A waste mushroom bag recycling device for edible mushrooms
Patent Information
- Application Number
- CN202522059534.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-25
AI Technical Summary
[0004]食用菌菌包使用完毕后,其基料可作为废料被重复利用,但目前的菌包回收设备分离效果不佳,常出现残损菌包连同基料一同排出的现象,导致需要人工进行二次筛选处理,效率较低且操作复杂;因此,针对上述问题提出一种食用菌的废弃菌包回收装置
1.本实用新型通过刀片,被切割后菌包节落在挡板上时,在撞击的作用下,基料表面的菌袋大部分也会自行脱落,这时失去基料支撑的菌袋再被挤压辊挤压破碎时,不仅不会出现炸裂的情况,还会保证菌袋较为完整的通过,进而避免将基料包住的情况,免去了人工筛选的步骤,进而提高了菌包回收的效率以及脱料的完全程度。
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Figure CN224822702U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mushroom bag recycling technology, specifically a device for recycling waste mushroom bags used in edible fungi. Background Technology
[0002] Edible fungi are a type of fungus that can form large fruiting bodies that can be consumed by humans. They are not only delicious ingredients, but also have rich nutritional value and certain medicinal effects.
[0003] Edible fungi require mushroom spawn bags during cultivation. These bags represent a common method for modern edible fungi cultivation. They are made by inoculating fungal spawn into bagged culture media, such as cottonseed hulls, and then cultivating the fungi in greenhouses under controlled temperatures. Under suitable conditions, the mycelium in the spawn bags will continuously grow, eventually producing edible fungi.
[0004] After the mushroom spawn bags are used up, their substrate can be reused as waste. However, the current spawn bag recycling equipment has poor separation effect, and damaged spawn bags are often discharged together with the substrate, which requires manual secondary screening, which is inefficient and complicated. Therefore, in order to solve the above problems, a waste mushroom spawn bag recycling device for edible fungi is proposed. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art and solve at least one technical problem in the background art, this utility model proposes a waste mushroom bag recycling device for edible fungi.
[0006] The technical solution adopted by this utility model to solve its technical problem is: the waste mushroom bag recycling device of this utility model includes a box, and a bracket is fixedly connected to the surface of the box for supporting the box. The motor has a bracket fixedly connected to the surface of the housing, the motor is fixedly mounted on the base frame, and a rotating shaft is rotatably connected inside the housing; There are two rotating shafts, which are symmetrically designed, and each rotating shaft has a pressing roller fixedly connected to its surface. The surface of the box is provided with a material inlet and a material outlet; The inner wall of the box is provided with a filter screen, and a shaking mechanism is provided on one side of the filter screen; The second rotating shaft is connected to the motor output shaft by a belt drive, and a tensioning wheel is connected to the surface of the housing by a spring.
[0007] Preferably, one of the rotating shafts has one end that passes through the housing and is fixedly connected to the output shaft of the motor, and the other end also passes through the side wall of the housing, and a gear is fixedly connected to the end of the shaft. The other rotating shaft has one end that passes away from the motor that passes through the housing and is rotatably connected to the motor, and a gear is also fixedly connected to the end of the shaft. The pair of rotating shafts rotate in opposite directions through gear meshing.
[0008] Preferably, the inner wall of the box is rotatably connected to a rotating shaft, and there are two rotating shafts. The pair of rotating shafts are symmetrically designed. One rotating shaft has one end that passes through the side wall of the box and is driven by a belt. The other rotating shaft has one end that passes through the surface of the box away from the motor and is fixedly connected to a gear. The pair of rotating shafts rotate in opposite directions through gear meshing. Blades are fixedly connected to the surfaces of both rotating shafts, and the blades are located below the feed port.
[0009] Preferably, a baffle is fixedly connected to the inner wall of the box. The baffle is designed in an arc shape, and the free ends of the two baffles point between the two extrusion rollers. The baffle can guide the cut mushroom bag directly between the two extrusion rollers, thereby preventing it from scattering to both sides and improving the crushing efficiency.
