A camel milk powder preparation raw material quantitative adding device

Abstract

The utility model discloses a kind of camel milk powder preparation raw material quantitative addition device, it is related to dairy product processing technical field, including bottom main support frame, the right side welding of bottom main support frame top is fixed with top main support frame, the left side of top main support frame is provided with premixing component, the bottom end of premixing component is provided with sampling component.This camel milk powder preparation raw material quantitative addition device is provided with premixing component, first metering pump and second metering pump, when using, first metering pump proportionally pumps camel milk liquid in camel milk tank into premixing tank, second metering pump proportionally pumps nutrient fortifier in nutrient fortifier tank into premixing tank, reduction motor drives driving shaft to rotate at uniform speed slowly, stirring knife mixes various slurries evenly in premixing tank, then under the pumping of booster pump, into spray dryer to carry out spray drying, realize the function of early quantitative premixing, solve the problem that device does not have the function of early quantitative premixing.

Description

Technical Field

[0001] This utility model relates to the field of dairy processing technology, specifically to a quantitative addition device for camel milk powder preparation raw materials. Background Technology

[0002] The preparation of camel milk powder is a complex process that integrates modern dairy processing technology and special process requirements. Its core objective is to preserve the precious natural nutrients (such as lactoferrin, immunoglobulins, vitamin C, etc.) and unique flavor of camel milk to the greatest extent possible while killing harmful microorganisms and ensuring product safety.

[0003] Standard camel milk powder preparation mainly adopts spray drying. Pre-treated high-concentration camel milk is pumped into the spray dryer by a booster pump. The atomized camel milk powder is rapidly dried into powder upon contact with hot air. In actual use, there are some functional deficiencies and room for improvement. For example, in current camel milk powder production workshops, after high-concentration camel milk is spray dried, some nutritional fortifiers are usually mixed in to supplement its nutritional components. The mixing of powdered nutritional fortifiers and camel milk powder requires extremely strict requirements on powder moisture content, and the thorough mixing of powder takes a long time. The mixing effect is difficult to control, and it does not have the function of quantitative premixing.

[0004] Now, a novel quantitative addition device for camel milk powder preparation raw materials is proposed to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a quantitative addition device for camel milk powder preparation raw materials, so as to solve the problem mentioned in the background art of not having the function of quantitative premixing in the early stage.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a bottom main support frame, a top main support frame welded and fixed to the right side of the top of the bottom main support frame, a camel milk tank disposed below the top main support frame, a PLC controller fixedly installed at the front end of the bottom main support frame, a booster pump fixedly installed on the left side of the top of the bottom main support frame, a premixing component disposed on the left side of the top main support frame, a sampling component disposed at the bottom end of the premixing component, a first metering pump fixedly installed at the top end of the top main support frame, a top secondary support frame fixedly connected to the right side of the top main support frame, multiple sets of second metering pumps fixedly installed at the top end of the top secondary support frame, a weighing component disposed at the bottom end inside the top secondary support frame, and multiple sets of nutrient fortifier tanks horizontally placed at the top end of the weighing component.

[0007] As a further technical solution of this utility model, the premixing component includes a premixing tank, which is fixedly connected to the left side of the top main support frame. A sealing cover is connected to the top flange of the premixing tank. A geared motor is fixedly installed at the middle position of the top of the sealing cover. A drive shaft is movably connected at the middle position of the top inside the sealing cover. Two sets of stirring blades are fixedly connected to the outside of the drive shaft.

[0008] As a further technical solution of this utility model, the output end of the geared motor and the top end of the drive shaft are fixedly connected, and the vertical center lines of the premix tank and the drive shaft coincide.

[0009] As a further technical solution of this utility model, the sealing cover, the first metering pump, and the second metering pump are connected by a pipe, and the PLC controller, the geared motor, the first metering pump, and the second metering pump are electrically connected.

[0010] As a further technical solution of this utility model, the sampling component includes a three-way connector, the flange of which is connected to the bottom of the premixing component, a first solenoid valve is fixedly installed at the bottom of the three-way connector, the bottom flange of the first solenoid valve is connected to a discharge port, a second solenoid valve is fixedly installed on the left side of the three-way connector, the booster pump and the second solenoid valve are connected through a pipeline, and the PLC controller, booster pump, first solenoid valve and second solenoid valve are electrically connected.

