End cap self-opening type reaction kettle

CN224822527UActive Publication Date: 2026-10-09WUXI LEILEJIA MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522305850.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-30
Publication Date
2026-10-09
Estimated Expiration
2035-10-30

AI Technical Summary

Technical Problem

[0002]反应釜作为化工、医药、食品等工业领域的核心反应容器,由于其使用环境的特殊性,使得其釜体盖的开合并不能完全依赖于人工操作,对于需要频繁开关的釜体盖,会导致釜体盖上的管路要么采用软管连接的方式,这会使得反应釜的应用场景受限,对于一些特殊化学物质,软管并不能满足使用需求,要么需要频繁的拆卸处理,而这会大大降低使用效率,自动化开盖能够解决釜体盖的开关问题,但是如何解决釜体盖上出料管路的装配便捷性,这就需要一种端盖自开式反应釜,以解决上述问题

Benefits of technology

[0022]1、通过将端盖底座设置在反应釜体的侧面,能够为釜体盖的翻转动作提供充足的翻转空间,利用端盖架的两端分别与端盖底座和釜体盖之间互相铰接,配合翻盖驱动件,能够利用翻盖驱动件带动端盖架绕端盖底座转动,从而带动釜体盖绕端盖底座转动,以实现釜体盖的打开或关闭。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224822527U_ABST
    Figure CN224822527U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of reaction kettle, especially an end cover self-opening type reaction kettle, which comprises a kettle body cover arranged on a reaction kettle body, an end cover base arranged between the reaction kettle body and the kettle body cover, a fixed end of a cover driving element rotatably connected to the end cover base, the cover driving element driving the end cover to open or close on the reaction kettle body, a discharge pipeline extending to one side of the end cover base arranged on a discharge port, and the discharge pipeline rotatably connected to the end cover base. The end cover base is arranged on the side of the reaction kettle body, which can provide sufficient turning space for the turning action of the kettle body cover. The two ends of the end cover frame are respectively hinged to the end cover base and the kettle body cover, and cooperate with the cover driving element. The end cover frame can be driven by the cover driving element to rotate around the end cover base, thereby driving the kettle body cover to rotate around the end cover base, so as to open or close the kettle body cover.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of reaction vessel technology, and in particular to a reaction vessel with an end cap that opens automatically. Background Technology

[0002] As a core reaction vessel in the chemical, pharmaceutical, and food industries, the opening and closing of the reactor lid cannot rely entirely on manual operation due to the special nature of its operating environment. For reactor lids that require frequent opening and closing, the pipelines on the lid must be connected by flexible hoses, which limits the application scenarios of the reactor. For some special chemical substances, flexible hoses cannot meet the usage requirements, or frequent disassembly and handling are required, which greatly reduces the efficiency of use. Automated lid opening can solve the problem of opening and closing the reactor lid, but how to solve the problem of convenient assembly of the discharge pipeline on the reactor lid requires a reactor with an end cap that opens automatically to solve the above problems. Utility Model Content

[0003] In view of the shortcomings of the prior art described above, the purpose of this utility model is to provide a self-opening end cap reactor to solve the problem of convenient material discharge from the end cap of the reactor in the prior art.

[0004] To achieve the above and other related objectives, this utility model provides the following technical solution:

[0005] A self-opening end-cap reactor includes a reactor body cover disposed on the reactor body, and an end-cap base disposed between the reactor body and the reactor body cover. The end-cap base is located on the side of the reactor body, and an end-cap frame is hinged between the end-cap base and the reactor body cover. A flip-cap driving component is disposed on the end-cap base, and the end-cap is mounted on the movable end of the flip-cap driving component. The fixed end of the flip-cap driving component is rotatably connected to the end-cap base. The flip-cap driving component drives the reactor body cover to open or close on the reactor body.

[0006] The discharge port is located on the lid of the vessel body, and a discharge pipe extending to one side of the end cover base is provided on the discharge port. The discharge pipe is rotatably connected to the end cover base.

[0007] To achieve the above technical solution, by placing the end cap base on the side of the reactor body, sufficient space can be provided for the flipping action of the reactor body cover. By using the two ends of the end cap frame to be hinged to the end cap base and the reactor body cover respectively, and in conjunction with the flipping drive component, the flipping drive component can drive the end cap frame to rotate around the end cap base, thereby driving the reactor body cover to rotate around the end cap base, so as to realize the opening or closing of the reactor body cover.