[0010] Preferably, the shaking mechanism includes a fixed block, which is fixedly installed on the side wall of the housing. A through hole is provided at the base of the fixed block. A slot is provided at one end of the filter screen, which is slidably connected to the fixed block through the slot. A sliding shaft is fixedly connected to the surface of the filter screen. The other end of the sliding shaft passes through the housing and is slidably connected, and a sliding plate is fixedly connected to the end of the shaft. A guide plate is fixedly connected to the side wall of the housing. An angle is provided on the surface of the guide plate. A lever is fixedly connected to the surface of the output shaft of the motor. The lever is designed with a large and small head. A through hole is provided on the surface of the bracket. A sliding rod is slidably connected to the surface of the bracket by a spring. A lever is rotatably connected to the through hole on the surface of the bracket by a torsion spring. Two levers are provided.
[0011] Preferably, both ends of the slide rod are rotatably connected to rollers, and the rollers are designed to be perpendicular to each other.
[0012] Preferably, a second lever is fixedly connected to the surface of the filter plate, a rotating rod is rotatably connected to the side wall of the housing via a torsion spring, an impact ball is fixedly connected to the end of the rotating rod, a connecting rod is fixedly connected to the surface of the rotating rod, a sleeve shaft is fixedly connected to the side wall of the housing, and the connecting rod passes through the sleeve shaft and is slidably connected via a spring.
[0013] Preferably, a buffer pad is fixedly sleeved on the surface of the connecting rod, the buffer pad being made of rubber, and a roller is also rotatably connected to the surface of the second toggle block.
[0014] The advantages of this utility model are: 1. In this utility model, when the mushroom bag section is cut by the blade and falls onto the baffle, most of the mushroom bag on the surface of the substrate will also fall off on its own under the impact. When the mushroom bag, which has lost the support of the substrate, is crushed by the extrusion roller, it will not explode, but will also ensure that the mushroom bag passes through relatively intact. This avoids the situation of covering the substrate, eliminates the need for manual screening, and thus improves the efficiency of mushroom bag recycling and the completeness of material removal.
[0015] 2. This utility model achieves the screening effect through the reciprocating motion of the filter screen. It can not only flatten the base material residue accumulated on the surface of the filter screen and allow it to fall more quickly to avoid clogging, but also send the detached mushroom bags to the feed port more quickly. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the box structure in Example 1; Figure 2 This is a schematic diagram of a partial cross-sectional structure of the box in Embodiment 1; Figure 3 This is a schematic diagram of the sliding shaft structure in Example 1; Figure 4 Example 1 Figure 3 Schematic diagram of the structure at point A in the middle; Figure 5 This is a schematic diagram of the pusher block structure in Embodiment 1; Figure 6 This is a schematic diagram of the rotating rod structure in Embodiment 2; Figure 7 Example 2 Figure 6 Schematic diagram of the structure at point B.
