A low-calcium peritoneal dialysis fluid production feeding device
Patent Information
- Application Number
- CN202522296198.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-30
AI Technical Summary
透析液生产过程中需要添加多种干粉原料,且多种干粉原料还分根据种类分开多次投放,导致无法很好的掌握具体的投料配比,从而影响低钙腹膜透析液生产质量
[0011]与现有技术相比,本实用新型的有益效果是:该装置通过分布设置的配料罐用于储放各种干粉原料,并通过螺旋送料器导送进混料罐中,混料罐通过称重传感器安装在第一环板上,因此可以实时检测加注原料的重量,实现精准控制。混料罐中还设有封堵导料筒的阀块,可以通过电缸控制导料筒的通断,以便于对原料进行称重,且可通过驱动电机控制轴杆转动,以带动螺旋叶片转动,防止混料罐和导料筒内的干粉原料堵塞,抛洒块可利用叶板对掉落的干粉原料进行抛洒,以提高干粉原料的溶解效果。
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Figure CN224822424U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of feeding equipment technology, specifically a feeding device for the production of low-calcium peritoneal dialysis fluid. Background Technology
[0002] Low-calcium peritoneal dialysis fluid is a specialized drug solution used to treat renal failure. Its main component is a specifically formulated electrolyte solution. The raw materials for low-calcium peritoneal dialysis fluid include purified water, glucose, sodium chloride, sodium lactate, calcium chloride, magnesium chloride, and sodium sulfate. These raw materials must be added sequentially and in a specific ratio to a mixing tank and stirred thoroughly to form a concentrated peritoneal dialysis fluid. The production process requires the addition of various dry powder raw materials, which are added separately and multiple times depending on their type. This makes it difficult to accurately control the specific mixing ratios, thus affecting the quality of the low-calcium peritoneal dialysis fluid. Utility Model Content
[0003] The technical problem solved by this utility model is to provide a feeding device for the production of low-calcium peritoneal dialysis fluid, so as to solve the problems mentioned in the background art.
[0004] The technical problem solved by this utility model is achieved by the following technical solution: a feeding device for producing low-calcium peritoneal dialysis fluid, comprising a mixing tank and a feeding mechanism installed on the mixing tank, wherein the feeding mechanism includes: The support includes a first ring plate and a second ring plate, with support columns distributed on the first and second ring plates and fixedly installed on the upper end of the liquid mixing tank by the support columns. Mixing tank; the mixing tank is provided with an annular bottom plate on the outer side of its lower end, and weighing sensors are distributed around the lower end of the bottom plate. The weighing sensors are installed on the upper end of the first annular plate to detect the weight of the ingredients. A batching assembly; the batching assembly is arranged in several groups along the mixing tank; the batching assembly includes a batching tank and a screw feeder located at the lower end of the batching tank, the outer end of the screw feeder is provided with a bending cylinder, and the bending cylinder is inserted into the corresponding opening of the mixing tank.
[0005] As a further embodiment of this utility model: The first ring plate and the second ring plate are arranged vertically at intervals. The first ring plate and the second ring plate are fixedly connected by a support column. The support column extends to the lower end of the second ring plate and is fixedly connected to the upper end cover of the liquid preparation tank.
[0006] As a further embodiment of this utility model: The mixing tank is provided with a guide cylinder at the lower end. The guide cylinder is inserted into the corresponding guide hole of the liquid preparation tank and does not contact the inner wall of the guide hole to avoid affecting the weight detection. The mixing tank is provided with a valve control assembly for controlling the opening and closing of the guide cylinder. The valve control assembly includes a shaft installed on the mixing tank and a valve block set at the lower end of the shaft. The mixing tank is provided with an electric cylinder for driving the shaft to move up and down. The guide cylinder is provided with a valve seat that cooperates with the valve block to fit and seal with the raised valve block.
[0007] As a further embodiment of this utility model: The electric cylinder is fixedly mounted on the cylinder frame and fixedly mounted on the upper end of the mixing tank through the cylinder frame. The outer end of the output rod of the electric cylinder is fixedly provided with a top plate, and the shaft is moved up and down through the top plate.
