Efficient adding device for wet strength agent
Patent Information
- Application Number
- CN202522300313.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0002]造纸行业中,湿强剂的主要作用是提高纸张的湿强度,使其在潮湿环境下仍能保持一定的强度和耐用性,生产中,需将湿强剂按剂量加入不同比例的冷水进行搅拌,搅拌均匀后,再慢慢加入磨后池或成浆池中进行生产作业,传统的手动搅拌操作中,作业员劳动强度高,易疲劳,会存在湿强剂搅拌不均匀的情况,在后续的生产中造成湿强剂在纸浆中的不均匀分布,从而降低了纸张的湿强性能、纸张的抗拉伸和抗撕裂能力,造成纸张品质问题
本实施例的一种湿强剂高效添加装置,包括本实施例的一种湿强剂高效添加装置,包括设备底板,设备底板上设置搅拌桶,搅拌桶下方设置温度控制台,用于保持湿强剂的使用温度,搅拌桶上设置有密封盖,密封盖上设置有搅拌部件,自动对搅拌桶内的混合剂进行搅拌,搅拌桶的进料口连接设置有湿强剂、纯净水导入管组件,导入管组件设置流量计、电动开关阀,可精确控制输入量,设备底板上还设置有泵机,泵机的吸入口与搅拌桶之间连接设置运输管,泵机的吸入口与运输管之间还设置有过滤部件,用于过滤稀释液中的杂质,泵机的排出口设置出料口对接管,出料口对接管上设置流量计、电动开关阀,精确控制稀释溶剂输出量。密封盖上还设置有温度传感器、浓度传感器,温度传感器用于检测搅拌桶内的温度,与温度控制台相匹配,保证搅拌桶内的温度;浓度传感器用于实时检测搅拌桶内溶剂的是否搅拌均匀,本装置结构简单,操作容易,提高生产效率,保证生产品质。
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Figure CN224822405U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of papermaking equipment technology, and in particular to a high-efficiency wet strength agent addition device. Background Technology
[0002] In the papermaking industry, the main function of wet strength agents is to improve the wet strength of paper, enabling it to maintain a certain strength and durability in humid environments. During production, wet strength agents need to be added to cold water in different proportions according to dosage and stirred evenly. After stirring evenly, the mixture is then slowly added to the post-refining tank or pulping tank for production operations. In traditional manual stirring operations, the operators are prone to fatigue due to high labor intensity, which can lead to uneven stirring of the wet strength agent. This results in uneven distribution of the wet strength agent in the pulp during subsequent production, thereby reducing the paper's wet strength properties, tensile strength, and tear resistance, causing paper quality problems. Summary of the Invention
[0003] In order to overcome the shortcomings and deficiencies of the existing technology, the purpose of this utility model is to provide a high-efficiency wet strength agent addition device, which ensures that the amount of wet strength agent added is accurate and uniform, and avoids the errors and waste caused by traditional manual operation.
[0004] The technical solution adopted by this utility model is: A high-efficiency wet strength agent addition device includes a base plate, a mixing tank mounted on the base plate, a temperature control console mounted below the mixing tank, a sealing cover mounted on the mixing tank, a stirring component, a temperature sensor, a concentration sensor, and a pressure gauge mounted on the sealing cover, the stirring component being positioned at the center of the sealing cover, a pump mounted on the base plate, a transport pipe connected between the pump's suction inlet and the mixing tank, a filter component mounted between the pump's suction inlet and the transport pipe, a feed inlet mounted on the sealing cover, and a wet strength agent and pure water inlet pipe assembly connected to the feed inlet inlet, the inlet pipe assembly being equipped with a flow meter and an electric on / off valve.
[0005] The stirring component includes a servo motor, which is fixedly mounted on the sealing cover. The output shaft of the servo motor faces the inner cavity of the stirring tank. A rotating shaft is mounted on the output shaft of the servo motor, and several stirring rods are inserted horizontally and alternately from top to bottom on the rotating shaft.