[0008] To avoid the inconvenience of disassembling traditional discharge pipes, a discharge pipe extending to one side of the end cap base is installed at the discharge port, and the discharge pipe is rotatably connected to the end cap base. When the end cap of the vessel rotates around the end cap base, the discharge pipe also rotates around the end cap base. This eliminates the need to disassemble the discharge pipe on the vessel cap. Only the outer pipe of the discharge pipe needs to be disassembled according to the usage requirements.

[0009] In one embodiment of the present invention, the end cap frame is composed of two sets of parallel end cap plates, and a cover plate connecting rod is provided between the two sets of end cap plates, and multiple sets of the cover plate connecting rod are provided along the length direction of the end cap plates.

[0010] To achieve the above technical solution, in order to reduce the weight of the end cover frame on the vessel body cover, the end cover frame is composed of two sets of parallel end cover plates, and the two sets of end cover plates are supported by multiple sets of cover plate connecting rods arranged along the length direction of the end cover plates. This ensures the support reliability of the end cover frame while reducing the overall mass of the end cover frame.

[0011] In one embodiment of the present invention, the front end of the end cap frame is hinged to the vessel body cover, a connecting cap frame connected to the vessel body cover is provided at the middle position of the end cap frame, and a rotating protrusion is provided at the end of the end cap frame, the rotating protrusion extending away from the reaction vessel body to form an end cap base.

[0012] To achieve the above technical solution, the front end of the end cap frame is hinged to the vessel body cover, which, together with the connecting cover frame, enables a better opening action. Furthermore, by setting a rotating protrusion, the overall support strength of the end cap frame can be improved.

[0013] In one embodiment of the present invention, the movable end of the flip cover drive is rotatably connected to the rotating protrusion.

[0014] To achieve the above technical solution, since the rotating protrusion extends away from the reactor body to form the end cap base, a larger interactive space can be provided for the flip-top drive component, ensuring the driving stability of the flip-top drive component.

[0015] In one embodiment of the present invention, the end cap base is provided with a rotating base extending horizontally from the end cap base, and the fixed end of the flip-top drive is rotatably connected to the rotating base.

[0016] To achieve the above technical solution, the rotating base ensures the connection stability between the flip-top drive and the end cap base. Furthermore, since the rotating base extends horizontally out of the end cap base, it can provide a larger range of interactive space for the flip-top drive in conjunction with the rotating protrusion.

[0017] In one embodiment of the present invention, a pipe base is provided between the discharge pipe and the end cap base, the pipe base and the end cap base are hinged together, and the pipe base is located on one side of the hinge point between the end cap frame and the end cap base.

[0018] To achieve the above technical solution, the connection stability between the discharge pipe and the end cap base can be improved by setting a pipe base. Furthermore, placing the pipe base on the hinge point side of the end cap frame and the end cap base can improve the synchronization of the discharge pipe and the vessel cover in rotation, thus ensuring the safety of the discharge pipe in use.

[0019] In one embodiment of this utility model, the pipeline base and the discharge pipeline are connected by a flange seat.

[0020] The above technical solution utilizes a flange seat to maintain connection stability while facilitating subsequent disassembly and maintenance.

[0021] As described above, the self-opening end-cap reactor of this utility model has the following beneficial effects:

[0022] 1. By setting the end cap base on the side of the reactor body, sufficient space can be provided for the flipping action of the reactor body cover. The two ends of the end cap frame are respectively hinged to the end cap base and the reactor body cover. With the help of the flipping drive, the end cap frame can be rotated around the end cap base, thereby driving the reactor body cover to rotate around the end cap base, so as to realize the opening or closing of the reactor body cover.

[0023] 2. To avoid the inconvenience of disassembling traditional discharge pipes, a discharge pipe extending to one side of the end cap base is installed at the discharge port, and the discharge pipe is rotatably connected to the end cap base. When the end cap of the vessel rotates around the end cap base, the discharge pipe also rotates around the end cap base. In this way, it is no longer necessary to disassemble the discharge pipe on the vessel cap. Only the outer pipe of the discharge pipe needs to be disassembled according to the usage requirements. Attached Figure Description

[0024] Figure 1 The diagram shown is a structural schematic of the end-cap self-opening reactor disclosed in an embodiment of this utility model.

