Homogeneous stirring chemical reaction kettle
Patent Information
- Application Number
- CN202522388650.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0003]现有的反应釜在长期使用后,出料部分容易因为搅拌的离心力导致密封不严,介质泄漏的问题,且因为振动问题及泄漏问题导致设备损坏,维护困难也是更换反应釜的主要原因
[0014]1.本实用新型,封闭盖与釜体螺纹连接、直插管分别与连接孔及导流管螺纹连接,多重螺纹密封设计可减少物料泄漏风险,避免在搅拌的过程中机体振动导致的泄漏,同时搅拌区域借助螺纹密封始终与出料部分处于分离状态,避免了传统搅拌釜体因为长期使用导致的细微泄漏。
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Figure CN224822598U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reaction vessel technology, and in particular to a homogenized stirred chemical reaction vessel. Background Technology
[0002] A reaction vessel is a comprehensive reaction container, widely used in production users such as petroleum, chemical, rubber, pesticide, dye, pharmaceutical, and food industries, as well as in various scientific research projects. As the core component inside the reaction vessel, the stirrer disperses two or more different substances during the material mixing and reaction process, thereby achieving uniform mixing and full reaction, while accelerating heat and mass transfer.
[0003] After long-term use, existing reactors are prone to leakage problems due to poor sealing of the discharge section caused by centrifugal force from stirring. Vibration and leakage problems can also lead to equipment damage and maintenance difficulties, which are the main reasons for replacing reactors.
[0004] Therefore, we propose a homogeneous stirred chemical reactor. Utility Model Content
[0005] The purpose of this invention is to overcome the shortcomings of existing technologies and propose a homogenized stirred chemical reactor to avoid equipment damage caused by poor sealing of the discharge section, medium leakage, and excessive vibration.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A homogenizing stirred chemical reactor includes a reactor body and a base. A connecting hole is located at the center of the bottom end of the reactor body, and a sealing cover is located at the top end of the reactor body. A stirring rod is movably mounted on the inner wall of the reactor body, and a sealing disc is located at the bottom end of the stirring rod. Several feed inlets are located on the surface of the sealing disc, and a guide pipe is located at the bottom end of the sealing disc. A straight insertion pipe is located at the top end of the base, passing through the connecting hole and threadedly connected to it. The straight insertion pipe is also threadedly connected to the guide pipe. A discharge pipe is located on one side of the base, and the discharge pipe communicates with the straight insertion pipe. It is worth noting that the sealing disc and the stirring rod are only engaged; the sealing disc cannot be rotated. Furthermore, when the sealing disc is engaged with the connecting hole, a gasket can be optionally added to the bottom end of the sealing disc to reduce friction. While adding a gasket does not affect leakage (because the straight insertion pipe forms a seal during the threaded connection with the connecting hole), it indirectly affects the feed rate at the feed inlets and the outflow rate of the medium at the bottom of the reactor body.
[0008] As a further embodiment of this utility model: the top of the base is engaged with the bottom of the vessel body, stirring arms are provided on both sides of the stirring rod, and a few turbulence plates are provided at the bottom of the stirring arms.
[0009] As a further improvement of this utility model: the sealing cover is threadedly connected to the vessel body, and a stepper motor is provided at the top of the sealing cover. The motor shaft of the stepper motor is connected to the top of the stirring rod through a coupling.
[0010] As a further improvement of this utility model: stable supports are provided on both sides of the stirring arm, and a circumferential groove is opened on the inner wall of the vessel body, with the stable support passing through the circumferential groove and engaging.
[0011] As a further embodiment of this invention: the bottom end of the stirring arm is provided with several connecting bearings, the connecting bearings are connected to the top of the baffle plate, several flow-disrupting grooves are formed on both sides of the baffle plate, and several flow-disrupting holes are formed on the surface of the baffle plate. As a further embodiment of this invention: an electric heating plate is provided at the bottom of the inner wall of the vessel body, and several flow-guiding grooves are formed on the surface of the electric heating plate, the flow-guiding grooves surrounding the outside of the connecting hole.
[0012] As a further improvement of this utility model: the top of the base is provided with several fixing grooves, the bottom of the vessel is provided with several fixing rods, the fixing rods are surrounded around the outside of the connecting hole, the fixing grooves correspond to and engage with the fixing rods, and the four corners of the bottom of the base are provided with elastic supports.
[0013] Compared with the prior art, this utility model provides a homogenized stirred chemical reaction vessel, which has the following beneficial effects:
[0014] 1. In this utility model, the sealing cover is threadedly connected to the vessel body, and the straight insertion tube is threadedly connected to the connecting hole and the guide pipe respectively. The multi-threaded sealing design can reduce the risk of material leakage and avoid leakage caused by the vibration of the machine body during the stirring process. At the same time, the stirring area is always separated from the discharge part by means of the threaded seal, which avoids the minor leakage caused by long-term use of traditional stirring vessel bodies.
