Copper bar production waste recycling treatment device
Patent Information
- Application Number
- CN202522288580.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-29
AI Technical Summary
在铜排的生产切割工序中，为了满足不同规格和形状的要求，会对铜排进行裁切，从而产生边角余料；在冲压过程中，也会产生一些不符合尺寸要求的废品
[0012]与现有技术相比本实用新型的有益效果为：该装置能够对铜排生产过程中产生的边角余料和废品进行全面收集和处理，避免了废料的随意丢弃和浪费；通过将废料重新加工利用，企业可以减少原材料的采购量，从而降低生产成本；破碎轮对铜废料进行破碎处理，使其成为较小颗粒，便于后续的筛分和再利用；将合格的铜颗粒分离出来，可以重新回炉加工，提高了铜资源的利用率。
Smart Images
Figure CN224822744U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of copper waste treatment, and in particular to a device for recycling and treating copper busbar production waste. Background Technology
[0002] Copper busbars, as an important conductive material, are widely used in various fields such as power, electronics, and electrical control. With their excellent electrical conductivity, thermal conductivity, and mechanical properties, they have become key components for connecting circuits and transmitting electrical energy in various electrical equipment. During the copper busbar production and cutting process, to meet the requirements of different specifications and shapes, the copper busbars are cut, resulting in scrap material. During the stamping process, some non-compliant scrap products are also generated. In the normal production process of copper busbars, the amount of scrap generated typically accounts for about 5% to 15% of the total raw materials, which represents a significant cost loss for enterprises. Therefore, there is an urgent need for a copper busbar production waste recycling and treatment device to collect the copper scrap generated during the production process. Utility Model Content
[0003] To solve the above-mentioned technical problems, this utility model provides a copper busbar production waste recycling and treatment device that can effectively collect and process waste materials and reduce costs.
[0004] The copper busbar production waste recycling and treatment device of this utility model includes: The two first legs are supported on the ground; The crushing support plate is oscillatingly mounted on the two first support legs, and the crushing support plate is equipped with a material discharge port; The two second legs are supported on the ground. Two telescopic support rods are respectively swayed and installed on the two second support legs, and the top of the telescopic support rods is hinged to the side wall of the crushing support plate. The crusher casing is fixedly installed on the crushing support plate. The crusher casing is equipped with a feed port, the bottom of the crusher casing is equipped with a discharge port, and the crushing chamber is set inside the crusher casing. The crushing wheel is rotatably installed in the crushing chamber of the crusher casing, and the crushing wheel is driven to rotate by a motor. The chip collection bucket is supported on the ground, and two vibration springs are symmetrically swinging on the outer walls at both ends of the chip collection bucket. The screening bucket is hinged to the top of two vibrating springs. The screening bucket is oscillating on the two first legs. The screening bucket is provided with a waste discharge port. The screening bucket is obliquely positioned below the crushing support plate. The chip collection mechanism is supported on the ground and connected to the bottom of the chip collection hopper.
[0005] As a preferred embodiment of this utility model, a vibration motor is provided on the outer wall of the screening hopper.
[0006] As a preferred embodiment of this utility model, a maintenance door shaft is provided on the crusher casing, a maintenance door is swaying on the maintenance door shaft, a maintenance door cover is installed on the crusher casing, a push-pull rod is swaying on the maintenance door, a cylinder is swaying on the side end of the crusher casing, and the output end of the cylinder is fixedly connected to the push-pull rod.
[0007] As a preferred embodiment of this utility model, multiple wear-resistant plates are evenly arranged on the wall of the crushing chamber.
[0008] As a preferred embodiment of this utility model, the chip collecting mechanism includes: The collection hopper is fixedly installed at the bottom of the chip collection hopper and is connected to the inside of the chip collection hopper; The chip removal pipe is connected and installed at the bottom of the collection hopper; The suction fan is supported on the ground and connected to the output end of the chip removal pipe.
[0009] As a preferred embodiment of this utility model, the chip collecting mechanism further includes: The collection cylinder is supported on the ground, and a collection chamber is provided inside the collection cylinder. The delivery pipe is connected to the output end of the suction fan, and the output end of the delivery pipe is connected to the top of the collection cylinder.
[0010] As a preferred embodiment of this utility model, a discharge valve is provided at the bottom of the collection cylinder.