[0011] As a further technical solution of this utility model, the weighing assembly includes a main support plate, which is fixedly installed at the bottom of the top auxiliary support frame. The top of the main support plate has multiple sets of sensor mounting slots. Weighing sensors are fixedly installed at the four corners of the bottom of the sensor mounting slots. A storage tank plate is fixedly connected between the tops of the four sets of weighing sensors. Multiple sets of alarm lights are fixedly installed on the right side of the top of the main support plate. The tops of the main support plate, the storage tank plate, and the alarm lights are flush. The PLC controller, the weighing sensors, and the alarm lights are electrically connected.

[0012] Compared with the prior art, the beneficial effects of this utility model are: the quantitative addition device for camel milk powder preparation raw materials not only realizes the function of quantitative premixing in the early stage, but also realizes the function of easy sampling and testing, and also realizes the function of easy monitoring of the remaining amount of supplements; (1) By setting up a premixing component, a first metering pump and a second metering pump, when in use, the concentrated camel milk liquid is stored in the camel milk tank, and the nutrient fortifiers such as minerals are stored in the nutrient fortifier tank. When spray drying, the first metering pump pumps the camel milk liquid in the camel milk tank into the premixing tank in proportion, and the second metering pump pumps the nutrient fortifier in the nutrient fortifier tank into the premixing tank in proportion. The geared motor drives the drive shaft to rotate slowly at a uniform speed, and the stirring blade mixes the various slurries evenly in the premixing tank. Then, under the pumping of the booster pump, it enters the spray dryer for spray drying. Premixing is completed at the same time as feeding. After the components are mixed evenly, they are dried. The overall proportion is easy to control, and the function of quantitative premixing in the early stage is realized. (2) By setting up a sampling component, when in use, camel milk and nutritional fortifier are premixed in the premixing tank, and random sampling and testing of components can be performed. During normal operation, the second solenoid valve is in the open state and the first solenoid valve is in the closed state. When sampling, the second solenoid valve is closed and the first solenoid valve is opened, and the mixed slurry is discharged from the outlet. The testing personnel use beakers and other containers to sample and test, thus realizing the function of easy sampling and testing. (3) By setting up a weighing component, when in use, the nutrient fortifier can is placed horizontally on the storage tank pallet. As the material in the nutrient fortifier can decreases, its weight also decreases, and the pressure on the storage tank pallet also gradually decreases. The weighing sensor monitors the weight of the storage tank pallet above in real time. When the weight is lower than the preset threshold, the alarm light flashes continuously to remind the staff to replenish in time, thus realizing the function of conveniently monitoring the remaining amount of supplement. Attached Figure Description

[0013] Figure 1 This is a front view structural diagram of the present utility model; Figure 2 This is a front enlarged structural diagram of the sealing cap of this utility model; Figure 3 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle; Figure 4 This is a top view of a partial cross-sectional structure of the weighing component of this utility model.