[0025] Figure 2 The diagram shown is a schematic diagram of the discharge pipeline structure of the end-cap self-opening reactor disclosed in this embodiment of the present invention.

[0026] Figure 3 Displayed as Figure 2 A partial enlarged view of the figure marked A in the attached diagram.

[0027] Explanation of the technical feature labels in the attached drawings:

[0028] 1. Reactor body; 2. Reactor body cover; 3. End cover base; 4. End cover bracket; 5. Flip-top drive component; 6. Discharge port; 7. Discharge pipeline; 8. End cover plate; 9. Cover plate connecting rod; 10. Connecting cover bracket; 11. Rotating protrusion; 12. Rotating base; 13. Pipeline base; 14. Flange seat. Detailed Implementation

[0029] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0030] Please see Figures 1 to 3 It should be understood that the structures, proportions, sizes, etc., illustrated in the accompanying drawings are merely for illustrative purposes to aid those skilled in the art and are not intended to limit the scope of this invention. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, without affecting the effectiveness and purpose of this invention, should still fall within the scope of the disclosed technical content. Furthermore, the terms "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and not intended to limit the scope of this invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of this invention.

[0031] Please see Figures 1 to 3 This utility model provides a self-opening end-cap reactor, including a reactor body 1 and a reactor body cover 2 disposed on the reactor body 1, and an end-cap base 3 disposed between the reactor body 1 and the reactor body cover 2. The end-cap base 3 is located on the side of the reactor body 1. By placing the end-cap base 3 on the side of the reactor body 1, sufficient space can be provided for the flipping action of the reactor body cover 2. Furthermore, an end-cap bracket 4 is hinged between the end-cap base 3 and the reactor body cover 2, and a flipping drive is provided on the end-cap base 3. Component 5, end cover bracket 4 is located at the movable end of the flip cover drive component 5, and the fixed end of the flip cover drive component 5 is rotatably connected to the end cover base 3. The flip cover drive component 5 drives the end cover to open or close on the reactor body 1. By using the two ends of the end cover bracket 4 to be hinged to the end cover base 3 and the reactor body cover 2 respectively, in conjunction with the flip cover drive component 5, the flip cover drive component 5 can drive the end cover bracket 4 to rotate around the end cover base 3, thereby driving the reactor body cover 2 to rotate around the end cover base 3, so as to realize the opening or closing of the reactor body cover 2.

[0032] The discharge port 6 is located on the vessel cover 2. A discharge pipe 7 extending to one side of the end cover base 3 is provided on the discharge port 6. The discharge pipe 7 is rotatably connected to the end cover base 3. In order to avoid the problem of inconvenience in disassembling the traditional discharge pipe 7, the discharge pipe 7 extending to one side of the end cover base 3 is provided on the discharge port 6, and the discharge pipe 7 is rotatably connected to the end cover base 3. When the vessel end cover rotates around the end cover base 3, the discharge pipe 7 will also rotate around the end cover base 3. In this way, it is not necessary to disassemble the discharge pipe 7 on the vessel cover 2. Only the outer pipe of the discharge pipe 7 needs to be disassembled according to the use needs.

[0033] The end cover frame 4 is composed of two sets of parallel end cover plates 8, and a cover plate connecting rod 9 is provided between the two sets of end cover plates 8. Multiple sets of cover plate connecting rods 9 are arranged along the length direction of the end cover plates 8. In order to reduce the weight of the end cover frame 4 on the vessel body cover 2, the end cover frame 4 is composed of two sets of parallel end cover plates 8, and the two sets of end cover plates 8 are supported by multiple sets of cover plate connecting rods 9 arranged along the length direction of the end cover plates 8. This ensures the reliability of the support of the end cover frame 4 while reducing the overall weight of the end cover frame 4.

[0034] The front end of the end cap frame 4 is hinged to the vessel body cover 2. A connecting cover frame 10 connected to the vessel body cover 2 is provided in the middle position of the end cap frame 4. A rotating protrusion 11 is provided at the end of the end cap frame 4. The rotating protrusion 11 extends out of the end cap base 3 in the direction away from the reaction vessel body 1, which hinges the front end of the end cap frame 4 to the vessel body cover 2. With the connecting cover frame 10, the opening action can be better realized. The rotating protrusion 11 can improve the overall support strength of the end cap frame 4.