[0006] The stirring rod is equipped with scrapers at both ends. The scrapers are triangular prisms, with one edge of the triangular prism facing the inner wall of the mixing tank. The dimensions of the stirring rod and scrapers are matched with the inner diameter of the mixing tank.
[0007] The filter component includes a filter tube with multiple layers of filter screen inside. One end of the filter tube is provided with a first connecting end cap, and the other end is provided with a second connecting end cap. Both the first and second connecting end caps are provided with sealing ports. The first connecting end cap is connected to a second flange connecting pipe, the second connecting end cap is connected to a third flange connecting pipe, and the third flange connecting pipe is connected to a transport pipe.
[0008] The inlet pipe assembly includes a Y-type connector. The inlet end of the feed port is connected to the Y-type connector. One end of the Y-type connector is connected to the pure water inlet pipe, and the other end is connected to the wet strength agent inlet pipe. A first electric switch valve is installed on the pure water inlet pipe, and a first flow meter is installed at the rear end of the first electric switch valve. A second electric switch valve is installed on the wet strength agent inlet pipe, and a second flow meter is installed at the rear end of the second electric switch valve.
[0009] The diameter of the pure water inlet tube is larger than the diameter of the wet strength agent inlet tube.
[0010] The pump is equipped with a discharge port, which is connected to a first flange connecting pipe. The first flange connecting pipe is connected to a discharge port connecting pipe, and a third flow meter is installed on the discharge port connecting pipe. A third electric switch valve is installed at the rear end of the third flow meter.
[0011] The beneficial effects of this utility model are: This embodiment of a high-efficiency wet strength agent addition device includes a base plate, a mixing tank mounted on the base plate, a temperature control console below the mixing tank to maintain the operating temperature of the wet strength agent, a sealing cover on the mixing tank, and a stirring component on the sealing cover to automatically stir the mixture inside the mixing tank. A wet strength agent and pure water inlet pipe assembly is connected to the inlet of the mixing tank, and the inlet pipe assembly is equipped with a flow meter and an electric switch valve to precisely control the input volume. A pump is also mounted on the base plate, and a transport pipe is connected between the pump's suction inlet and the mixing tank. A filter component is also installed between the pump's suction inlet and the transport pipe to filter impurities in the diluent. An outlet pipe is provided at the pump's discharge outlet, and a flow meter and an electric switch valve are installed on the outlet pipe to precisely control the output volume of the diluent. The sealing cap is also equipped with a temperature sensor and a concentration sensor. The temperature sensor is used to detect the temperature inside the mixing tank and is matched with the temperature control console to ensure the temperature inside the mixing tank. The concentration sensor is used to detect in real time whether the solvent in the mixing tank is evenly mixed. This device has a simple structure, is easy to operate, improves production efficiency, and ensures product quality. Attached Figure Description
[0012] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in conjunction with the accompanying drawings. However, the embodiments in the drawings do not constitute any limitation on this utility model. For those skilled in the art, other drawings can be obtained based on the following drawings without any creative effort.
[0013] Figure 1 Schematic diagram of the overall structure Figure 1 ; Figure 2 Schematic diagram of the overall structure Figure 2 ; Figure 3 This is a schematic diagram of the filter component structure; Figure 4 This is a schematic diagram of the stirring component structure; Figure 5 This is a schematic diagram of the inlet tube assembly connection; Figure 6 This is a schematic diagram of the pump's outlet pipeline connection; Figure 7 This is a schematic diagram of the scraper and stirring rod.
[0014] In the diagram: 1-Equipment base plate, 2-Thermometer, 3-Temperature control console, 4-Agitator tank, 5-Sealing cover, 6-Feed inlet, 7-Servo motor, 8-Pressure gauge, 9-Transport pipe, 10-Control panel, 11-Pump, 12-First flange connection pipe, 13-Second flange connection pipe, 14-Filter pipe, 15-Third flange connection pipe, 16-Connecting cable assembly, 17-Filter screen, 18-Fixing screw, 19-First connecting end cap, 20-Sealing port, 21-Second connecting end cap, 22-Rotating shaft, 23-Scraper, 24-Agitator rod, 25-Y-type connecting pipe, 26-First electric switching valve, 27-First flow meter, 28-Second electric switching valve, 29-Second flow meter, 30-Discharge port connecting pipe, 31-Third flow meter, 32-Third electric switching valve, 33-Temperature sensor, 34-Concentration sensor, 35-Pure water inlet pipe, 36-Wet strength agent inlet pipe. Detailed Implementation
[0015] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.