[0014] In the diagram: 1. Bottom main support frame; 2. Top main support frame; 3. Camel milk tank; 4. PLC controller; 5. Booster pump; 6. Premixing assembly; 601. Premixing tank; 602. Sealing cover; 603. Gear motor; 604. Drive shaft; 605. Stirring blade; 7. First metering pump; 8. Top auxiliary support frame; 9. Second metering pump; 10. Sampling assembly; 1001. T-connector; 1002. First solenoid valve; 1003. Discharge port; 1004. Second solenoid valve; 11. Nutrient fortifier tank; 12. Weighing assembly; 1201. Main support plate; 1202. Sensor mounting slot; 1203. Weighing sensor; 1204. Tank support plate; 1205. Alarm light. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Example: Please refer to Figure 1-4 A camel milk powder preparation raw material quantitative addition device includes a bottom main support frame 1, a top main support frame 2 welded and fixed to the right side of the top of the bottom main support frame 1, a camel milk tank 3 arranged below the top main support frame 2, a PLC controller 4 fixedly installed at the front end of the bottom main support frame 1, a booster pump 5 fixedly installed on the left side of the top of the bottom main support frame 1, a premixing component 6 arranged on the left side of the top main support frame 2, a sampling component 10 arranged at the bottom end of the premixing component 6, a first metering pump 7 fixedly installed at the top end of the top main support frame 2, a top secondary support frame 8 fixedly connected to the right side of the top main support frame 2, multiple sets of second metering pumps 9 fixedly installed at the top end of the top secondary support frame 8, a weighing component 12 arranged at the bottom end inside the top secondary support frame 8, and multiple sets of nutrient fortifier tanks 11 horizontally placed at the top end of the weighing component 12. The premixing component 6 includes a premixing tank 601, which is fixedly connected to the left side of the top main support frame 2. A sealing cover 602 is connected to the top flange of the premixing tank 601. A geared motor 603 is fixedly installed at the middle position of the top of the sealing cover 602. A drive shaft 604 is movably connected at the middle position of the top inside the sealing cover 602. Two sets of stirring blades 605 are fixedly connected to the outside of the drive shaft 604. The output end of the geared motor 603 is fixedly connected to the top of the drive shaft 604. The vertical center lines of the premix tank 601 and the drive shaft 604 coincide. The sealing cover 602, the first metering pump 7, and the second metering pump 9 are connected by pipes. The PLC controller 4, the geared motor 603, the first metering pump 7, and the second metering pump 9 are electrically connected. Premixing in the early stage can reduce the workload in the later stage and improve the uniformity of material mixing. Specifically, such as Figure 1 and Figure 2 As shown, the first metering pump 7 pumps the camel milk liquid in the camel milk tank 3 into the premixing tank 601 in proportion, and the second metering pump 9 pumps the nutrient fortifier in the nutrient fortifier tank 11 into the premixing tank 601 in proportion. The geared motor 603 drives the drive shaft 604 to rotate slowly and uniformly. The stirring blade 605 mixes the various slurries evenly in the premixing tank 601. Then, under the pumping of the booster pump 5, the mixture enters the spray dryer for spray drying. Premixing is completed at the same time as feeding. After the components are mixed evenly, the drying process is easy to control.

[0017] The sampling component 10 includes a three-way connector 1001, which is flanged and connected to the bottom of the premixing component 6. A first solenoid valve 1002 is fixedly installed at the bottom of the three-way connector 1001. The bottom flange of the first solenoid valve 1002 is connected to the outlet 1003. A second solenoid valve 1004 is fixedly installed on the left side of the three-way connector 1001. The booster pump 5 and the second solenoid valve 1004 are connected by a pipeline. The PLC controller 4, the booster pump 5, the first solenoid valve 1002, and the second solenoid valve 1004 are electrically connected to facilitate sampling and detection. Specifically, such as Figure 1 and Figure 3 As shown, during sampling, the second solenoid valve 1004 is closed and the first solenoid valve 1002 is opened. The mixed slurry is then discharged from the outlet 1003. The testing personnel use beakers or other containers to collect samples for analysis.

[0018] The weighing assembly 12 includes a main support plate 1201, which is fixedly installed at the bottom of the top auxiliary support frame 8. The top of the main support plate 1201 has multiple sensor mounting slots 1202. Weighing sensors 1203 are fixedly installed at the four corners of the bottom of the sensor mounting slots 1202. The tops of the four sets of weighing sensors 1203 are fixedly connected to the tank support plate 1204. Multiple alarm lights 1205 are fixedly installed on the right side of the top of the main support plate 1201. The tops of the main support plate 1201, the tank support plate 1204, and the alarm lights 1205 are flush. The PLC controller 4, the weighing sensors 1203, and the alarm lights 1205 are electrically connected to facilitate the detection of the remaining amount of reinforcing agent. Specifically, such as Figure 1 and Figure 4As shown, the nutrient fortifier tank 11 is placed horizontally on the tank pallet 1204. The weighing sensor 1203 monitors the weight of the tank pallet 1204 in real time. When the weight is lower than the preset threshold, the alarm light 1205 flashes continuously to remind the staff to replenish it in time.

