Ball milling device for producing sintered corundum
Patent Information
- Application Number
- CN202522046181.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-23
AI Technical Summary
[0002]市面上用于烧结刚玉生产的传统球磨装置,在实际应用过程中存在诸多技术痛点,在进料环节,传统球磨装置多采用重力式进料结构,即烧结刚玉原料依靠自身重力从进料管落入球磨筒内部,在进料过程中极易在进料管与球磨筒的衔接处堆积,进而引发进料堵塞问题;在研磨环节,传统球磨装置的球磨筒内部通常采用单一腔体设计,并搭配单一类型的衬板难以满足原料初步破碎的需求,导致粗磨效率低下
[0009]1.本实用新型通过设置刚玉球磨装置,球磨筒内壁的螺旋进料块与进料管配合,在球磨筒转动时同步带动螺旋进料块旋转,可主动将进料管中的烧结刚玉原料推送至粗磨腔,避免原料在进料口堆积堵塞,实现连续稳定进料,解决了传统球磨装置进料堵塞的痛点,提升生产效率。
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Figure CN224822776U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of materials processing technology, specifically to a ball mill device for the production of sintered corundum. Background Technology
[0002] Traditional ball milling equipment used in the production of sintered corundum suffers from numerous technical challenges in practical applications. In the feeding stage, traditional ball mills often employ gravity-feed structures, where the sintered corundum raw material falls into the mill cylinder under its own weight. This process easily leads to accumulation at the junction of the feed pipe and the mill cylinder, causing blockages. In the grinding stage, the mill cylinder of traditional equipment typically uses a single-cavity design with a single type of liner, which is insufficient for the initial crushing of raw materials, resulting in low coarse grinding efficiency. These deficiencies in feeding stability and grinding precision of existing ball milling equipment for sintered corundum production have become key factors restricting the improvement of production efficiency and product quality. Therefore, a new type of ball milling equipment capable of solving these problems is urgently needed. Utility Model Content
[0003] To address the shortcomings of existing technologies, the technical solution adopted by this utility model is as follows: a ball milling device for sintered corundum production, comprising: a power motor, an auxiliary device fixedly connected to the outer wall of the power motor, a corundum ball milling device rotatably connected to the inner wall of the auxiliary device, the corundum ball milling device including a driving gear, a driven gear rotatably connected to the outer wall of the driving gear, a flange fixedly connected to the outer wall of the driven gear, a ball milling cylinder fixedly connected to the inner wall of the flange, and a spiral feed block fixedly connected to the inner wall of the ball milling cylinder.
[0004] Preferably, a high-chromium cast iron composite liner is fixedly connected to the outer wall of the ball mill cylinder on the side near the spiral feed block; a coarse grinding filter plate is fixedly connected to the outer wall of the high-chromium cast iron composite liner on the side away from the spiral feed block; a silicon nitride ceramic liner is fixedly connected to the outer wall of the coarse grinding filter plate on the side away from the high-chromium cast iron composite liner; a fine grinding filter plate is fixedly connected to the outer wall of the silicon nitride ceramic liner on the side away from the coarse grinding filter plate; and a polyurethane elastic liner is fixedly connected to the outer wall of the fine grinding filter plate on the side away from the silicon nitride ceramic liner.
[0005] Preferably, the inner wall of the driving gear is fixedly connected to the outer wall of the power motor, the inner wall of the driven gear is fixedly connected to the outer wall of the ball mill cylinder, the outer wall of the coarse grinding filter plate is fixedly connected to the outer wall of the ball mill cylinder, the outer wall of the silicon nitride ceramic liner is fixedly connected to the outer wall of the ball mill cylinder, the outer wall of the fine grinding filter plate is fixedly connected to the outer wall of the ball mill cylinder, the outer wall of the polyurethane elastic liner is fixedly connected to the outer wall of the ball mill cylinder, the high-chromium cast iron composite liner is suitable for the initial crushing of sintered corundum raw materials, the silicon nitride ceramic liner reduces the incorporation of metal impurities during the grinding process, and the polyurethane elastic liner reduces the direct impact of stress on the liner after being subjected to stress, protecting the surface integrity of the liner.
[0006] Preferably, the auxiliary device includes a support platform, a support frame fixedly connected to the outer wall of the support platform, a sliding plate provided on the side of the support frame near the ball mill cylinder, a bearing fixedly connected to the inner wall of the support frame, a sealing plate slidably connected to the inner wall of the support frame, a feed pipe slidably connected to the inner wall of the support frame, a fixing frame fixedly connected to the outer wall of the feed pipe, a blower motor fixedly connected to the inner wall of the fixing frame, a rotating shaft fixedly connected to the outer wall of the blower motor, and a spiral blade fixedly connected to the outer wall of the rotating shaft.