[0016] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only used to complement the content disclosed in the specification for those skilled in the art to understand and read, and are not intended to limit the conditions under which this utility model can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportional relationships, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.
[0017] like Figure 1 , Figure 2 As shown, a high-efficiency wet strength agent addition device includes a base plate 1, a mixing tank 4 mounted on the base plate 1, the mixing tank 4 being used to add wet strength agent and purified water, a temperature control console 3 mounted below the mixing tank 4 on the base plate 1, the temperature control console 3 being used to maintain the operating temperature of the wet strength agent, a sealing cover 5 mounted on the mixing tank 4, a stirring component, a feed inlet 6, and a pressure gauge 8 mounted on the sealing cover 5, the stirring component being positioned at the center of the sealing cover 5, the feed inlet 6 being used to introduce the wet strength agent and purified water into the mixing tank 4, the stirring component being used to mix the wet strength agent and purified water evenly, and the pressure gauge 8 being used to monitor the sealing performance of the mixing tank 4 to ensure the safe operation of the equipment, a pump 11 also mounted on the base plate 1, a transport pipe 9 connecting the suction port of the pump 11 to the mixing tank 4, and a filter component being installed between the suction port of the pump 11 and the transport pipe 9, the filter component being used to filter impurities in the diluent. A control panel 10 is also installed on the base plate 1 of the equipment. Multiple connecting cable assemblies 16 are fixedly connected to the side of the control panel 10. The control panel 10 is used by the operator to operate the equipment. The connecting cable assemblies 16 are used to connect to the power grid. A temperature sensor 33 and a concentration sensor 34 are also installed on the sealing cover 5. The temperature sensor 33 is used to detect the temperature inside the mixing tank 4 and matches the temperature control panel 3 to ensure the temperature inside the mixing tank 4. The concentration sensor 34 is used to detect in real time whether the solvent inside the mixing tank 4 is stirred evenly. Multiple thermometers 2 are also installed on the side of the temperature control panel 3, so that the operator can easily control the temperature of the mixing tank 4 according to the production needs.
[0018] like Figure 4 As shown, the stirring component includes a servo motor 7, a rotating shaft 22, scrapers 23, and stirring rods 24. The servo motor 7 is fixedly mounted on the sealing cover 5, with its output shaft facing the inner cavity of the stirring tank 4. A rotating shaft 22 is mounted on the output shaft of the servo motor 7, and several stirring rods 24 are horizontally and alternately inserted into the rotating shaft 22 from top to bottom. The servo motor 7 drives the rotating shaft 22 to rotate, causing the stirring rods 24 on the rotating shaft 22 to rotate and stir the solvent in the stirring tank 4. Scrapers 23 are provided at both ends of the stirring rods 24. Figure 7As shown, the scraper 23 is a triangular prism, with one edge of the prism facing the inner wall of the mixing tank 4. The dimensions of the stirring rod 24 and the scraper 23 are matched with the inner diameter of the mixing tank 4. The servo motor 7 drives the rotating shaft 22 to rotate, thereby driving the stirring rod 24 and the scraper 23 to rotate. The stirring rod 24 stirs the wet strength agent solvent, and the scraper 23 scrapes off the wet strength agent adhering to the inner wall of the mixing tank 4, ensuring that the wet strength agent is fully stirred and diluted.