[0019] Working principle: In use, concentrated camel milk concentrate is first stored in camel milk tank 3, and nutrient fortifiers such as mineral slurries are stored in nutrient fortifier tank 11. During spray drying, the first metering pump 7 pumps the camel milk concentrate from camel milk tank 3 into premix tank 601 in proportion, and the second metering pump 9 pumps the nutrient fortifiers from nutrient fortifier tank 11 into premix tank 601 in proportion. The reduction motor 603 drives the drive shaft 604 to rotate slowly and uniformly, and the stirring blade 605 mixes the various slurries evenly in premix tank 601. Then, under the pumping of the booster pump 5, the mixture enters the spray dryer for spray drying. Premixing is completed at the same time as feeding, and the components are dried after being mixed evenly. The overall proportion is easy to control. Camel milk and nutritional fortifiers are premixed in premix tank 601. Random sampling can be performed to check the composition. During normal operation, the second solenoid valve 1004 is open and the first solenoid valve 1002 is closed. During sampling, the second solenoid valve 1004 is closed and the first solenoid valve 1002 is opened. The mixed slurry is then discharged from the outlet 1003. Testing personnel use beakers or other containers to collect samples for analysis. The nutritional fortifier tank 11 is placed horizontally on the storage tank pallet 1204. As the material in the nutritional fortifier tank 11 decreases, its weight also decreases, and the pressure on the storage tank pallet 1204 gradually decreases. The weighing sensor 1203 monitors the weight of the storage tank pallet 1204 in real time. When the weight is lower than a preset threshold, the alarm light 1205 flashes continuously to remind staff to replenish the tank in time.

[0020] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A device for quantitatively adding raw materials for camel milk powder preparation, comprising a bottom main support frame (1), characterized in that: A top main support frame (2) is welded and fixed to the right side of the top of the bottom main support frame (1). A camel milk tank (3) is set below the top main support frame (2). A PLC controller (4) is fixedly installed at the front end of the bottom main support frame (1). A booster pump (5) is fixedly installed on the left side of the top of the bottom main support frame (1). A premixing component (6) is set on the left side of the top main support frame (2). A sampling component (10) is set at the bottom end of the premixing component (6). A first metering pump (7) is fixedly installed at the top end of the top main support frame (2). A top secondary support frame (8) is fixedly connected to the right side of the top main support frame (2). Multiple sets of second metering pumps (9) are fixedly installed at the top end of the top secondary support frame (8). A weighing component (12) is set at the bottom end inside the top secondary support frame (8). Multiple sets of nutrient fortifier tanks (11) are horizontally placed at the top end of the weighing component (12).

2. The camel milk powder preparation raw material quantitative addition device according to claim 1, characterized in that: The premixing component (6) includes a premixing tank (601), which is fixedly connected to the left side of the top main support frame (2). A sealing cover (602) is connected to the top flange of the premixing tank (601). A geared motor (603) is fixedly installed at the middle position of the top of the sealing cover (602). A drive shaft (604) is movably connected at the middle position of the top inside the sealing cover (602). Two sets of stirring blades (605) are fixedly connected to the outside of the drive shaft (604).

3. The camel milk powder preparation raw material quantitative addition device according to claim 2, characterized in that: The output end of the geared motor (603) is fixedly connected to the top end of the drive shaft (604), and the vertical center lines of the premix tank (601) and the drive shaft (604) coincide.

4. The camel milk powder preparation raw material quantitative addition device according to claim 2, characterized in that: The sealing cover (602), the first metering pump (7), and the second metering pump (9) are connected by pipes, and the PLC controller (4), the geared motor (603), the first metering pump (7), and the second metering pump (9) are electrically connected.

5. The camel milk powder preparation raw material quantitative addition device according to claim 1, characterized in that: The sampling component (10) includes a three-way connector (1001), the flange of which is connected to the bottom of the premixing component (6). A first solenoid valve (1002) is fixedly installed at the bottom of the three-way connector (1001), and the flange of the bottom of the first solenoid valve (1002) is connected to the outlet (1003). A second solenoid valve (1004) is fixedly installed on the left side of the three-way connector (1001). The booster pump (5) and the second solenoid valve (1004) are connected by a pipeline. The PLC controller (4), the booster pump (5), the first solenoid valve (1002), and the second solenoid valve (1004) are electrically connected.

6. The camel milk powder preparation raw material quantitative addition device according to claim 1, characterized in that: The weighing assembly (12) includes a main support plate (1201), which is fixedly installed at the bottom of the top auxiliary support frame (8). The top of the main support plate (1201) has multiple sets of sensor mounting slots (1202). Weighing sensors (1203) are fixedly installed at the four corners of the bottom of the sensor mounting slots (1202). A tank tray (1204) is fixedly connected between the tops of the four sets of weighing sensors (1203). Multiple sets of alarm lights (1205) are fixedly installed on the right side of the top of the main support plate (1201). The tops of the main support plate (1201), the tank tray (1204), and the alarm lights (1205) are flush. The PLC controller (4), the weighing sensors (1203), and the alarm lights (1205) are electrically connected.

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