A rotary discharge filter washing drying three-in-one device

Abstract

The utility model relates to material handling field, concretely relates to a three-in-one equipment of discharging, mixing, filtering, washing and drying function, include: motor, speed reducer, cylinder, pivot, curved arm, piston rod, hydraulic cylinder, fixed bolster, bearing chamber, bearing seat, discharge port, bolt, key, pivot connecting part key groove, the cylinder inside is provided with corresponding stirring axle, pivot of the pivot passes through the cylinder, and one end is connected with the piston rod of hydraulic cylinder, and the other end is fixed through the fixed bolster, hydraulic cylinder is connected with the piston rod, the fixed bolster is welded with bearing chamber, and bearing chamber is installed with bearing, the speed reducer is connected with motor through flange, the discharge port is in the lower part of the cylinder, the bolt fixes the pivot on the equipment, the key is installed on the key groove, has solved the problem that the material remains in the discharge port, and the material reaction mixes insufficiently, realizes the sufficient mixing and the full discharge of material.

Description

Technical Field

[0001] This utility model relates to the field of material handling, specifically to a three-in-one device with functions of discharging, mixing, filtering, washing and drying. Background Technology

[0002] In chemical and pharmaceutical manufacturing processes, materials often require multiple processing steps, including filtration, washing, and drying. Traditional production methods typically employ multiple independent devices to complete these processes. This method occupies significant production space and increases equipment investment costs. Furthermore, material transport between different devices can easily cause contamination and damage, affecting product quality and production efficiency. Chinese patent CN117046353A discloses a three-in-one filtration, washing, and drying device. This device utilizes upper and lower cylinders, an insulation layer, a hollow stirring assembly, and an integrated feeding and liquid inlet assembly. These components concentrate the multiple material processing steps within a single unit, avoiding contamination and damage during material transport. However, due to the characteristics of the discharge port in the lower cylinder, it is difficult to achieve uniform mixing and thorough discharge of materials. Therefore, there is an urgent need for a three-in-one device that can achieve efficient mixing and complete discharge.

[0003] Current integrated filtration, washing, and drying equipment on the market still has shortcomings in terms of discharge and mixing effects. Material residue easily remains at the discharge port after use, making cleaning inconvenient and affecting the processing of subsequent batches. Furthermore, uneven mixing during the material reaction process leads to poor material processing results, failing to meet production demands. Therefore, a new integrated filtration, washing, and drying equipment has been designed that enables convenient cleaning of the discharge port and uniform material mixing. Utility Model Content

[0004] (1) Technical problems to be solved The purpose of this invention is to provide a rotary discharge, filtration, washing, and drying three-in-one device, aiming to solve the problems of material residue at the discharge port and insufficient mixing during the reaction of traditional three-in-one devices. It achieves convenient cleaning of the discharge port, ensures uniform mixing of materials during the reaction process, reduces material residue, and minimizes problems such as poor material processing quality.

[0005] (2) Technical solution To solve the above-mentioned technical problems, this utility model provides a rotary discharge, filtration, washing, and drying three-in-one device, including: a motor, a reducer, a cylinder, a rotating shaft, a crank arm, a piston rod, a hydraulic cylinder, a fixed bracket, a bearing chamber, a bearing seat, a discharge port, bolts, a key, and a keyway connecting the rotating shaft. A corresponding stirring shaft is installed inside the cylinder. The rotating shaft passes through the cylinder, with one end connected to the piston rod of the hydraulic cylinder and the other end fixed by the fixed bracket. The hydraulic cylinder is connected to the piston rod. A bearing chamber is welded onto the fixed bracket, and a bearing is installed inside the bearing chamber. The reducer is connected to the motor via a flange. The discharge port is located at the bottom of the cylinder. Bolts fix the rotating shaft to the device, and the key is installed on the keyway.

[0006] Furthermore, the rotating shaft is fixed by a fixed bracket, on which a bearing chamber is installed. A crank arm is mounted on the hydraulic cylinder, and the crank arm is fixed to the rotating shaft by a key and bolts. The hydraulic cylinder drives the rotating shaft to rotate.