[0019] like Figure 3 As shown, the filter component includes a filter tube 14, a filter screen 17, a fixing screw 18, a first connecting end cap 19, a sealing port 20, and a second connecting end cap 21. The filter tube 14 has multiple layers of filter screen 17 inside, which filters the diluted wet strength agent liquid to ensure that pure wet strength agent enters the pulp. One end of the filter tube 14 is equipped with a first connecting end cap 19, and the other end is equipped with a second connecting end cap 21. Sealing ports 20 are provided on both the first connecting end cap 19 and the second connecting end cap 21. Figure 2 As shown, the first connecting end cap 19 is connected to the second flange connecting pipe 13 by fixing screws 18, the end of the second connecting end cap 21 is connected to the third flange connecting pipe 15, and the third flange connecting pipe 15 is connected to the transport pipe 9.
[0020] like Figure 1 , Figure 5 As shown, the inlet end of the feed inlet 6 is connected to a wet strength agent and a pure water inlet pipe assembly. The inlet pipe assembly includes a Y-type connector 25, a first electric switch valve 26, a first flow meter 27, a second electric switch valve 28, a second flow meter 29, a pure water inlet pipe 35, and a wet strength agent inlet pipe 36. The inlet end of the feed inlet 6 is connected to the Y-type connector 25. One end of the Y-type connector 25 is connected to the pure water inlet pipe 35, and the other end is connected to the wet strength agent inlet pipe 36. The first electric switch valve 27 is installed on the pure water inlet pipe 35. 6. A first flow meter 27 is installed at the rear end of the first electric switch valve 26. The first flow meter 27 is used to detect the amount of pure water flowing in. When the amount of pure water reaches the required amount, the first electric switch valve 26 is activated, closing the pipeline passage. A second electric switch valve 28 is installed on the wet strength agent inlet pipe 36. A second flow meter 29 is installed at the rear end of the second electric switch valve 28. The second flow meter 29 is used to detect the amount of wet strength agent flowing out. When the amount of wet strength agent reaches the required amount, the second electric switch valve 28 is activated, closing the pipeline passage. Because the amount of pure water is greater than the amount of wet strength agent, the diameter of the pure water inlet pipe 35 is greater than the diameter of the wet strength agent inlet pipe 36.
[0021] like Figure 1 , Figure 6As shown, the discharge port of pump 11 is equipped with a first flange connecting pipe 12, which is connected to the discharge port connecting pipe 30. The discharge port connecting pipe 30 transports the wet strength agent used in the operation to the paper production area. A third flow meter 31 is installed on the discharge port connecting pipe 30. The third flow meter 31 is used to detect the amount of wet strength agent flowing out. A third electric switch valve 32 is installed at the rear end of the third flow meter 31. When the amount of wet strength agent flowing out reaches the required amount, the third electric switch valve 32 is activated to close the pipeline channel.
[0022] During equipment operation, the amounts of wet strength agent and purified water to be introduced into the mixing tank 4 are first set according to the required concentration of the wet strength agent after dilution. The wet strength agent is introduced into the mixing tank 4 through the wet strength agent inlet pipe 36, and the purified water is introduced into the mixing tank 4 through the purified water inlet pipe 35. After the first flow meter 27 detects that the purified water has reached the predetermined amount, the first electric switch valve 26 is activated, closing the pipeline channel of the purified water inlet pipe 35, and the purified water supply stops. After the second flow meter 29 detects that the wet strength agent has reached the predetermined amount, the second electric switch valve 28 is activated, closing the pipeline channel of the wet strength agent inlet pipe 36, and the wet strength agent supply stops. The servo motor 7 is started, and the servo motor... Machine 7 drives the rotating shaft 22 to rotate, which in turn drives the stirring rod 24 and scraper 23 to rotate. The stirring rod 24 stirs the wet strength agent solvent, and the scraper 23 scrapes off the wet strength agent adhering to the inner wall of the mixing tank 4, ensuring that the wet strength agent is fully stirred and diluted. The concentration sensor 34 monitors the stirring of the solvent in the mixing tank 4 in real time. When the solvent is stirred evenly, the pump 11 starts, and the solvent in the mixing tank 4 is output through the transport pipe 9. The evenly stirred solvent passes through the filter pipe 14 and the filter screen 17, and is output through the discharge port connecting pipe 30. The solvent is transported to the post-grinding tank or slurry tank for production operations. When the outflow of wet strength agent reaches the required amount, the third electric switch valve 32 starts to close the pipeline channel. During the production process, under the control of the control panel 10, the flow meter and electric switch valve automatically control the amount of pure water and wet strength agent added, the stirring components automatically stir, the concentration sensor determines the uniformity of the stirred mixed solution, and automatically outputs a quantitative amount of diluted solvent to the next production area. Automatic temperature control ensures the stability of the diluted solution, improves production efficiency, and ensures product quality.