[0008] As a further embodiment of this utility model: The mixing tank is equipped with a sliding sleeve that cooperates with the shaft. The upper end of the top plate is equipped with a drive motor that is connected to the shaft. The shaft is equipped with a spiral blade at the upper end of the valve block to facilitate the smooth introduction of raw materials from the mixing tank into the liquid preparation tank. Guide sleeves are provided on both sides of the top plate and are slidably mounted on guide rods. The guide rods are vertically installed at the corresponding positions of the mixing tank to prevent the top plate from rotating. The top plate is controlled by an electric cylinder to drive the shaft to move up and down.
[0009] As a further embodiment of this utility model: The upper end of the valve block is equipped with a sealing end face that mates with the valve seat. The lower end of the valve block is integrally equipped with a spraying block, which has a frustum-shaped structure. The upper inclined end face of the spraying block is equipped with blades. The shaft drives the spraying block to rotate synchronously. The blades spray the falling powder, so that it is evenly dispersed into the liquid mixing tank, thereby improving the dissolution efficiency of the powder.
[0010] As a further embodiment of this utility model: The upper end of the screw feeder is connected to the lower end of the feeding pipe of the mixing tank to receive the powder in the mixing tank. The lower end of the screw feeder is fixedly installed on the second ring plate by a frame rod. The bending cylinder does not contact the inner wall of the corresponding opening of the mixing tank to avoid affecting the weighing.
[0011] Compared with existing technologies, the advantages of this invention are as follows: The device uses distributed mixing tanks to store various dry powder raw materials, which are then guided into a mixing tank by a screw feeder. The mixing tank is equipped with a weighing sensor mounted on the first ring plate, allowing for real-time monitoring of the weight of the added raw materials and achieving precise control. The mixing tank also includes a valve block to block the guide cylinder, which can be controlled by an electric cylinder to facilitate weighing of the raw materials. Furthermore, a drive motor can control the shaft rotation, which in turn drives the screw blades to prevent blockage of the dry powder raw materials in the mixing tank and guide cylinder. A scattering block uses blades to scatter fallen dry powder raw materials, improving their dissolution effect. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the installation structure of the feeding mechanism of this utility model; Figure 2 This is a three-dimensional structural diagram of the feeding mechanism of this utility model; Figure 3 This is a partial cross-sectional view of the feeding mechanism of this utility model. Figure 1 ; Figure 4 This is a partial cross-sectional view of the feeding mechanism of this utility model. Figure 2 ; The diagram shows the following components: 1. Liquid mixing tank; 2. Support frame; 3. Mixing tank; 4. Batching tank; 5. Shaft; 21. First ring plate; 22. Second ring plate; 23. Support column; 31. Base plate; 32. Weighing sensor; 33. Guide cylinder; 34. Valve seat; 41. Screw feeder; 42. Bending cylinder; 51. Valve block; 52. Electric cylinder; 53. Sprinkler block; 54. Blade; 55. Cylinder frame; 56. Top plate; 57. Guide rod; 58. Drive motor; 59. Spiral blade. Detailed Implementation
[0013] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below with reference to specific illustrations.
[0014] like Figures 1-4 As shown, this embodiment provides a feeding device for producing low-calcium peritoneal dialysis fluid, including a mixing tank 1 and a feeding mechanism installed on the mixing tank 1. The feeding mechanism includes: Support 2; The support 2 includes a first ring plate 21 and a second ring plate 22, and support columns 23 are distributed on the first ring plate 21 and the second ring plate 22, and are fixedly installed on the upper end of the liquid preparation tank 1 through the support columns 23; Mixing tank 3; The mixing tank 3 has an annular bottom plate 31 on the outer side of its lower end. Weighing sensors 32 are distributed around the lower end of the bottom plate 31 and are installed on the upper end of the first annular plate 21 through the weighing sensors 32 for detecting the weight of the ingredients. The batching assembly is provided in several groups along the mixing tank 3. The batching assembly includes a batching tank 4 and a screw feeder 41 located at the lower end of the batching tank 4. The outer end of the screw feeder 41 is provided with a bending cylinder 42, which is inserted into the corresponding opening of the mixing tank 3.
[0015] In this embodiment, the first ring plate 21 and the second ring plate 22 are arranged vertically at intervals. The first ring plate 21 and the second ring plate 22 are fixedly connected by a support column 23. The support column 23 extends to the lower end of the second ring plate 22 and is fixedly connected to the upper end cover of the liquid preparation tank 1.