[0015] 2. In this utility model, stirring arms are provided on both sides of the stirring rod. The bottom end of the stirring arms is connected to a bearing and equipped with a baffle plate with multiple sets of turbulence grooves. The baffle plate is engaged with the stable support on both sides of the stirring arm through the grooves around the vessel body, which can prevent shaking during stirring. At the same time, the turbulence grooves can break up the material layer and improve the uniformity of stirring. Furthermore, the baffle plate connected to the bearing is also pushed by the flowing medium to rotate when the stirring arms rotate, thus creating a turbulence effect and avoiding stirring in one direction, making the mixing more uniform.
[0016] 3. In this utility model, the top of the base is engaged with the bottom of the vessel body by a fixing groove, thereby achieving lateral stability between the vessel body and the base. The four corners of the bottom of the base are provided with elastic supports, which can buffer the vibration during stirring and reaction, and improve the overall stability.
[0017] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of a homogenized stirred chemical reaction vessel proposed in this utility model;
[0019] Figure 2 This is a schematic diagram of the vessel structure of a homogenized stirred chemical reaction vessel proposed in this utility model;
[0020] Figure 3 This is a three-dimensional structural diagram of the stirring rod of a homogenized stirring chemical reactor proposed in this utility model;
[0021] Figure 4 This is a schematic diagram of the separate structure of the vessel body and the base of a homogenized stirred chemical reaction vessel proposed in this utility model.
[0022] Figure 5 This is a three-dimensional structural diagram showing the bottom details of the vessel body of a homogenized stirred chemical reaction vessel proposed in this utility model.
[0023] In the diagram: 1. Kettle body; 2. Base; 3. Connecting hole; 4. Sealing cover; 5. Stirring rod; 6. Sealing plate; 7. Feed inlet; 8. Guide pipe; 9. Straight insertion pipe; 10. Discharge pipe; 11. Stirring arm; 12. Baffle plate; 13. Stepper motor; 14. Stabilizing support; 15. Circulating groove; 16. Connecting bearing; 17. Baffle groove; 18. Electric heating plate; 19. Guide groove; 20. Fixing groove; 21. Fixing rod; 22. Elastic support; 23. Baffle hole. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0025] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0026] Example: A homogenized stirred chemical reactor, such as Figure 1 - Figure 4As shown, the system includes a vessel body 1 and a base 2. A connection hole 3 is provided at the center of the bottom end of the vessel body 1. A sealing cover 4 is provided at the top end of the vessel body 1. A stirring rod 5 is movably installed on the inner wall of the vessel body 1. A sealing plate 6 is provided at the bottom end of the stirring rod 5. Several feed inlets 7 are provided on the surface of the sealing plate 6. A guide pipe 8 is provided at the bottom end of the sealing plate 6. A straight insertion pipe 9 is provided at the top end of the base 2. The straight insertion pipe passes through the connection hole 3 and is threaded to the connection hole 3. The straight insertion pipe 9 is threaded to the guide pipe 8. A discharge pipe 10 is provided on one side of the base 2. The discharge pipe 10 is connected to the straight insertion pipe 9. The top end of the base 2 is engaged with the bottom end of the vessel body 1. Stirring arms 11 are provided on both sides of the stirring rod 5. Several turbulence plates 12 are provided at the bottom end of the stirring arms 11. The sealing cover 4 is threaded to the vessel body 1. The straight insertion pipe 9 is threaded to the connection hole 3 and the guide pipe 8, respectively. The multi-threaded sealing design can reduce the risk of material leakage and avoid leakage caused by machine vibration during stirring.
[0027] like Figure 1 - Figure 4 As shown, the sealing cover 4 is threadedly connected to the vessel body 1. A stepper motor 13 is installed at the top of the sealing cover 4. The motor shaft of the stepper motor 13 is connected to the top of the stirring rod 5 through a coupling. Stable supports 14 are provided on both sides of the stirring arm 11. A surrounding groove 15 is opened on the inner wall of the vessel body 1. The stable supports 14 pass through the surrounding groove 15 and are engaged. Several connecting bearings 16 are provided at the bottom of the stirring arm 11. The connecting bearings 16 are connected to the top of the baffle plate 12. Several turbulence channels 17 are opened on both sides of the baffle plate 12. Several turbulence channels 23 are opened on the surface of the baffle plate 12. Stirring arms 11 are provided on both sides of the stirring rod 5. The baffle plate 12 with multiple turbulence channels 17 is installed at the bottom of the arm through the connecting bearings 16. The stable supports 14 on both sides of the arm pass through the surrounding groove 15 of the vessel body 1 and are engaged, which can prevent shaking during stirring. At the same time, the turbulence channels 17 can break the material layer and improve the uniformity of stirring.
