Intelligent temperature control decoloring agent reaction kettle equipment
Patent Information
- Application Number
- CN202522432552.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-17
AI Technical Summary
[0003]但是，现有的脱色剂在反应釜内部采取的方式多数为采用搅拌的方式来实现的，而脱色剂在反应时其温度是尤为重要的因素之一，当无法对其温度进行控制时，会影响脱色剂的反应效率，并且在搅拌时也多数采用单独的杆体或平行的杆体来实现的，导致其搅拌混合的效率较低
[0014]1、本设计的一种智能温控的脱色剂反应釜设备，通过加热机构中的隔热套、加热套、加热管、密封环以及导热套的设置，这样将加热管安装到导热套内部，并通过通电加热来利用导热套传递至反应釜主体内部来对反应釜主体内部脱色剂进行温控反应的目的，实用性好。
Smart Images
Figure CN224822607U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reaction vessel technology, and in particular to a decolorizing agent reaction vessel device with intelligent temperature control. Background Technology
[0002] A decolorizing agent is a chemical substance used to remove pigments from liquids or solids, thereby changing the color of the material or restoring its clarity. In the production of decolorizing agents, a reaction vessel is required. The reaction vessel allows the decolorizing agent to react or mix with the material to be treated, thereby removing unwanted pigments or impurities.
[0003] However, most existing decolorizing agents are processed inside the reactor by stirring. Temperature is a crucial factor in the reaction of decolorizing agents. When the temperature cannot be controlled, it will affect the reaction efficiency of the decolorizing agent. Furthermore, stirring is mostly carried out using a single rod or parallel rods, resulting in low stirring and mixing efficiency.
[0004] Therefore, those skilled in the art have provided an intelligent temperature-controlled decolorizing agent reactor to solve the problems mentioned in the background art. Utility Model Content
[0005] To address the shortcomings of existing technologies, this invention provides an intelligent temperature-controlled decolorizing agent reactor, which solves the problems mentioned in the background section.
[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: an intelligent temperature-controlled decolorizing agent reactor device, comprising a reactor body, a discharge port disposed on the lower surface of the reactor body, and a reactor cover disposed on the upper surface of the reactor body. A motor is installed at the middle position of the upper surface of the reactor cover, and a rotating shaft is connected to the drive end of the motor. A connecting sleeve is sleeved on the outer side of the rotating shaft. A first stirring rod and a second stirring rod are disposed on the outer side of the connecting sleeve from left to right, and an arc-shaped rod is connected to the lower end of the connecting sleeve.
[0007] A heating mechanism is also provided on the outside of the main body of the reactor. The heating mechanism includes a heating jacket installed on the outside of the main body of the reactor. A heat insulation jacket is provided on the outside of the heating jacket, and a heat-conducting jacket is provided through the inside of the heating jacket. A sealing ring is threaded to one end of the heat-conducting jacket, and a heating tube is provided inside the heat-conducting jacket.
[0008] As a further technical solution of this utility model, bolts are symmetrically arranged on the outside of the connecting sleeve, and a threaded hole for threaded connection with the bolts is opened on the outside of the rotating shaft.
[0009] As a further technical solution of this utility model, six first stirring rods are symmetrically arranged on the outside of the connecting sleeve, and three second stirring rods are symmetrically arranged on the outside of the connecting sleeve, with the first stirring rods and the second stirring rods being arranged alternately.
[0010] As a further technical solution of this utility model, the outer side of the arc-shaped rod is in contact with the inner bottom end of the reactor body.
[0011] As a further technical solution of this utility model, the outside of the heating tube is in contact with the inside of the heat-conducting sleeve, and the heat-conducting sleeve is disposed inside the main body of the reaction vessel.
[0012] As a further technical solution of this utility model, the heat insulation sleeve is made of glass wool.
[0013] This invention provides an intelligent temperature-controlled decolorizing agent reaction vessel, which has the following advantages compared with the prior art:
[0014] 1. This design is a smart temperature-controlled decolorizing agent reaction vessel. Through the arrangement of a heat insulation sleeve, a heating sleeve, a heating tube, a sealing ring, and a heat-conducting sleeve in the heating mechanism, the heating tube is installed inside the heat-conducting sleeve. By applying electricity to heat the vessel, the heat is transferred to the inside of the reaction vessel through the heat-conducting sleeve to achieve the purpose of temperature-controlled reaction of the decolorizing agent inside the reaction vessel. It has good practicality.