[0011] As a preferred embodiment of this utility model, an observation window is provided on the side wall of the collection cylinder.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: the device can comprehensively collect and process the scrap and waste generated during the copper busbar production process, avoiding the random discarding and waste of waste; by reprocessing and utilizing the waste, enterprises can reduce the amount of raw materials purchased, thereby reducing production costs; the crushing wheel crushes the copper waste into smaller particles, which are convenient for subsequent screening and reuse; the qualified copper particles can be separated and reprocessed, improving the utilization rate of copper resources. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional structural diagram of the crusher casing; Figure 3 This is a schematic diagram of the installation structure of the chip collection hopper and the screening hopper; Figure 4 This is an enlarged structural diagram of the crusher casing; The attached diagram is labeled as follows: 11. First support leg; 12. Crushing support plate; 13. Second support leg; 14. Telescopic support rod; 15. Crusher casing; 16. Crushing wheel; 17. Chip collection hopper; 18. Vibration spring; 19. Screening hopper; 1a. Vibration motor; 1b. Inspection door hinge; 1c. Inspection door; 1d. Push-pull rod; 1e. Cylinder; 1f. Wear-resistant plate; 21. Collection hopper; 22. Chip discharge pipe; 23. Suction fan; 24. Collection cylinder; 25. Conveying pipe; 26. Discharge valve; 27. Observation window. Detailed Implementation
[0014] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0015] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0016] Reference Figures 1-4 This embodiment provides a device for recycling and treating waste materials from copper busbar production, comprising: The two first legs 11 are supported on the ground; The crushing support plate 12 is oscillatingly mounted on the two first support legs 11, and the crushing support plate 12 is provided with a material discharge port. Two second legs 13 are set up for support on the ground; Two telescopic support rods 14 are respectively swayed and installed on two second support legs 13, and the top of the telescopic support rods 14 is hinged to the side wall of the crushing support plate 12. The crusher shell 15 is fixedly installed on the crushing support plate 12. The crusher shell 15 is provided with a feeding port, the bottom of the crusher shell 15 is provided with a discharge port, and the crushing chamber is provided inside the crusher shell 15. The crushing wheel 16 is rotatably installed in the crushing chamber of the crusher housing 15, and the crushing wheel 16 is driven to rotate by a motor. The chip collection bucket 17 is supported on the ground, and two vibration springs 18 are symmetrically swinging on the outer walls at both ends of the chip collection bucket 17. Screening bucket 19 is hinged to the top of two vibrating springs 18. Screening bucket 19 is oscillatingly mounted on two first support legs 11. Screening bucket 19 is provided with a waste discharge port. Screening bucket 19 is obliquely mounted below crushing support plate 12. The chip collection mechanism is supported on the ground and connected to the bottom of the chip collection hopper 17; In this embodiment, copper scrap is fed into the crusher housing 15 through a feeding port provided on the crusher housing 15 by a conveying device. After the copper scrap enters the crushing chamber, the high-speed rotating crushing wheel 16 crushes the copper scrap into smaller particles or fragments. The crushed material is discharged from the discharge port provided at the bottom of the crusher housing 15 and falls onto the screening hopper 19 below. Under the vibration of the vibration spring 18, the screening hopper 19 vibrates and screens the crushed material falling onto it. Copper particles that meet the particle size requirements fall through the screen holes of the screening hopper 19 and enter the chip collection hopper 17. Large particles or impurities that do not meet the particle size requirements are discharged from the screening hopper 19. The waste is discharged through the discharge port for further processing or disposal; qualified copper particles that fall into the chip collection hopper 17 after being screened by the screening hopper 19 will enter the chip collection mechanism through the bottom of the chip collection hopper 17 for centralized collection and storage; this device can comprehensively collect and process the scrap and waste generated during the copper busbar production process, avoiding the random disposal and waste of waste; by reprocessing and utilizing the waste, enterprises can reduce the amount of raw materials purchased, thereby reducing production costs; the crushing wheel 16 crushes the copper waste into smaller particles, which are convenient for subsequent screening and reuse; qualified copper particles are separated out and can be remelted, improving the utilization rate of copper resources.
[0017] As a preferred embodiment of the above technical solution, such as Figure 3 As shown, a vibrating motor 1a is installed on the outer wall of the screening hopper 19; In this embodiment, the strong vibration generated by the vibrating motor 1a can rapidly disperse and move the material in the screening hopper 19, avoiding material accumulation and clogging of the screen holes. This can accelerate the material throughput, improve screening efficiency, and enable more copper waste to be processed per unit time, thus shortening the overall waste processing time. The vibration can also ensure that the material is in full contact with the screen of the screening hopper 19, increasing the chance of fine copper particles passing through the screen holes. At the same time, vibration can also separate some fine particles attached to large particles, thereby improving the recovery rate of qualified copper particles and increasing the purity of the copper particles after screening.