[0007] Preferably, the outer wall of the support platform is fixedly connected to the power motor, the inner wall of the bearing is fixedly connected to the outer wall of the ball mill cylinder, the inner wall of the feed pipe is rotatably connected to the outer wall of the ball mill cylinder, the outer wall of the bearing is rotatably connected to the outer wall of the flange, the outer wall of the bearing is rotatably connected to the outer wall of the feed pipe, and the outer wall of the slide plate is slidably connected to the outer wall of the ball mill cylinder.
[0008] The beneficial effects of this utility model are as follows:
[0009] 1. This utility model, by setting up a corundum ball mill device, has a spiral feed block on the inner wall of the ball mill cylinder that works in conjunction with the feed pipe. When the ball mill cylinder rotates, it synchronously drives the spiral feed block to rotate, which can actively push the sintered corundum raw material in the feed pipe to the coarse grinding chamber, avoiding the accumulation and blockage of raw material at the feed inlet, realizing continuous and stable feeding, solving the pain point of feed blockage in traditional ball mill devices, and improving production efficiency.
[0010] 2. This utility model, by setting up a corundum ball milling device, with its multi-layer cavity and special liner design, and the ball milling cylinder sequentially arranged with a high-chromium cast iron composite liner, a silicon nitride ceramic liner, and a polyurethane elastic liner, and in conjunction with coarse grinding filter plates and fine grinding filter plates to achieve material screening, effectively solves the problems of low grinding precision and poor product uniformity of traditional ball milling devices. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model;
[0012] Figure 2 This is a schematic diagram of the auxiliary device of this utility model;
[0013] Figure 3 This is a utility model Figure 2 A schematic diagram of the structure at point A;
[0014] Figure 4 This is a schematic diagram of the structure of the corundum ball mill device of this utility model;
[0015] Figure 5 This is a schematic diagram of the working function of the sealing plate and the sliding plate of this utility model.
[0016] In the diagram: 1. Power motor; 2. Auxiliary device; 21. Support platform; 22. Support frame; 23. Bearing; 24. Feed pipe; 25. Sealing plate; 26. Slide plate; 27. Blower motor; 28. Rotary shaft; 29. Spiral blade; 210. Fixing frame; 3. Corundum ball mill device; 31. Driving gear; 32. Driven gear; 33. Flange; 34. Ball mill cylinder; 35. Spiral feed block; 36. High chromium cast iron composite liner; 37. Silicon nitride ceramic liner; 38. Polyurethane elastic liner; 39. Coarse grinding filter plate; 310. Fine grinding filter plate. Detailed Implementation
[0017] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical applications of the present invention, and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for a particular purpose.
[0018] Example:
[0019] Please see Figure 1 - Figure 5 This utility model provides a technical solution: a ball milling device for sintered corundum production, comprising: a power motor 1, an auxiliary device 2 fixedly connected to the outer wall of the power motor 1, a corundum ball milling device 3 rotatably connected to the inner wall of the auxiliary device 2, the corundum ball milling device 3 including a driving gear 31, a driven gear 32 rotatably connected to the outer wall of the driving gear 31, a flange 33 fixedly connected to the outer wall of the driven gear 32, a ball milling cylinder 34 fixedly connected to the inner wall of the flange 33, and a spiral feed block 35 fixedly connected to the inner wall of the ball milling cylinder 34.
[0020] A high-chromium cast iron composite liner 36 is fixedly connected to the outer wall of the ball mill cylinder 34 on the side closest to the spiral feed block 35. A coarse grinding filter plate 39 is fixedly connected to the outer wall of the high-chromium cast iron composite liner 36 on the side away from the spiral feed block 35. A silicon nitride ceramic liner 37 is fixedly connected to the outer wall of the coarse grinding filter plate 39 on the side away from the high-chromium cast iron composite liner 36. A fine grinding filter plate 310 is fixedly connected to the outer wall of the silicon nitride ceramic liner 37 on the side away from the coarse grinding filter plate 39. A polyurethane elastic liner 38 is fixedly connected to the outer wall of the fine grinding filter plate 310 on the side away from the silicon nitride ceramic liner 37.
[0021] The inner wall of the driving gear 31 is fixedly connected to the outer wall of the power motor 1, the inner wall of the driven gear 32 is fixedly connected to the outer wall of the ball mill cylinder 34, the outer wall of the coarse grinding filter plate 39 is fixedly connected to the outer wall of the ball mill cylinder 34, the outer wall of the silicon nitride ceramic liner 37 is fixedly connected to the outer wall of the ball mill cylinder 34, the outer wall of the fine grinding filter plate 310 is fixedly connected to the outer wall of the ball mill cylinder 34, the outer wall of the polyurethane elastic liner 38 is fixedly connected to the outer wall of the ball mill cylinder 34, the high chromium cast iron composite liner 36 is adapted for the initial crushing of sintered corundum raw materials, the silicon nitride ceramic liner 37 reduces the incorporation of metal impurities during the grinding process, and the polyurethane elastic liner 38, after being subjected to stress, reduces the direct impact of stress on the liner and protects the surface integrity of the liner.