[0015] 2. This design is a smart temperature-controlled decolorizing agent reactor. Through the arrangement of a motor, a rotating shaft, a connecting sleeve, a first stirring rod, a second stirring rod, and an arc-shaped rod, the rotating shaft rotates when the motor is working. This allows the first and second stirring rods outside the connecting sleeve to fully stir the decolorizing agent inside the reactor body. The arc-shaped rod further enhances the stirring reaction effect, making it highly practical. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of a smart temperature-controlled decolorizing agent reaction vessel.
[0017] Figure 2 This is a schematic diagram of the heating mechanism of a smart temperature-controlled decolorizing agent reactor.
[0018] Figure 3 A schematic diagram of the structure of the first stirring rod in a smart temperature-controlled decolorizing agent reactor;
[0019] Figure 4 This is a schematic diagram of the internal structure of the reactor body in an intelligent temperature-controlled decolorizing agent reactor device.
[0020] In the diagram: 1. Reactor body; 11. Discharge port; 2. Reactor lid; 3. Motor; 31. Rotating shaft; 32. Connecting sleeve; 33. First stirring rod; 34. Second stirring rod; 35. Arc rod; 4. Heating mechanism; 41. Heat insulation sleeve; 42. Heating sleeve; 43. Heating tube; 44. Sealing ring; 45. Heat conducting sleeve. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-4 This utility model provides a technical solution for an intelligent temperature-controlled decolorizing agent reaction vessel: it includes a reaction vessel body 1, a discharge port 11 on the lower surface of the reaction vessel body 1, and a vessel cover 2 on the upper surface of the reaction vessel body 1. A motor 3 is installed at the middle position of the upper surface of the vessel cover 2. The drive end of the motor 3 is connected to a rotating shaft 31. A connecting sleeve 32 is sleeved on the outside of the rotating shaft 31. A first stirring rod 33 and a second stirring rod 34 are arranged from left to right on the outside of the connecting sleeve 32. An arc-shaped rod 35 is connected to the lower end of the connecting sleeve 32. This arrangement uses the operation of the motor 3 to make the rotating shaft 31 rotate. When rotating, the first stirring rod 33 and the second stirring rod 34 outside the connecting sleeve 32 can fully stir and mix the decolorizing agent and raw materials inside the reaction vessel body 1 to achieve the reaction of the decolorizing agent.
[0023] A heating mechanism 4 is also provided on the outside of the reactor body 1. The heating mechanism 4 includes a heating jacket 42 installed on the outside of the reactor body 1. A heat insulation jacket 41 is provided on the outside of the heating jacket 42, and a heat-conducting jacket 45 is provided through the inside of the heating jacket 42. A sealing ring 44 is threaded to one end of the heat-conducting jacket 45, and a heating tube 43 is provided inside the heat-conducting jacket 45. This arrangement installs the heating tube 43 inside the heat-conducting jacket 45 and locks it with the sealing ring 44. In this way, the heating tube 43 can be heated by external power supply. At the same time, the heating temperature of the heating tube 43 is controlled by an external temperature controller. Thus, the heat can be transferred to the inside of the reactor body 1 through the heat-conducting jacket 45 to provide a suitable temperature for the inside.
[0024] like Figure 3 As shown, bolts are symmetrically arranged on the outside of the connecting sleeve 32, and a threaded hole for threaded connection with the bolt is opened on the outside of the rotating shaft 31. This arrangement utilizes the threaded connection between the bolt and the threaded hole, which facilitates the installation and disassembly of the connecting sleeve 32 and the rotating shaft 31.
[0025] like Figure 3 As shown, six first stirring rods 33 are symmetrically arranged on the outside of the connecting sleeve 32, and three second stirring rods 34 are symmetrically arranged on the outside of the connecting sleeve 32. The first stirring rods 33 and the second stirring rods 34 are staggered. The outer side of the arc-shaped rod 35 contacts the inner bottom end of the reactor body 1. This arrangement of the first stirring rods 33 in pairs and the second stirring rods 34 in single pairs allows for comprehensive stirring and mixing of the decolorizing agent inside the reactor body 1 during rotation.