Claims
1. A high-efficiency wet strength agent addition device, comprising a base plate (1), characterized in that: A mixing tank (4) is set on the base plate (1) of the equipment. A temperature control console (3) is set below the mixing tank (4). The temperature control console (3) is set on the base plate (1) of the equipment. A sealing cover (5) is set on the mixing tank (4). A stirring component, a temperature sensor (33), a concentration sensor (34), and a pressure gauge (8) are set on the sealing cover (5). The stirring component is set at the center of the sealing cover (5). A pump (11) is also set on the base plate (1). A transport pipe (9) is connected between the suction port of the pump (11) and the mixing tank (4). A filter component is also set between the suction port of the pump (11) and the transport pipe (9). A feed inlet (6) is set on the sealing cover (5). A wet strength agent and a pure water inlet pipe assembly are connected to the inlet end of the feed inlet (6). A flow meter and an electric switch valve are set on the inlet pipe assembly.
2. The high-efficiency wet strength agent addition device according to claim 1, characterized in that: The stirring component includes a servo motor (7), which is fixedly mounted on the sealing cover (5). The output shaft of the servo motor (7) faces the inner cavity of the stirring tank (4). A rotating shaft (22) is provided on the output shaft of the servo motor (7). Several stirring rods (24) are inserted horizontally from top to bottom on the rotating shaft (22).
3. The high-efficiency wet strength agent addition device according to claim 2, characterized in that: The stirring rod (24) is provided with scrapers (23) at both ends. The scraper (23) is a triangular prism, and one edge of the triangular prism faces the inner wall of the mixing tank (4). The size of the stirring rod (24) and the scraper (23) are adapted to the inner diameter of the mixing tank (4).
4. The high-efficiency wet strength agent addition device according to claim 1, characterized in that: The filter component includes a filter tube (14), which is provided with multiple layers of filter screens (17). One end of the filter tube (14) is provided with a first connecting end cap (19), and the other end is provided with a second connecting end cap (21). The first connecting end cap (19) and the second connecting end cap (21) are provided with sealing ports (20). The first connecting end cap (19) is connected to the second flange connecting pipe (13), and the second connecting end cap (21) is connected to the third flange connecting pipe (15). The third flange connecting pipe (15) is connected to the transport pipe (9).
5. The high-efficiency wet strength agent addition device according to claim 1, characterized in that: The inlet pipe assembly includes a Y-type connector (25). The inlet end of the feed port (6) is connected to the Y-type connector (25). One end of the Y-type connector (25) is connected to the pure water inlet pipe (35), and the other end is connected to the wet strength agent inlet pipe (36). A first electric switch valve (26) is provided on the pure water inlet pipe (35). A first flow meter (27) is provided at the rear end of the first electric switch valve (26). A second electric switch valve (28) is provided on the wet strength agent inlet pipe (36). A second flow meter (29) is provided at the rear end of the second electric switch valve (28).
6. The high-efficiency wet strength agent addition device according to claim 5, characterized in that: The diameter of the pure water inlet pipe (35) is larger than the diameter of the wet strength agent inlet pipe (36).
7. The high-efficiency wet strength agent addition device according to claim 1, characterized in that: The pump (11) is provided with a discharge port, and the discharge port is connected to a first flange connecting pipe (12). The first flange connecting pipe (12) is connected to a discharge port connecting pipe (30). A third flow meter (31) is provided on the discharge port connecting pipe (30). A third electric switch valve (32) is provided at the rear end of the third flow meter (31).