[0022] The auxiliary device 2 includes a support platform 21, a support frame 22 fixedly connected to the outer wall of the support platform 21, a slide plate 26 provided on the side of the support frame 22 near the ball mill cylinder 34, a bearing 23 fixedly connected to the inner wall of the support frame 22, a sealing plate 25 slidably connected to the inner wall of the support frame 22, a feed pipe 24 slidably connected to the inner wall of the support frame 22, a fixing frame 210 fixedly connected to the outer wall of the feed pipe 24, a blower motor 27 fixedly connected to the inner wall of the fixing frame 210, a rotating shaft 28 fixedly connected to the outer wall of the blower motor 27, and a spiral blade 29 fixedly connected to the outer wall of the rotating shaft 28.
[0023] The outer wall of the support platform 21 is fixedly connected to the power motor 1, the inner wall of the bearing 23 is fixedly connected to the outer wall of the ball mill cylinder 34, the inner wall of the feed pipe 24 is rotatably connected to the outer wall of the ball mill cylinder 34, the outer wall of the bearing 23 is rotatably connected to the outer wall of the flange 33, the outer wall of the bearing 23 is rotatably connected to the outer wall of the feed pipe 24, and the outer wall of the slide plate 26 is slidably connected to the outer wall of the ball mill cylinder 34.
[0024] Working principle:
[0025] A ball milling device for producing sintered corundum includes a power motor 1, an auxiliary device 2, and a corundum ball milling device 3. In use, sintered corundum raw material enters the corundum ball milling device 3 from the auxiliary device 2. The power motor 1 drives the corundum ball milling device 3 to rotate. The sintered corundum raw material is turned into finished corundum powder in the corundum ball milling device 3, and the corundum powder is discharged from the auxiliary device 2.
[0026] Before use, place the support platform 21 in the designated position, connect the feed pipe 24 to the external feed channel, connect the discharge port on the support frame 22 to the external discharge channel, unscrew the fixing screws on the slide plate 26, and slide the slide plate 26 out along the groove on the ball mill cylinder 34 by hand to open the opening on the ball mill cylinder 34. Place the high chromium cast iron grinding balls into the coarse grinding chamber through the opening on the ball mill cylinder 34, place the silicon nitride ceramic grinding balls into the fine grinding chamber through the opening on the ball mill cylinder 34, and place the polyurethane elastomer grinding balls into the fine grinding chamber through the opening on the ball mill cylinder 34. After all the balls are placed in, slide the slide plate 26 in along the groove on the ball mill cylinder 34 to close the opening on the ball mill cylinder 34, and fix the slide plate 26 to the ball mill cylinder 34 with screws.
[0027] In operation, the power motor 1 is started. The rotation of the output shaft of the power motor 1 drives the drive gear 31 to rotate, which in turn drives the driven gear 32 to rotate. The rotation of the driven gear 32 drives the flange 33 to rotate, which in turn drives the ball mill cylinder 34 to rotate around the inner wall of the bearing 23. The rotation of the ball mill cylinder 34 drives the spiral feed block 35 to rotate. The sintered corundum raw material enters the feed pipe 24 from the external feed channel. The rotating spiral feed block 35 transports the sintered corundum raw material in the feed pipe 24 to the coarse grinding chamber in the ball mill cylinder 34. The high-chromium cast iron grinding balls and the sintered corundum raw material in the coarse grinding chamber rotate with the ball mill cylinder 34. The high-chromium cast iron grinding balls perform preliminary crushing of the sintered corundum raw material in the coarse grinding chamber. The composite liner 36 is adapted for the initial crushing of sintered corundum raw materials. The initially crushed corundum enters the fine grinding chamber through the coarse grinding filter plate 39. The silicon nitride ceramic grinding balls in the fine grinding chamber and the initially crushed corundum rotate with the ball mill cylinder 34. The silicon nitride ceramic grinding balls turn the initially crushed corundum into corundum powder in the fine grinding chamber. The silicon nitride ceramic liner 37 in the fine grinding chamber reduces the introduction of metal impurities during the grinding process. The corundum powder enters the fine grinding chamber through the fine grinding filter plate 310. The polyurethane elastomer grinding balls in the fine grinding chamber and the corundum powder rotate with the ball mill cylinder 34. The polyurethane elastomer grinding balls turn the corundum powder into finished corundum powder in the fine grinding chamber. After being subjected to stress, the polyurethane elastic liner 38 in the fine grinding chamber reduces the direct impact of stress on the liner and protects the surface integrity of the liner.