[0018] Specifically, such as Figure 4 As shown, a maintenance door shaft 1b is provided on the crusher housing 15, a maintenance door 1c is swayed on the maintenance door shaft 1b, the maintenance door 1c is covered on the crusher housing 15, a push-pull rod 1d is swayed laterally on the maintenance door 1c, a cylinder 1e is swayed on the side end of the crusher housing 15, and the output end of the cylinder 1e is fixedly connected to the push-pull rod 1d. In this embodiment, when it is necessary to inspect, maintain, or clean the crushing wheel 16, crushing chamber, or other components inside the crusher housing 15, the cylinder 1e is activated, and the output end of the cylinder 1e begins to retract. Since the output end of the cylinder 1e is fixedly connected to the push-pull rod 1d, the push-pull rod 1d will move as the output end of the cylinder 1e retracts. The push-pull rod 1d is laterally rotatably mounted on the inspection door 1c. Its movement will cause the inspection door 1c to swing around the inspection door shaft 1b, thereby gradually opening the inspection door 1c and exposing the components inside the crusher housing 15, making it convenient for workers to carry out maintenance operations. Compared with the traditional maintenance method that requires manual labor to disassemble the outer shell, this improves maintenance efficiency and reduces maintenance time and labor costs.
[0019] More specifically, such as Figure 2 As shown, multiple wear-resistant plates 1f are evenly arranged on the wall of the crushing chamber; In this embodiment, during the crushing process, the copper waste frequently collides and rubs against the crushing chamber wall. Without the protection of the wear-resistant plate 1f, the crushing chamber wall would be worn down quickly, causing equipment failure and affecting normal use. The uniformly arranged wear-resistant plates 1f can effectively disperse and withstand these impact forces and friction forces, reducing the direct wear of the crushing chamber wall, thereby extending the service life of the crusher shell 15 and even the entire device, and reducing the maintenance and replacement costs of the equipment.
[0020] Furthermore, such as Figure 3 As shown, the chip collection mechanism includes: The collecting hopper 21 is fixedly installed at the bottom of the chip collecting hopper 17 and communicates with the inside of the chip collecting hopper 17; Chip removal pipe 22 is connected and installed at the bottom of collection hopper 21; The suction fan 23 is supported on the ground and connected to the output end of the chip removal pipe 22; In this embodiment, the chip collection hopper 17 is used to receive copper chips falling from the screening hopper 19. Since a collection hopper 21 is fixedly installed at the bottom of the chip collection hopper 17 and the collection hopper 21 is connected to the inside of the chip collection hopper 17, the copper chips will naturally fall into the collection hopper 21. After the suction fan 23 is started, a negative pressure will be formed in the chip discharge pipe 22. The chip discharge pipe 22 is connected to the bottom of the collection hopper 21 and communicates with the inside of the collection hopper 21. Under the action of negative pressure, the copper chips in the collection hopper 21 will be sucked into the chip discharge pipe 22 and transported along the chip discharge pipe 22 to the suction fan 23, where they will be collected and processed. In the process of copper busbar production waste treatment, copper chips are a part with high recycling value. The chip collection mechanism can effectively collect the copper chips generated during crushing and screening, avoiding the scattering and waste of copper chips. By collecting the copper chips, they can be reprocessed and reused in the production of copper busbars, thereby improving the recycling rate of copper resources and reducing the raw material procurement cost of enterprises.
[0021] Furthermore, such as Figure 1 As shown, the chip collection mechanism also includes: The collection cylinder 24 is supported on the ground, and a collection chamber is provided inside the collection cylinder 24; The conveying pipe 25 is connected to the output end of the suction fan 23, and the output end of the conveying pipe 25 is connected to the top of the collection cylinder 24. In this embodiment, the chip collection hopper 17 receives copper chips falling from the screening hopper 19. Since a collection hopper 21 is fixedly installed at the bottom of the chip collection hopper 17 and the collection hopper 21 is connected to the inside of the chip collection hopper 17, the copper chips will naturally fall into the collection hopper 21. After the suction fan 23 is started, a negative pressure is formed in the chip discharge pipe 22. The chip discharge pipe 22 is connected to the bottom of the collection hopper 21 and communicates with the inside of the collection hopper 21. Under the action of the negative pressure, the copper chips in the collection hopper 21 are sucked into the chip discharge pipe 22 and transported to the suction fan 23 along the chip discharge pipe 22. The output end of the suction fan 23 is connected to the conveying pipe 25. The copper chips continue to be transported through the conveying pipe 25 and finally enter the collection cylinder 24 supported on the ground from the output end of the conveying pipe 25. The collection cylinder 24 centrally stores the copper chips by means of its internal collection chamber. The collection cylinder 24 provides a special and relatively closed storage space for the copper chips, ensuring the integrity and quantity of the collected copper chips and improving the efficiency of copper chip collection.
