End cap movable kettle body frame
Patent Information
- Application Number
- CN202521757665.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-08-18
AI Technical Summary
[0002]在化工、医药、食品等工业领域,反应釜作为物料混合、反应的核心设备,其运行效率与维护便捷性直接影响生产流程的稳定性,现有反应釜的端盖多采用螺栓紧固、法兰连接等固定方式,拆卸时需人工逐个拆除紧固件,不仅耗时费力,且在大型反应釜中,端盖自身重量较大,缺乏辅助移动机构,拆卸后需借助外部吊装设备转移,而在一些特殊的工作空间内,外部吊装设备无法实现吊运操作,这就使得操作空间受限导致无法实现釜体端盖的拆卸,且存在安全隐患,如果能够在釜体架上设计一种能够移开的端盖架,这样就能够解决端盖移动的问题,因此,需要一种端盖可移动式釜体架,以解决上述问题
[0018]于本实用新型的一实施例中,所述端盖架的底部设置有连接底座,所述连接底座位于升降连接座的下侧与齿轮齿条升降机之间。
Smart Images

Figure CN224822506U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reaction vessel technology, and in particular to a vessel body frame with movable end caps. Background Technology
[0002] In the chemical, pharmaceutical, and food industries, reaction vessels are core equipment for material mixing and reaction. Their operating efficiency and ease of maintenance directly affect the stability of the production process. Currently, the end caps of most reaction vessels are fixed using bolts or flanges. Disassembly requires manual removal of each fastener, which is not only time-consuming and labor-intensive, but also, in large reaction vessels, the end caps themselves are heavy and lack auxiliary moving mechanisms. After disassembly, they need to be moved using external hoisting equipment. However, in some special work spaces, external hoisting equipment cannot perform the lifting operation, which limits the operating space and makes it impossible to disassemble the vessel end caps, posing safety hazards. If a movable end cap frame could be designed on the vessel frame, the problem of end cap movement could be solved. Therefore, a vessel frame with movable end caps is needed to solve the above problems. Utility Model Content
[0003] In view of the shortcomings of the prior art described above, the purpose of this utility model is to provide a vessel body frame with movable end caps to solve the problem of convenient opening of the vessel body end caps in the prior art.
[0004] To achieve the above and other related objectives, this utility model provides a reactor vessel frame with movable end caps, including a reactor vessel body, and further comprising:
[0005] A vessel support frame is provided, wherein the reactor body is housed within the vessel support frame, and the vessel support frame is used to support the reactor body;
[0006] A lifting base frame supports the vessel body bracket. A liftable end cover frame is provided on the lifting base frame. Two sets of end cover slide rails are symmetrically arranged on the end cover frame. An end cover plate is provided between the two sets of end cover slide rails. An end cover drive component is provided on the end cover frame. A drive belt is provided between the movable end of the end cover drive component and the end cover plate. Both ends of the end cover plate are detachably connected to the drive belt and slide along the end cover slide rail with the drive belt.
[0007] The reactor body is supported by a vessel support frame to ensure its stability during use. A liftable end cover frame is installed on the lifting base frame, allowing the end cover height to be adjusted according to different reactor heights, thus adapting to reactors of varying heights. An end cover drive unit drives a drive belt, causing the end cover to slide along an end cover rail, enabling it to be removed from the top of the reactor body without manual operation or hoisting. This reduces the need for operating space. The end cover rail guides the sliding of the end cover, ensuring its stability during use.
[0008] In one embodiment of the present invention, two sets of drive belts are provided, and the two sets of drive belts are respectively provided on one side of the end cover slide rail. A drive connecting rod is provided between the two sets of drive belts, and the drive connecting rod is located at the movable end of the end cover drive component.
[0009] By setting two sets of drive belts, the stability of the end cover plate during sliding can be improved. Connecting the two sets of drive belts with a drive linkage can ensure the synchronicity of the movement of the two sets of drive belts, thereby ensuring the movement stability of the end cover.
[0010] In one embodiment of the present invention, the vessel body support is provided with an auxiliary support seat for supporting the drive connecting rod, and the drive connecting rod and the auxiliary support seat are rotatably connected.
[0011] To improve the stability of the drive linkage during its movement, an auxiliary support is installed in the middle of the drive linkage to prevent vibration during rotation due to the excessive length of the drive linkage, thereby ensuring the synchronous driving effect of the two sets of drive belts.
[0012] In one embodiment of the present invention, an end cover connecting plate is provided between the end cover plate and the drive belt, and the end cover connecting plate is detachably connected to the drive belt.
[0013] The end cover connecting plate facilitates the removal of the end cover from the drive belt, improving the ease of disassembly.
[0014] In one embodiment of the present invention, a gear and rack lifter is provided between the upper side of the lifting base and the end cover frame. The end cover is mounted on the movable end of the gear and rack lifter. A lifting drive is provided on one side of the lifting base. The output end of the lifting drive is connected to the gear and rack lifter to drive the gear and rack lifter to move the end cover frame up and down.