[0028] like Figure 1 - Figure 3 As shown, an electric heating plate 18 is provided at the bottom of the inner wall of the vessel body 1. Several guide grooves 19 are opened on the surface of the electric heating plate 18. The guide grooves 19 surround the outside of the connection hole 3. Several fixing grooves 20 are opened at the top of the base 2. Several fixing rods 21 are provided at the bottom of the vessel body 1. The fixing rods 21 surround the outside of the connection hole 3. The fixing grooves 20 correspond to and engage with the fixing rods 21. Elastic supports 22 are provided at the four corners of the bottom of the base 2. The double stability support 14 system: the top of the base 2 engages with the fixing rods 21 at the bottom of the vessel body 1 through the fixing grooves 20, so as to realize the lateral stability of the vessel body 1 and the base 2. The elastic supports 22 at the four corners of the bottom of the base 2 can buffer the vibration during stirring and reaction, and improve the overall stability.
[0029] Working principle: After opening the sealing cover 4, add the material to be reacted into the vessel body 1. After closing the sealing cover 4, start the electric heating plate 18. The electric heating plate 18 heats the material, and at the same time, the guide groove 19 on its surface assists the initial flow of the material. Start the stepper motor 13 at the top of the sealing cover 4. The motor shaft drives the stirring rod 5 to rotate through the coupling. The stirring rod 5 drives the two stirring arms 11 on both sides to rotate. The stabilizing supports 14 on both sides of the arms slide along the groove 15 around the vessel body 1 to prevent the arms from shaking. The baffle plate 12 at the bottom of the arms rotates with the arms. The baffle plate 12 and the baffle groove 17 on both sides cut the material, break the material layering, and achieve homogeneous stirring. After the reaction stirring is completed, open the valve of the discharge pipe 10 on one side of the base 2. The material in the vessel body 1 enters the guide pipe 8 through the inlet 7 of the sealing plate 6, and then flows into the discharge pipe 10 through the straight insertion pipe 9, and finally is discharged from the discharge pipe 10. The guide groove 19 of the electric heating plate 18 can assist the material to flow out completely and reduce residue.
[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A homogenizing stirred chemical reaction vessel, comprising a vessel body (1) and a base (2), characterized in that: The bottom center of the vessel body (1) is provided with a connection hole (3), the top of the vessel body (1) is provided with a sealing cover (4), the inner wall of the vessel body (1) is provided with a stirring rod (5), the bottom of the stirring rod (5) is provided with a sealing plate (6), the surface of the sealing plate (6) is provided with several feed inlets (7), the bottom of the sealing plate (6) is provided with a guide pipe (8), the top of the base (2) is provided with a straight insertion pipe (9), the straight insertion pipe (9) passes through the connection hole (3) and is threadedly connected to the connection hole (3), the straight insertion pipe (9) is threadedly connected to the guide pipe (8), the side of the base (2) is provided with a discharge pipe (10), the discharge pipe (10) is connected to the straight insertion pipe (9).
2. The homogenizing stirred chemical reactor according to claim 1, characterized in that: The top of the base (2) is engaged with the bottom of the vessel body (1), and stirring arms (11) are provided on both sides of the stirring rod (5). A few turbulence plates (12) are provided at the bottom of the stirring arms (11).
3. The homogenizing stirred chemical reactor according to claim 1, characterized in that: The sealing cover (4) is threadedly connected to the vessel body (1). A stepper motor (13) is provided at the top of the sealing cover (4). The motor shaft of the stepper motor (13) is connected to the top of the stirring rod (5) through a coupling.
4. The homogenizing stirred chemical reaction vessel according to claim 2, characterized in that: Stable supports (14) are provided on both sides of the stirring arm (11), and a surrounding groove (15) is provided on the inner wall of the vessel body (1). The stable support (14) passes through the surrounding groove (15) and engages with it.
5. A homogenized stirred chemical reaction vessel according to claim 4, characterized in that: The bottom end of the stirring arm (11) is provided with several connecting bearings (16), the connecting bearings (16) are connected to the top of the baffle (12), the baffle (12) has several interference flow grooves (17) on both sides, and several interference flow holes (23) are opened on the surface of the baffle (12).
6. The homogenizing stirred chemical reactor according to claim 5, characterized in that: An electric heating plate (18) is provided at the bottom of the inner wall of the vessel body (1). Several guide grooves (19) are opened on the surface of the electric heating plate (18), and the guide grooves (19) surround the outside of the connecting hole (3).
7. The homogenizing stirred chemical reactor according to claim 1, characterized in that: The base (2) has several fixing grooves (20) at the top, and the bottom of the vessel (1) has several fixing rods (21). The fixing rods (21) are arranged around the outside of the connecting hole (3). The fixing grooves (20) correspond to and engage with the fixing rods (21). The four corners of the bottom of the base (2) are provided with elastic supports (22).