[0022] Furthermore, such as Figure 1 As shown, a discharge valve 26 is connected to the bottom of the collection cylinder 24; In this embodiment, the discharge valve 26 allows the copper shavings in the collection cylinder 24 to be discharged in an orderly and controllable manner. When it is necessary to transport the copper shavings to the remelting area or other processing sites, simply open the discharge valve 26 and the copper shavings will flow out smoothly, avoiding the tedious operation of manually scooping copper shavings from the collection cylinder 24 and improving work efficiency.
[0023] Furthermore, such as Figure 1 As shown, an observation window 27 is provided on the side wall of the collection cylinder 24; In this embodiment, the observation window 27 provides the operator with a way to intuitively observe the copper scrap collection in the collection cylinder 24; the operator does not need to open the collection cylinder 24 or other equipment, but can understand the accumulation height and approximate quantity of copper scrap at any time through the observation window 27, so that the operator can keep track of the generation and collection progress of copper waste in the production process.
[0024] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A device for recycling and processing waste from copper busbar production, characterized in that, include: The two first legs are supported on the ground; A crushing support plate is oscillatingly mounted on two first support legs, and a material discharge port is provided on the crushing support plate; Two second legs are supported on the ground; Two telescopic support rods are respectively swayed and mounted on the two second support legs, and the top of the telescopic support rods is hinged to the side wall of the crushing support plate; The crusher shell is fixedly installed on the crushing support plate. The crusher shell is provided with a feeding port and a discharge port at the bottom. The crusher shell is provided with a crushing chamber inside. The crushing wheel is rotatably installed in the crushing chamber of the crusher shell, and the crushing wheel is driven to rotate by a motor; The chip collection bucket is supported on the ground, and two vibration springs are symmetrically swinging on the outer walls at both ends of the chip collection bucket. The screening bucket is hinged to the top of the two vibration springs, the screening bucket is oscillatingly mounted on the two first support legs, the screening bucket is provided with a waste discharge port, and the screening bucket is obliquely positioned below the crushing support plate; The chip collection mechanism is supported on the ground and connected to the bottom of the chip collection hopper.
2. The copper busbar production waste recycling and treatment device as described in claim 1, characterized in that, A vibration motor is installed on the outer wall of the screening hopper.
3. The copper busbar production waste recycling and treatment device as described in claim 1, characterized in that, The crusher casing is provided with a maintenance door shaft, and a maintenance door is swaying on the maintenance door shaft. The maintenance door cover is installed on the crusher casing. A push-pull rod is swaying on the maintenance door. A cylinder is swaying on the side end of the crusher casing, and the output end of the cylinder is fixedly connected to the push-pull rod.
4. The copper busbar production waste recycling and treatment device as described in claim 1, characterized in that, Multiple wear-resistant plates are evenly arranged on the wall of the crushing chamber.
5. The copper busbar production waste recycling and treatment device as described in claim 1, characterized in that, The chip collection mechanism includes: A collection hopper is fixedly installed at the bottom of the chip collection hopper and communicates with the interior of the chip collection hopper; The chip removal pipe is connected and installed at the bottom of the collection hopper; The suction fan is supported on the ground and connected to the output end of the chip removal pipe.
6. The copper busbar production waste recycling and treatment device as described in claim 5, characterized in that, The chip collection mechanism also includes: A collection cylinder is supported on the ground, and a collection chamber is provided inside the collection cylinder; The conveying pipe is connected to the output end of the suction fan, and the output end of the conveying pipe is connected to the top of the collection cylinder.
7. The copper busbar production waste recycling and treatment device as described in claim 6, characterized in that, A discharge valve is connected to the bottom of the collection cylinder.
8. The copper busbar production waste recycling and treatment device as described in claim 6, characterized in that, An observation window is provided on the side wall of the collection cylinder.