[0016] In this embodiment, the mixing tank 3 is provided with a guide cylinder 33 at the lower end. The guide cylinder 33 is inserted into the guide hole corresponding to the liquid preparation tank 1 and does not contact the inner wall of the guide hole to avoid affecting the weight detection. The mixing tank 3 is provided with a valve control assembly for controlling the opening and closing of the guide cylinder 33. The valve control assembly includes a shaft 5 installed on the mixing tank 3 and a valve block 51 provided at the lower end of the shaft 5. The upper end of the mixing tank 3 is provided with an electric cylinder 52 for driving the shaft 5 to move up and down. The guide cylinder 33 is provided with a valve seat 34 that cooperates with the valve block 51 to fit and seal with the raised valve block 51.
[0017] The electric cylinder 52 is fixedly mounted on the cylinder frame 55 and is fixedly mounted on the upper end of the mixing tank 3 through the cylinder frame 55. The outer end of the output rod of the electric cylinder 52 is fixedly provided with a top plate 56, and the shaft 5 is moved up and down through the top plate 56.
[0018] In this embodiment, when the mixing tank 3 introduces the powder into the liquid preparation tank 1 through the guide cylinder 33, the powder may become clogged in the mixing tank 3 and the guide cylinder 33, and the powder will fall vertically and be unevenly distributed, resulting in low fusion and decomposition efficiency. Therefore, this embodiment provides a mechanism to facilitate the dispersion of powder.
[0019] The mixing tank 3 is provided with a sliding sleeve corresponding to the shaft 5. The top plate 56 is provided with a drive motor 58 that is connected to the shaft 5. The shaft 5 is provided with a spiral blade 59 at the upper end of the valve block 51 to facilitate the smooth introduction of raw materials in the mixing tank 3 into the liquid preparation tank 1. The top plate 56 is provided with guide sleeves on both sides and is slidably mounted on the guide rod 57. The guide rod 57 is vertically installed at the corresponding position of the mixing tank 3 to prevent the top plate 56 from rotating. The top plate 56 is controlled by the electric cylinder 52 to drive the shaft 5 to move up and down.
[0020] The upper end of the valve block 51 is provided with a sealing end face that cooperates with the valve seat 34. The lower end of the valve block 51 is integrally provided with a spray block 53. The spray block 53 has a frustum-shaped structure, and blades 54 are distributed on the inclined end face of the upper end of the spray block 53. The shaft 5 drives the spray block 53 to rotate synchronously. The blades 54 spray the falling powder so that it is evenly dispersed into the liquid mixing tank 1, thereby improving the dissolution efficiency of the powder.
[0021] In this embodiment, the upper end of the screw feeder 41 is connected to the lower end of the feeding pipe of the mixing tank 4 to receive the powder in the mixing tank 4. The lower end of the screw feeder 41 is fixedly installed on the second ring plate 22 by a frame rod. The bending cylinder 42 does not contact the inner wall of the corresponding opening of the mixing tank 3 to avoid affecting the weighing.
[0022] Specifically, various dry powder raw materials are stored in corresponding ingredient tanks 4 and guided into mixing tank 3 by screw feeder 41. When adding dry powder raw materials, electric cylinder 52 controls the top plate 56 to rise, so that the valve block 51 and valve seat 34 cooperate to seal the guide cylinder 33 to prevent the powder from falling. The screw feeder 41 moves to guide the corresponding dry powder raw materials into mixing tank 3. The weighing sensor 32 detects the weight of the added raw materials in real time. Multiple dry powder raw materials are added in sequence to achieve precise control. After the addition is completed, electric cylinder 52 controls the valve block 51 to fall to open the guide cylinder 33. At the same time, the drive motor 58 controls the shaft 5 and the scattering block 53 to rotate. The spiral blades guide the raw materials downward and scatter them through the scattering block 53 to improve the dissolution effect of the dry powder raw materials.