[0007] Furthermore, the rotating shaft drives the mixing shaft to rotate, ensuring uniform mixing of materials and achieving excellent processing results. During discharge, the hydraulic cylinder drives the rotating shaft to push the material to the discharge port. After discharge, the entire equipment rotates 40 degrees, and any remaining material automatically slides off, facilitating cleaning, reducing material residue, and ensuring the efficiency and quality of the entire material processing process.

[0008] (3) Functional benefits

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows: When processing materials, the device uses a hydraulic cylinder to drive the rotating shaft. Combined with the overall 40-degree rotation design, this not only efficiently pushes materials to complete the discharge but also facilitates the cleaning of residual material at the discharge port after discharge, reducing manual cleaning workload and time costs. This improves ease of use and production efficiency, and reduces the risk of cross-contamination due to material residue. The rotating shaft drives the stirring shaft, and the overall rotation of the device ensures more uniform mixing of materials during the reaction process, guaranteeing consistency and stability in material processing and improving product quality. The bearing housing welded to the internal fixed support, along with bearings, provides stable support for the rotating shaft, reducing vibration and wear during rotation and extending the equipment's service life. Simultaneously, the overall structural design is reasonable, ensuring the safety and stability of the equipment during rotation. This invention integrates multiple functions such as filtration, washing, and drying into one unit, reducing the equipment's footprint, lowering investment and operating costs, simplifying the production process, and improving production efficiency. Attached Figure Description

[0010] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0011] Figure 1 is a schematic diagram of the overall structure of the rotary discharge, filtration, washing and drying three-in-one equipment of this utility model.

[0012] Figure 2 is a cross-sectional view of the internal structure of the equipment.

[0013] Figure 3 is a partial enlarged view of the fixed bracket and bearing housing.

[0014] Figure 4 is a schematic diagram of the overall rotating mechanism of the equipment.

[0015] In the diagram: 1. Motor, 2. Mechanical seal, 3. Reducer, 4. Rotary joint, 5. Cylinder, 6. Bearing housing, 7. Discharge port, 8. Shaft, 9. Bearing, 10. Agitator shaft, 11. Hydraulic cylinder, 12. Piston rod, 13. End cap, 14. Crank arm, 15. Fixed bracket, 16. Bearing chamber, 17. Support leg bracket, 18. Bolt, 19. Key, 20. Keyway of shaft connection. Detailed Implementation

[0016] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and specific examples. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, but should not be construed as limiting the present invention.

[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0018] Please see the appendix Figure 1 and attached Figure 2A rotary discharge, filtration, washing, and drying three-in-one device includes: a motor 1, a mechanical seal 2, a reducer 3, a rotary joint 4, a cylinder 5, a bearing housing 6, a discharge port 7, a rotating shaft 8, a bearing 9, a stirring shaft 10, a hydraulic cylinder 11, a piston rod 12, an end cap 13, a crank arm 14, a fixed bracket 15, a bearing chamber 16, a support leg bracket 17, bolts 18, a key 19, and a keyway 20 for the rotating shaft connection. The cylinder 5 houses the stirring shaft 10. The rotating shaft 8 penetrates the cylinder, with one end connected to the piston rod 12 of the hydraulic cylinder 11 and the other end fixed by the fixed bracket 15. The hydraulic cylinder 11 is connected to the piston rod 12. A bearing chamber 16 is welded to the fixed bracket 15, and a bearing 9 is installed inside the bearing chamber 16. The reducer 3 is connected to the motor 1 via a flange. The discharge port 7 is located at the lower part of the cylinder. The bolts 18 fix the rotating shaft 8 to the device, and the key 19 is installed on the keyway 20.