[0035] The movable end of the flip-top drive component 5 is rotatably connected to the rotating protrusion 11. Since the rotating protrusion 11 extends out of the end cap base 3 in a direction away from the reactor body 1, it can provide a larger range of interaction space for the flip-top drive component 5 and ensure the driving stability of the flip-top drive component 5.

[0036] The end cap base 3 is provided with a rotating base 12 extending horizontally from the end cap base 3. The fixed end of the flip-top drive 5 is rotatably connected to the rotating base 12. The rotating base 12 can ensure the connection stability between the flip-top drive 5 and the end cap base 3. Furthermore, since the rotating base 12 extends horizontally from the end cap base 3, it can cooperate with the rotating protrusion 11 to provide a larger range of interactive space for the flip-top drive 5.

[0037] A pipe base 13 is provided between the discharge pipe 7 and the end cover base 3. The pipe base 13 is hinged to the end cover base 3. The pipe base 13 is located on the hinge point side of the end cover frame 4 and the end cover base 3. By providing the pipe base 13, the connection stability between the discharge pipe 7 and the end cover base 3 can be improved. And by placing the pipe base 13 on the hinge point side of the end cover frame 4 and the end cover base 3, the synchronization of the discharge pipe 7 and the vessel cover 2 in flipping can be improved, ensuring the safety of the discharge pipe 7 in use.

[0038] The pipe base 13 is connected to the discharge pipe 7 via a flange seat 14. The flange seat 14 can maintain connection stability while facilitating subsequent disassembly and maintenance.

[0039] This invention provides ample space for the vessel lid 2 to rotate by placing the end cap base 3 on the side of the reactor body 1. The end cap frame 4 is hinged to the end cap base 3 and the vessel lid 2 at both ends. With the help of the flip-top drive 5, the end cap frame 4 rotates around the end cap base 3, thereby rotating the vessel lid 2 to open or close. To avoid the inconvenience of disassembling the traditional discharge pipe 7, a discharge pipe 7 extending to one side of the end cap base 3 is provided on the discharge port 6, and the discharge pipe 7 is rotatably connected to the end cap base 3. When the vessel lid rotates around the end cap base 3, the discharge pipe 7 also rotates around the end cap base 3. This eliminates the need to disassemble the discharge pipe 7 on the vessel lid 2; only the outer pipe of the discharge pipe 7 needs to be disassembled according to usage requirements.

[0040] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A self-opening end-cap reactor, comprising a reactor body cover disposed on the reactor body, characterized in that, It also includes an end cap base located between the reactor body and the reactor body cover. The end cap base is located on the side of the reactor body, and an end cap frame is hinged between the end cap base and the reactor body cover. A flip-top driving component is provided on the end cap base. The end cap is mounted on the movable end of the flip-top driving component. The fixed end of the flip-top driving component is rotatably connected to the end cap base. The flip-top driving component drives the reactor body cover to open or close on the reactor body. The discharge port is located on the lid of the vessel body, and a discharge pipe extending to one side of the end cover base is provided on the discharge port. The discharge pipe is rotatably connected to the end cover base.

2. The self-opening end-cap reactor according to claim 1, characterized in that, The end cap frame consists of two sets of parallel end cap plates, and a cap plate connecting rod is provided between the two sets of end cap plates. Multiple sets of the cap plate connecting rod are provided along the length direction of the end cap plates.

3. The self-opening end-cap reactor according to claim 1, characterized in that, The front end of the end cap frame is hinged to the vessel body cover. A connecting frame for the vessel body cover is provided at the middle position of the end cap frame. A rotating protrusion is provided at the end of the end cap frame. The rotating protrusion extends out of the end cap base in a direction away from the reaction vessel body.

4. The self-opening end-cap reactor according to claim 3, characterized in that, The movable end of the flip-cover drive is rotatably connected to the rotating protrusion.

5. The self-opening end-cap reactor according to claim 1, characterized in that, The end cap base is provided with a rotating base extending horizontally from the end cap base, and the fixed end of the flip-top drive component is rotatably connected to the rotating base.

6. The self-opening end-cap reactor according to claim 1, characterized in that, A pipe base is provided between the discharge pipe and the end cover base. The pipe base and the end cover base are hinged together, and the pipe base is located on one side of the hinge point between the end cover frame and the end cover base.

7. The self-opening end-cap reactor according to claim 6, characterized in that, The pipeline base and the discharge pipeline are connected by a flange.