[0015] Using a rack and pinion lifter to drive the lifting and lowering motion of the end cover frame can improve the stability of the lifting and lowering motion of the end cover frame.
[0016] In one embodiment of the present invention, a lifting connecting seat is provided between the gear and rack lifter and the end cover frame. The lifting connecting seat is a right-angled connecting seat, and both ends of the lifting connecting seat are detachably connected to the gear and rack lifter and the end cover frame, respectively.
[0017] By setting up a lifting connecting seat and making it a right-angled connecting seat, the ease of disassembling the lifting connecting seat from the gear rack lift and the end cover frame can be improved. Secondly, the support stability of the lifting connecting seat can be improved. A reinforcing plate is set on the lifting connecting seat and connected to the inner side of the two right-angled sides of the lifting connecting seat.
[0018] In one embodiment of the present invention, a connecting base is provided at the bottom of the end cover frame, and the connecting base is located between the lower side of the lifting connecting seat and the gear and rack lifting machine.
[0019] By providing a connecting base at the bottom of the end cap frame, the support stability of the lifting connecting seat and the ease of assembly can be improved.
[0020] As described above, the movable end cap vessel frame of this utility model has the following beneficial effects: It supports the reactor vessel using a vessel support bracket, ensuring the stability of the reactor vessel during use; by setting a liftable end cap frame on the lifting base frame, the height of the end cap plate can be adjusted according to the different heights of the reactor vessel to meet the adaptability to reactor vessels of different heights; the end cap drive component drives the drive belt to move, thereby causing the end cap plate to slide along the end cap slide rail, thus enabling the end cap plate to be moved away from the top of the reactor vessel without manual operation or hoisting, requiring less operating space; the end cap slide rail can guide the sliding of the end cap plate, ensuring the stability of the end cap plate during use. Attached Figure Description
[0021] Figure 1 The diagram shown is a structural schematic of the movable end cap vessel frame disclosed in an embodiment of this utility model.
[0022] Figure 2 The diagram shown is a schematic diagram of the vessel support structure of the movable end cap vessel frame disclosed in this embodiment of the present utility model.
[0023] Figure 3 The diagram shown is a schematic diagram of the end cap frame structure of the movable end cap vessel frame disclosed in this embodiment of the present invention.
[0024] Figure 4 The diagram shown is a schematic diagram of the connecting base structure of the movable end cap vessel frame disclosed in this embodiment of the present utility model.
[0025] Component designation explanation
[0026] 1. Reactor body support; 2. Reactor body; 3. Lifting base frame; 4. End cover frame; 5. End cover slide rail; 6. End cover plate; 7. End cover drive component; 8. Drive belt; 9. Drive connecting rod; 10. Auxiliary support seat; 11. End cover connecting plate; 12. Gear and rack lifter; 13. Lifting drive component; 14. Lifting connecting seat; 15. Connecting base. Detailed Implementation
[0027] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.
[0028] Please see Figures 1 to 4 This utility model provides a movable end cap vessel frame, including a reaction vessel body 2 and a vessel support 1. The reaction vessel body 2 is disposed inside the vessel support 1, and the vessel support 1 is used to support the reaction vessel body 2. A lifting base frame 3 supports the vessel support 1. A liftable end cap frame 4 is provided on the lifting base frame 3. Two sets of end cap slide rails 5 are symmetrically arranged on the end cap frame 4. An end cap plate 6 is provided between the two sets of end cap slide rails 5. An end cap drive component 7 is provided on the end cap frame 4. A drive belt 8 is provided between the movable end of the end cap drive component 7 and the end cap plate 6. The two ends of the end cap plate 6 are detachably connected to the drive belt 8 and slide along the end cap slide rails 5 with the drive belt 8.
[0029] The reactor body 2 is supported by the vessel support 1 to ensure the stability of the reactor body 2 during use. By setting up a liftable end cover frame 4 on the lifting base frame 3, the height of the end cover plate 6 can be adjusted according to the different heights of the reactor body 2 to meet the adaptability of the reactor body 2 at different heights. The end cover drive component 7 drives the drive belt 8 to move, so that the end cover plate 6 slides along the end cover slide rail 5, thereby realizing the removal of the end cover plate 6 from the top of the reactor body 2 without manual operation or hoisting, and with low requirements for operating space. The end cover slide rail 5 can guide the sliding of the end cover plate 6 to ensure the stability of the end cover plate 6 during use.
[0030] Two sets of drive belts 8 are provided, and the two sets of drive belts 8 are respectively located on one side of the end cover slide rail 5. A drive connecting rod 9 is provided between the two sets of drive belts 8. The drive connecting rod 9 is located at the movable end of the end cover drive component 7. By providing two sets of drive belts 8, the stability of the end cover plate 6 during the sliding process can be improved. By connecting the two sets of drive belts 8 with the drive connecting rod 9, the synchronicity of the movement of the two sets of drive belts 8 can be ensured, thereby ensuring the movement stability of the end cover.