[0019] Please see the appendix Figure 3 and attached Figure 4 The rotating shaft 8 is fixed by a fixed bracket 15, on which a bearing chamber 16 is installed. The hydraulic cylinder 11 has a crank arm 14, which is fixed to the rotating shaft 8 by a key 19 and bolts 18. The hydraulic cylinder 11 drives the rotating shaft 8 to rotate. The bolts 18 fix the rotating shaft 8 to the equipment. The key 19 is installed on the keyway 20 to transmit the torque of the rotating shaft 8 and realize rotation.

[0020] Please see the appendix Figure 4 The entire device is supported by the outrigger bracket 17.

[0021] Working principle: First, check the equipment installation, mainly inspecting the motor 1, reducer 3, cylinder 5, discharge port 7, stirring shaft 10, hydraulic cylinder 11, piston rod 12, fixed bracket 15, and bearing housing 16 to ensure they are installed correctly. Then, perform a no-load test run, starting the hydraulic system and checking if the hydraulic cylinder 11 operates smoothly and the rotating shaft 8 rotates smoothly. Observe the connection between the bearing housing 16 and the rotating shaft 8 for abnormal vibrations and noise. Start the equipment and test the accuracy of the rotation angle and the stability of the rotation process.

[0022] Next, conduct load testing: After successful no-load testing, add an appropriate amount of material to the cylinder 5 and run it under load. During operation, observe the mixing effect of the stirring shaft 10 on the material when the hydraulic cylinder 11 drives the rotating shaft 8 to rotate, as well as the impact of the overall equipment rotation on material mixing. Monitor the discharge process and check whether the material can be discharged smoothly. After discharge is completed, start the overall equipment rotation function and observe the cleaning of residual material at the discharge port. Adjust parameters such as the pressure of the hydraulic cylinder 11, the angle and speed of the overall equipment rotation according to the actual operating conditions to achieve the best working effect.

[0023] Overall, the application of this equipment improves the mixing effect of materials and reduces material residue at the discharge port. It also reduces the equipment footprint and production costs, ensuring the efficiency of the entire material handling process and the quality of the products.

[0024] Finally, it should be noted that any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this invention should be included within the scope of protection of this invention.

Claims

1. A rotary discharge, filtration, washing, and drying three-in-one device, characterized in that, include: Motor (1), mechanical seal (2), reducer (3), rotary joint (4), cylinder (5), bearing housing (6), discharge port (7), rotating shaft (8), bearing (9), stirring shaft (10), hydraulic cylinder (11), piston rod (12) End cap (13), crank arm (14), fixed bracket (15), bearing chamber (16), support leg bracket (17), bolt (18), key (19), keyway (20) for rotating shaft connection. The cylinder (5) is equipped with a corresponding stirring shaft (10). The rotating shaft (8) passes through the cylinder (5). One end of the shaft is connected to the piston rod (12) of the hydraulic cylinder (11), and the other end is fixed by the fixed bracket (15). The hydraulic cylinder (11) is connected to the piston rod (12). The fixed bracket (15) is welded with a bearing chamber (16). The bearing chamber (16) is equipped with a bearing (9). The reducer (3) is connected to the motor (1) through a flange. The discharge port (7) is located at the bottom of the cylinder (5). The bolt (18) fixes the rotating shaft (8) to the equipment. The key (19) is installed on the keyway (20).

2. The rotary discharge, filtration, washing, and drying three-in-one equipment according to claim 1, characterized in that, The rotating shaft (8) is fixed by a fixed bracket (15), a bearing chamber (16) is installed on the fixed bracket (15), and a crank arm (14) is on the hydraulic cylinder (11). The crank arm (14) is fixed to the rotating shaft (8) by a key (19) and a bolt (18). The hydraulic cylinder (11) drives the rotating shaft (8) to rotate.

3. The rotary discharge, filtration, washing, and drying three-in-one equipment according to claim 1, characterized in that, One end of the rotating shaft (8) is fixedly connected to the stirring shaft (10), and the other end is connected to the hydraulic cylinder (11) through the piston rod (12). The discharge port (7) is installed at the bottom of the cylinder (5) and discharges the residual material after the cylinder (5) rotates 40 degrees.

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