[0018] In the diagram: 1. Box body; 2. Feed inlet; 3. Rotating shaft one; 5. Discharge outlet; 6. Rotating shaft two; 7. Motor; 8. Bracket; 9. Slide plate; 11. Slide shaft; 13. Lever; 16. Roller; 17. Slide rod; 18. Lever block one; 19. Blade; 20. Fixing block; 21. Baffle; 22. Extrusion roller; 23. Filter screen; 25. Gear; 26. Guide plate; 27. Lever block two; 28. Rotating rod; 29. Sleeve shaft; 31. Connecting rod; 32. Buffer pad. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Example 1 Please see Figure 1-5 As shown, a waste mushroom bag recycling device for edible fungi includes a box 1, and a support 8 is fixedly connected to the surface of the box 1 for supporting the box 1. Motor 7, bracket 8 is fixedly connected to the surface of housing 1, motor 7 is fixedly mounted on the base frame, and rotating shaft 6 is rotatably connected inside housing 1; There are two rotating shafts 6, which are symmetrically designed, and each of the two rotating shafts 6 has a pressing roller 22 fixedly connected to its surface; The surface of the box 1 is provided with a feed inlet 2 and a discharge outlet 5; A filter screen 23 is installed on the inner wall of the housing 1, and a shaking mechanism is installed on one side of the filter screen 23. The shaft 6 is connected to the output shaft of the motor 7 via a belt drive, and a tension wheel is connected to the surface of the housing 1 via a spring. One of the rotating shafts 26 has one end that passes through the housing 1 and is fixedly connected to the output shaft of the motor 7. The other end also passes through the side wall of the housing 1 and is fixedly connected to a gear 25. The other rotating shaft 26 has one end that passes through the housing 1 and is rotatably connected to it. The other end is also fixedly connected to a gear 25. The pair of rotating shafts 26 rotate in opposite directions through the meshing of the gear 25. The inner wall of the housing 1 is rotatably connected to a rotating shaft 1. There are two rotating shafts 13. The pair of rotating shafts 13 are symmetrically designed. One of the rotating shafts 13 passes through the side wall of the housing 1 and is driven by a belt. The other rotating shaft 13 has one end that passes through the surface of the housing 1 and is fixedly connected to a gear 25. The pair of rotating shafts 13 rotate in opposite directions through the meshing of the gear 25. Both rotating shafts 13 have blades 19 fixedly connected to their surfaces. The blades 19 are located below the feed port. During operation, starting motor 7 drives the two extrusion rollers 22 and blades 19 to rotate. Under the action of gear 25, the two sets of blades 19 and the two extrusion rollers 22 rotate in opposite directions. At this time, the mushroom bags to be recycled are put into the box 1 through the feeding port. The mushroom bags first come into contact with the blades 19, which cut and divide the mushroom bags into several fixed-size sections. The cut mushroom bags fall between the extrusion rollers 22 and are crushed. Because the outer packaging of the mushroom bags is plastic, they are largely preserved intact. The crushed substrate passes through the filter screen 23 and falls below the box 1, while the mushroom bags are intercepted by the filter screen 23. Because the filter screen 23 is inclined, the mushroom bags are discharged through the discharge port 5 under the action of gravity. The design of section 9 allows for pre-treatment of the mushroom bags, cutting them into shorter sections to prevent the entire bag from being directly squeezed and bursting. This would not only cause the bags to break into small pieces but also potentially trap the substrate. These broken pieces could fall through the filter screen 23 and into the lower part of the chamber 1, affecting the recovery of the substrate. Additionally, the bags could be discharged through the outlet 5 while still containing substrate. With the blade 19, when the cut sections of the mushroom bags fall onto the baffle 21, the impact causes most of the bags on the substrate surface to detach on their own. When the bags, now without substrate support, are squeezed and broken by the compression roller 22, they not only avoid bursting but also allow the bags to pass through relatively intact. This prevents the bags from trapping the substrate, eliminates the need for manual screening, and improves the efficiency of mushroom bag recovery and the completeness of material removal.
[0021] A baffle 21 is fixedly connected to the inner wall of the box 1. The baffle 21 is designed in an arc shape, and the free ends of the two baffles 21 both point between the two extrusion rollers 22. During operation, after the cut mushroom bag falls on the surface of the baffle 21, the mushroom bag is guided between the two extrusion rollers 22 by the guide plate 26.
