle.

6. The integrated crushing and mixing equipment as described in claim 5, characterized in that: The second drive mechanism includes a second drive motor and a second drive spindle. The second drive spindle is cylindrical and is sleeved on the first drive spindle. The rotating shaft of the second drive motor is connected to the second drive spindle for transmission.

7. The integrated crushing and mixing equipment as described in claim 6, characterized in that: The mixing shovel includes a mixing shovel shaft and a mixing shovel body. The mixing shovel shaft has spiral-shaped mixing shovel bodies on both sides for shoveling materials upwards. The mixing shovel shaft is connected to the second drive spindle.

8. The integrated crushing and mixing equipment as described in claim 6, characterized in that: The crushing mechanism includes a crushing shaft and a crushing wheel. The crushing wheel is fixed on the crushing shaft, and the crushing shaft is connected to the second drive shaft.

9. The integrated crushing and mixing equipment as described in claim 1, characterized in that: The side support includes an upright base and a horizontal plate base. The horizontal plate base is horizontally arranged on the side of the upright base, and the bucket lid, the first drive mechanism, and the second drive mechanism are all arranged on the horizontal plate base.

10. The integrated crushing and mixing equipment as described in claim 1, characterized in that: The lifting power mechanism includes a lifting power motor, a lifting guide rail, a lifting power screw, and a lifting seat. The rotating shaft of the lifting power motor is connected to the vertically arranged lifting power screw. The lifting power screw has a vertically arranged lifting guide rail on its side. The lifting power screw passes through a threaded sleeve on the lifting seat, and the lifting guide rail passes through a guide seat on the lifting seat.

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