[0026] like Figure 2 As shown, the outside of the heating tube 43 is in contact with the inside of the heat-conducting sleeve 45, which is located inside the reactor body 1. The heat insulation sleeve 41 is made of glass wool. This arrangement allows the heating tube 43 to contact the heat-conducting sleeve 45, which can transfer the heat generated by the heating tube 43 to the heat-conducting sleeve 45. The heat can then be transferred to the interior of the reactor body 1 through the heat-conducting sleeve 45, thus enabling the decolorizing agent inside the reactor body 1 to undergo a temperature-controlled reaction.
[0027] The working principle of this utility model is as follows: When using the intelligent temperature-controlled decolorizing agent reaction vessel equipment of this utility model, the decolorizing agent to be reacted and its raw materials are first put into the reaction vessel body 1 through the feed port on the lid 2. After entering, the heating tube 43 is heated by external power supply, and the heating temperature is controlled by the temperature controller. In this way, the heating temperature will be transferred to the interior of the reaction vessel body 1 through the heat conduction sleeve 45, and the heat insulation sleeve 41 can reduce the heat loss inside the reaction vessel body 1.
[0028] When the decolorizing agent reacts inside the reactor body 1, the motor 3 is started, which causes the rotating shaft 31 to rotate. During its rotation, the first stirring rod 33 and the second stirring rod 34 outside the connecting sleeve 32 can fully stir and mix the decolorizing agent and raw materials inside the reactor body 1. The arc rod 35 can scrape the inner bottom of the reactor body 1, thereby improving the reaction efficiency of the decolorizing agent and making it practical.
[0029] All electrical devices used in this invention are existing and known, and are connected to an external main controller and power supply. The main controller can be a conventional and known device such as a computer, and can be purchased and used directly on the market. Its structure, circuit and control principle are all existing and known technologies. Therefore, the structure, circuit and control principle of the device are not described in detail here.
[0030] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.
Claims
1. A smart temperature-controlled decolorizing agent reaction vessel, characterized in that, The reactor includes a reactor body (1), a discharge port (11) on the lower surface of the reactor body (1), and a reactor cover (2) on the upper surface of the reactor body (1). A motor (3) is installed at the middle position of the upper surface of the reactor cover (2). The drive end of the motor (3) is connected to a rotating shaft (31). A connecting sleeve (32) is sleeved on the outside of the rotating shaft (31). A first stirring rod (33) and a second stirring rod (34) are arranged from left to right on the outside of the connecting sleeve (32). An arc rod (35) is connected to the lower end of the connecting sleeve (32). A heating mechanism (4) is also provided on the outside of the reactor body (1). The heating mechanism (4) includes a heating sleeve (42) installed on the outside of the reactor body (1). A heat insulation sleeve (41) is provided on the outside of the heating sleeve (42), and a heat-conducting sleeve (45) is provided through the inside of the heating sleeve (42). A sealing ring (44) is threaded to one end of the heat-conducting sleeve (45), and a heating tube (43) is provided inside the heat-conducting sleeve (45).
2. The intelligent temperature-controlled decolorizing agent reaction vessel equipment according to claim 1, characterized in that, Bolts are symmetrically arranged on the outside of the connecting sleeve (32), and a threaded hole for threaded connection with the bolts is opened on the outside of the rotating shaft (31).
3. The intelligent temperature-controlled decolorizing agent reaction vessel equipment according to claim 1, characterized in that, The first stirring rod (33) is symmetrically arranged in six places on the outside of the connecting sleeve (32), and the second stirring rod (34) is symmetrically arranged in three places on the outside of the connecting sleeve (32). The first stirring rod (33) and the second stirring rod (34) are arranged alternately.
4. The intelligent temperature-controlled decolorizing agent reaction vessel equipment according to claim 1, characterized in that, The outer side of the arc-shaped rod (35) is in contact with the inner bottom end of the reactor body (1).
5. The intelligent temperature-controlled decolorizing agent reaction vessel equipment according to claim 1, characterized in that, The outside of the heating tube (43) is in contact with the inside of the heat-conducting sleeve (45), which is located inside the reactor body (1).
6. The intelligent temperature-controlled decolorizing agent reaction vessel equipment according to claim 1, characterized in that, The heat insulation sleeve (41) is made of glass wool.