[0022] The shaking mechanism includes a fixed block 20, which is fixedly installed on the side wall of the housing 1. A through hole is opened at the root of the fixed block 20. A slot is opened at one end of the filter screen 23. The filter screen 23 is slidably connected to the fixed block 20 through the slot. A sliding shaft 11 is fixedly connected to the surface of the filter screen 23. The other end of the sliding shaft 11 passes through the housing 1 and is slidably connected. A sliding plate 9 is fixedly connected to the end of the sliding shaft 1. A guide plate 26 is fixedly connected to the side wall of the housing 1. An angle is opened on the surface of the guide plate 26. A lever 18 is fixedly connected to the surface of the output shaft of the motor 7. The lever 18 is designed with a large and small head. A through hole is opened on the surface of the bracket 8. A sliding rod 17 is slidably connected to the surface of the bracket 8 through a spring. A lever 13 is rotatably connected to the through hole on the surface of the bracket 8 through a torsion spring. There are two levers 18. Rollers 16 are rotatably connected to both ends of the sliding rod 17 and are designed to be perpendicular to each other. During operation, the output shaft of motor 7 rotates, driving the first dial 18 to rotate. When the first dial 18 rotates above the slide bar 17, it presses the slide bar 17 downwards. At this time, the slide bar 17 presses the lever 13 to rotate, which in turn moves the slide plate 9. The slide plate 9 then moves the filter screen 23 towards the motor 7. After the motor 7 drives the first dial 18 past the slide bar 17, the spring drives the slide shaft 11 to reset, and the filter screen 23 is reset by the slide shaft 11. This process repeats continuously, achieving the screening effect through the reciprocating motion of the filter screen 23. This not only filters piled-up filters but also... The base material residue accumulated on the surface of the filter screen 23 is spread out, allowing it to fall more quickly and avoid clogging. It also allows the detached mushroom bags to be fed into the feed port more quickly. Because the surface of the fixing block 20 has through holes, any base material that rolls to the position of the fixing block 20 will be screened out. At the same time, the rollers 16 at both ends of the slide rod 17 can change the sliding friction to rolling friction, which can reduce wear and extend the service life of the slide rod 17. The two levers 27 adopt a symmetrical design, which can balance the output shaft of the motor 7, reducing noise and preventing the motor 7 from being damaged due to imbalance.
[0023] Example 2 Please see Figure 6-7 As shown in the first embodiment, as another implementation of this utility model, a second toggle block 27 is fixedly connected to the surface of the filter plate, a rotating rod 28 is rotatably connected to the side wall of the housing 1 via a torsion spring, an impact ball is fixedly connected to the end of the rotating rod 28, a connecting rod 31 is fixedly connected to the surface of the rotating rod 28, a sleeve shaft 29 is fixedly connected to the side wall of the housing 1, the connecting rod 31 passes through the sleeve shaft 29 and is slidably connected by a spring, a buffer pad 32 is fixedly sleeved on the surface of the connecting rod 31, the buffer pad 32 is made of rubber, and a roller 16 is also rotatably connected to the surface of the second toggle block 27; During operation, the motor 7 drives the filter screen 23 to shake repeatedly, which in turn drives the second toggle block 27 to move back and forth. The second toggle block 27 strikes the rotating rod 28, causing the rotating rod 28 to rotate and drive the impact ball at its end to strike the bottom surface of the filter screen 23, thereby cleaning and unclogging the filter screen 23 and effectively preventing the filter screen 23 from becoming blocked, thus ensuring the filtration effect of the filter screen 23. When the connecting rod 31 slides in the sleeve shaft 29, the buffer pad 32 will be stuck in the hole of the sleeve shaft 29. The buffer pad 32, together with the spring, delays the reset time of the connecting rod 31, thereby reducing the impact frequency, ensuring the cleaning effect while extending the service life of the filter screen 23 and the impact ball.