[0028] After use, remove the sealing plate 25 from the groove on the support frame 22 to open the discharge port on the support frame 22. Start the blower motor 27 fixed on the fixed frame 210. The output shaft of the blower motor 27 rotates, which drives the rotating shaft 28 to rotate. The rotation of the rotating shaft 28 drives the spiral blade 29 to rotate. The rotation of the spiral blade 29 blows the finished corundum powder from the ball mill cylinder 34 through the discharge port into the external discharge channel.
[0029] Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of this utility model without creative effort should fall within the protection scope of this utility model. Structures, devices, and operating methods not specifically described and explained in this utility model, unless otherwise specified or limited, shall be implemented according to conventional means in the art.
Claims
1. A ball mill apparatus for producing sintered corundum, comprising: A power motor (1) is characterized in that an auxiliary device (2) is fixedly connected to the outer wall of the power motor (1), and an alumina ball milling device (3) is rotatably connected to the inner wall of the auxiliary device (2). The corundum ball milling device (3) includes a drive gear (31), a driven gear (32) is rotatably connected to the outer wall of the drive gear (31), a flange (33) is fixedly connected to the outer wall of the driven gear (32), a ball milling cylinder (34) is fixedly connected to the inner wall of the flange (33), and a spiral feed block (35) is fixedly connected to the inner wall of the ball milling cylinder (34).
2. The ball mill apparatus for producing sintered corundum according to claim 1, characterized in that: A high-chromium cast iron composite liner (36) is fixedly connected to the outer wall of the ball mill cylinder (34) on the side near the spiral feed block (35). A coarse grinding filter plate (39) is fixedly connected to the outer wall of the high-chromium cast iron composite liner (36) on the side away from the spiral feed block (35). A silicon nitride ceramic liner (37) is fixedly connected to the outer wall of the coarse grinding filter plate (39) on the side away from the high-chromium cast iron composite liner (36). A fine grinding filter plate (310) is fixedly connected to the outer wall of the silicon nitride ceramic liner (37) on the side away from the coarse grinding filter plate (39). A polyurethane elastic liner (38) is fixedly connected to the outer wall of the fine grinding filter plate (310) on the side away from the silicon nitride ceramic liner (37).
3. The ball mill apparatus for producing sintered corundum according to claim 2, characterized in that: The inner wall of the driving gear (31) is fixedly connected to the outer wall of the power motor (1), the inner wall of the driven gear (32) is fixedly connected to the outer wall of the ball mill cylinder (34), the outer wall of the coarse grinding filter plate (39) is fixedly connected to the outer wall of the ball mill cylinder (34), the outer wall of the silicon nitride ceramic liner (37) is fixedly connected to the outer wall of the ball mill cylinder (34), the outer wall of the fine grinding filter plate (310) is fixedly connected to the outer wall of the ball mill cylinder (34), and the outer wall of the polyurethane elastic liner (38) is fixedly connected to the outer wall of the ball mill cylinder (34).
4. The ball mill apparatus for producing sintered corundum according to claim 1, characterized in that: The auxiliary device (2) includes a support platform (21), a support frame (22) is fixedly connected to the outer wall of the support platform (21), a slide plate (26) is provided on the side of the support frame (22) near the ball mill cylinder (34), a bearing (23) is fixedly connected to the inner wall of the support frame (22), a sealing plate (25) is slidably connected to the inner wall of the support frame (22), a feed pipe (24) is slidably connected to the inner wall of the support frame (22), a fixing frame (210) is fixedly connected to the outer wall of the feed pipe (24), a blower motor (27) is fixedly connected to the inner wall of the fixing frame (210), a rotating shaft (28) is fixedly connected to the outer wall of the blower motor (27), and a spiral blade (29) is fixedly connected to the outer wall of the rotating shaft (28).
5. A ball mill apparatus for producing sintered corundum according to claim 4, characterized in that: The outer wall of the support platform (21) is fixedly connected to the power motor (1), the inner wall of the bearing (23) is fixedly connected to the outer wall of the ball mill cylinder (34), the inner wall of the feed pipe (24) is rotatably connected to the outer wall of the ball mill cylinder (34), the outer wall of the bearing (23) is rotatably connected to the outer wall of the flange (33), the outer wall of the bearing (23) is rotatably connected to the outer wall of the feed pipe (24), and the outer wall of the slide plate (26) is slidably connected to the outer wall of the ball mill cylinder (34).