[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents. It should be noted that, in this document, the use of relational terms such as "first" and "second" is merely used to distinguish one entity or operation from another, and does not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. In the absence of further restrictions, an element defined by the phrase "comprising a..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A feeding device for producing low-calcium peritoneal dialysis fluid, comprising a mixing tank (1) and a feeding mechanism installed on the mixing tank (1), characterized in that: Support (2); The support (2) includes a first ring plate (21) and a second ring plate (22), and support columns (23) are distributed on the first ring plate (21) and the second ring plate (22), and are fixedly installed on the upper end of the liquid preparation tank (1) by the support columns (23); Mixing tank (3); The mixing tank (3) has an annular bottom plate (31) on the outer side of its lower end. Weighing sensors (32) are distributed around the lower end of the bottom plate (31) and are installed on the upper end of the first ring plate (21) through the weighing sensors (32) to detect the weight of the ingredients. The batching components are arranged in several groups along the mixing tank (3). The batching components include the mixing tank (4) and a screw feeder (41) located at the lower end of the mixing tank (4). The outer end of the screw feeder (41) is provided with a bending cylinder (42), which is inserted into the corresponding opening of the mixing tank (3) through the bending cylinder (42).
2. The feeding device for producing low-calcium peritoneal dialysis fluid according to claim 1, characterized in that: The first ring plate (21) and the second ring plate (22) are arranged vertically at intervals. The first ring plate (21) and the second ring plate (22) are fixedly connected by a support column (23). The support column (23) extends to the lower end of the second ring plate (22) and is fixedly connected to the upper end cover of the liquid preparation tank (1).
3. The feeding device for producing low-calcium peritoneal dialysis fluid according to claim 2, characterized in that: The mixing tank (3) is provided with a guide cylinder (33) at the lower end. The guide cylinder (33) is inserted into the guide hole corresponding to the liquid preparation tank (1) and does not contact the inner wall of the guide hole. The mixing tank (3) is provided with a valve control assembly for controlling the opening and closing of the guide cylinder (33). The valve control assembly includes a shaft (5) installed on the mixing tank (3) and a valve block (51) set at the lower end of the shaft (5). The mixing tank (3) is provided with an electric cylinder (52) for driving the shaft (5) to move up and down. The guide cylinder (33) is provided with a valve seat (34) that cooperates with the valve block (51) to fit and seal with the raised valve block (51).
4. The feeding device for producing low-calcium peritoneal dialysis fluid according to claim 3, characterized in that: The electric cylinder (52) is fixedly mounted on the cylinder frame (55) and fixedly mounted on the upper end of the mixing tank (3) through the cylinder frame (55). The outer end of the output rod of the electric cylinder (52) is fixedly provided with a top plate (56), and the shaft (5) is driven to move up and down through the top plate (56).
5. The feeding device for producing low-calcium peritoneal dialysis fluid according to claim 4, characterized in that: The mixing tank (3) is provided with a sliding sleeve corresponding to the shaft (5), and the top plate (56) is provided with a drive motor (58) that is connected to the shaft (5) for transmission. The shaft (5) is provided with a spiral blade (59) at the upper end of the valve block (51) so as to facilitate the smooth introduction of the raw materials in the mixing tank (3) into the liquid preparation tank (1). The top plate (56) is provided with guide sleeves on both sides, and is slidably set on the guide rod (57) through the guide sleeves. The guide rod (57) is vertically installed at the corresponding position of the mixing tank (3), and the top plate (56) is controlled by the electric cylinder (52) to drive the shaft (5) to move up and down.
6. The feeding device for producing low-calcium peritoneal dialysis fluid according to claim 5, characterized in that: The upper end of the valve block (51) is fitted with a sealing end face that cooperates with the valve seat (34). The lower end of the valve block (51) is integrally provided with a spray block (53). The spray block (53) has a frustum-shaped structure, and blades (54) are distributed on the inclined end face of the upper end of the spray block (53). The shaft (5) drives the spray block (53) to rotate synchronously, and the blades (54) spray the falling powder.
7. The feeding device for producing low-calcium peritoneal dialysis fluid according to claim 2, characterized in that: The upper end of the screw feeder (41) is connected to the lower end of the feeding pipe of the batching tank (4) to receive the powder in the batching tank (4). The lower end of the screw feeder (41) is fixedly installed on the second ring plate (22) by the frame rod. The bending cylinder (42) does not contact the inner wall of the corresponding opening of the mixing tank (3).