[0024] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A device for recycling waste mushroom bags from edible fungi, characterized in that: Includes a box body (1), and a bracket (8) is fixedly connected to the surface of the box body (1) for supporting the box body (1); The motor (7) is fixedly connected to the surface of the housing (1) and the motor (7) is fixedly installed on the base frame. The housing (1) is rotatably connected to the rotating shaft (6). There are two rotating shafts (6), and they are designed symmetrically. Each of the two rotating shafts (6) has a pressing roller (22) fixedly connected to its surface. The surface of the box (1) is provided with a feed inlet (2) and a discharge outlet (5); The inner wall of the box (1) is provided with a filter screen (23), and a shaking mechanism is provided on one side of the filter screen (23); The rotating shaft (6) is connected to the output shaft of the motor (7) by a belt drive, and the surface of the housing (1) is connected to a tension wheel by a spring.
2. The waste mushroom bag recycling device for edible fungi according to claim 1, characterized in that: One of the rotating shafts (6) has its end connected to the output shaft of the motor (7) through the housing (1), and its other end also has its end connected to the side wall of the housing (1), and a gear (25) is fixedly connected to its end. The other rotating shaft (6) has its end away from the motor (7) connected to the housing (1) for rotation, and a gear (25) is also fixedly connected to its end. The pair of rotating shafts (6) rotate in opposite directions through the meshing of the gears (25).
3. The waste mushroom bag recycling device for edible fungi according to claim 2, characterized in that: The inner wall of the box (1) is rotatably connected to a rotating shaft (3). There are two rotating shafts (3). The pair of rotating shafts (3) are symmetrically designed. One of the rotating shafts (3) has its end penetrating through the side wall of the box (1) and is driven by a belt. The other rotating shaft (3) has its end away from the motor (7) penetrating through the surface of the box (1) and is fixedly connected to a gear (25). The pair of rotating shafts (3) rotate in opposite directions through the meshing of the gear (25). Both rotating shafts (3) have blades (19) fixedly connected to their surfaces. The blades (19) are located below the feed port.
4. The waste mushroom bag recycling device for edible fungi according to claim 3, characterized in that: The inner wall of the box (1) is fixedly connected with a baffle (21). The baffle (21) is designed in an arc shape, and the free ends of the two baffles (21) point between the two extrusion rollers (22).
5. The waste mushroom bag recycling device for edible fungi according to claim 4, characterized in that: The shaking mechanism includes a fixed block (20), which is fixedly installed on the side wall of the box (1). A through hole is provided at the root of the fixed block (20). A slot is provided at one end of the filter screen (23). The filter screen (23) is slidably connected to the fixed block (20) through the slot. A sliding shaft (11) is fixedly connected to the surface of the filter screen (23). The other end of the sliding shaft (11) is slidably connected through the box (1) and a sliding plate (9) is fixedly connected to the end. A guide plate (26) is fixedly connected to the side wall of the box (1). An angle is provided on the surface of the guide plate (26). A lever (18) is fixedly connected to the surface of the output shaft of the motor (7). The lever (18) is designed with a large and small head. A through hole is provided on the surface of the bracket (8). A sliding rod (17) is slidably connected to the surface of the bracket (8) through a spring. A lever (13) is rotatably connected to the through hole on the surface of the bracket (8) through a torsion spring. There are two levers (18).
6. The waste mushroom bag recycling device for edible fungi according to claim 5, characterized in that: Both ends of the slide bar (17) are rotatably connected to rollers (16), and they are designed to be perpendicular to each other.
7. The waste mushroom bag recycling device for edible fungi according to claim 6, characterized in that: The filter screen is fixedly connected to a second lever (27), the side wall of the box (1) is rotatably connected to a rotating rod (28) via a torsion spring, the end of the rotating rod (28) is fixedly connected to an impact ball, the surface of the rotating rod (28) is fixedly connected to a connecting rod (31), the side wall of the box (1) is fixedly connected to a sleeve shaft (29), the connecting rod (31) passes through the sleeve shaft (29) and is slidably connected by a spring.
8. A waste mushroom bag recycling device for edible fungi according to claim 7, characterized in that: The connecting rod (31) is fixedly fitted with a buffer pad (32), which is made of rubber. The surface of the second lever (27) is also rotatably connected with a roller (16).