[0031] An auxiliary support seat 10 is provided on the vessel body support 1 to support the drive connecting rod 9. The drive connecting rod 9 and the auxiliary support seat 10 are rotatably connected. In order to improve the stability of the drive connecting rod 9 during the movement, the auxiliary support seat 10 is set in the middle of the drive connecting rod 9 to avoid the shaking that occurs during the rotation due to the excessive length of the drive connecting rod 9, thereby ensuring the synchronous driving effect of the two sets of drive belts 8.
[0032] An end cover connecting plate 11 is provided between the end cover plate 6 and the drive belt 8. The end cover connecting plate 11 is detachably connected to the drive belt 8. The provision of the end cover connecting plate facilitates the removal of the end cover plate 6 from the drive belt 8, thereby improving the ease of removal of the end cover plate 6.
[0033] A rack and pinion lifter 12 is provided between the upper side of the lifting base frame 3 and the end cover frame 4. The end cover frame 4 is located at the movable end of the rack and pinion lifter 12. A lifting drive component 13 is provided on one side of the lifting base frame 3. The output end of the lifting drive component 13 is connected to the rack and pinion lifter 12 to drive the rack and pinion lifter 12 to move the end cover frame 4 up and down. Using the rack and pinion lifter 12 to move the end cover frame 4 up and down can improve the stability of the up and down movement of the end cover frame 4.
[0034] A lifting connecting seat 14 is provided between the gear and rack lifter 12 and the end cover frame 4. The lifting connecting seat 14 is a right-angled connecting seat, and both ends of the lifting connecting seat 14 are detachably connected to the gear and rack lifter 12 and the end cover frame 4, respectively. By providing the lifting connecting seat 14 and making it a right-angled connecting seat, the ease of disassembly and reassembly of the lifting connecting seat 14 from the gear and rack lifter 12 and the end cover frame 4 can be improved. Secondly, the support stability of the lifting connecting seat 14 can be improved. A reinforcing plate is provided on the lifting connecting seat 14 and connected to the inner side of the two right-angled sides of the lifting connecting seat 14.
[0035] The bottom of the end cover frame 4 is provided with a connecting base 15, which is located between the lower side of the lifting connecting seat 14 and the gear and rack lift 12. The connection base 15 at the bottom of the end cover frame 4 can improve the support stability of the lifting connecting seat 14 and the ease of assembly.
[0036] This invention utilizes a vessel support frame to ensure the stability of the reactor body during use. By incorporating a liftable end-cap bracket on the lifting base, the height of the end cap can be adjusted to accommodate reactors of varying heights. An end-cap drive mechanism actuates a drive belt, causing the end cap to slide along a slide rail, allowing it to be removed from the top of the reactor body without manual operation or hoisting. This reduces the need for manual handling and minimizes space requirements. The slide rail guides the end cap's movement, ensuring its stability. Therefore, this invention effectively overcomes the shortcomings of existing technologies and possesses significant industrial application value.
[0037] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A movable end cap reactor frame, comprising a reactor body, characterized in that, Also includes: A vessel support frame is provided, wherein the reactor body is housed within the vessel support frame, and the vessel support frame is used to support the reactor body; A lifting base frame supports the vessel body bracket. A liftable end cover frame is provided on the lifting base frame. Two sets of end cover slide rails are symmetrically arranged on the end cover frame. An end cover plate is provided between the two sets of end cover slide rails. An end cover drive component is provided on the end cover frame. A drive belt is provided between the movable end of the end cover drive component and the end cover plate. Both ends of the end cover plate are detachably connected to the drive belt and slide along the end cover slide rail with the drive belt.
2. The movable end cap vessel frame according to claim 1, characterized in that: The drive belt is provided in two sets, and the two sets of drive belts are respectively located on one side of the end cover slide rail. A drive connecting rod is provided between the two sets of drive belts, and the drive connecting rod is located at the movable end of the end cover drive component.
3. The movable end cap vessel frame according to claim 1, characterized in that: The vessel body support is provided with an auxiliary support seat for supporting the drive connecting rod, and the drive connecting rod and the auxiliary support seat are rotatably connected.
4. The movable end cap vessel frame according to claim 1, characterized in that: An end cover connecting plate is provided between the end cover plate and the drive belt, and the end cover connecting plate is detachably connected to the drive belt.
5. The movable end cap vessel frame according to claim 1, characterized in that: A rack and pinion lift is provided between the upper side of the lifting base and the end cover frame. The end cover is mounted on the movable end of the rack and pinion lift. A lifting drive is provided on one side of the lifting base. The output end of the lifting drive is connected to the rack and pinion lift to drive the rack and pinion lift to move the end cover frame up and down.
6. The movable end cap vessel frame according to claim 5, characterized in that: A lifting connecting seat is provided between the gear and rack lifter and the end cover frame. The lifting connecting seat is a right-angled connecting seat, and both ends of the lifting connecting seat are detachably connected to the gear and rack lifter and the end cover frame, respectively.
7. The movable end cap vessel frame according to claim 1, characterized in that: The bottom of the end cover frame is provided with a connecting base, which is located on the lower side of the lifting connecting seat and between the gear and rack lift.