Potassium perchlorate processing device for firecrackers
Patent Information
- Application Number
- CN202522417098.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-14
AI Technical Summary
本装置采用持续投料的方式进行破碎,破碎的物料通过环形滤网配合负压风机吸出,这个过程是持续不断的,而负压状态吸附的物料通过刮刀高速刮向中间,持续破碎,从而使得破碎效率高的同时不需要多次清理环形滤网。
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Figure CN224822811U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of potassium perchlorate processing for firecrackers, and more particularly to a potassium perchlorate processing device for firecrackers. Background Technology
[0002] In the manufacture of firecracker gunpowder, potassium perchlorate typically needs to be mixed with other components such as fuel and binders. To ensure uniform mixing and improve the performance and safety of the gunpowder, grinding is a common step. Grinding reduces the size of the potassium perchlorate particles, increasing their surface area and thus improving reaction efficiency.
[0003] Existing technologies employ batch grinding, which results in low grinding efficiency. Therefore, based on this technical problem, we designed a potassium perchlorate processing device for firecrackers that enables continuous grinding and is less prone to clogging. Summary of the Invention
[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology, adapt to practical needs, and provide a potassium perchlorate processing device for firecrackers, including a toothed disc crusher shell, a side cover, a moving toothed disc, a negative pressure fan, and a collection chamber; the moving toothed disc is arranged inside the toothed disc crusher shell, and two rings of movable crushing rods are arranged in a circular array on the moving toothed disc. The moving toothed disc is driven to rotate by a motor on one side of the toothed disc crusher shell. An annular filter screen is arranged on the outer ring of the moving toothed disc, and an annular mounting groove is provided at the opening of the toothed disc crusher shell. An annular mounting groove is provided on the outer ring of the end of the annular filter screen. The ring is installed in an annular groove, and a suction chamber is formed between the annular filter screen and the outer shell of the toothed disc crusher. A transition chamber communicating with the suction chamber is provided below the outer shell of the toothed disc crusher. One side of the transition chamber is connected to a negative pressure fan through a pipe, and the other end of the negative pressure fan is connected to a collection bin. A discharge port is provided at the bottom of the collection bin, and a valve is provided at the discharge port. A side cover is hinged to the opening of the outer shell of the toothed disc crusher. A feed port is provided in the middle of the side cover. An upwardly angled feed channel is provided on one side of the feed port, and a feed trough is provided at the upper end of the feed channel.
[0005] The bottom of the toothed disc crusher housing on the outer ring of the moving toothed disc is provided with a filter slot, and the annular filter is inserted into the filter slot.
[0006] The side cover has two rings of fixed crushing rods arranged in a circular array on the side of the toothed disc crusher shell, and the fixed crushing rods and the movable crushing rods are arranged alternately.
[0007] The outer ring of the fixed crushing rod of the side cover is provided with a layer of sealing rubber. The inner diameter of the sealing rubber is the same as the inner diameter of the toothed disc crusher shell. The side cover is opened and closed with the toothed disc crusher shell by means of a buckle.
[0008] The outer ring of the movable toothed disc of the movable crushing rod is equipped with a scraper. The scraper scrapes up large particles of material on the annular filter screen. The vertical cross-section of the scraper is triangular, and the material is lifted towards the center when the scraper rotates.
[0009] An annular support plate is provided on the upper side of the collection chamber, and a filter element is inserted into the annular support plate. The outer ring of the filter element is fixed to the annular support plate by bolts. An air outlet is provided on the upper side of the collection chamber.
[0010] The beneficial effects of this utility model are as follows: This device uses a continuous feeding method for crushing. The crushed material is sucked out through a ring filter and a negative pressure fan. This process is continuous. The material adsorbed under negative pressure is scraped towards the center at high speed by a scraper for continuous crushing. This results in high crushing efficiency without the need to clean the ring filter multiple times. Attached Figure Description
[0011] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0012] Figure 1 This is a front view of the present utility model.
[0013] Figure 2 This is a schematic diagram of the back of the present invention; Figure 3 This is a sectional view of the outer shell of the toothed disc crusher of this utility model; Figure 4 This is a cross-sectional view of the collection compartment of this utility model. Detailed Implementation
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments: See Figure 1-4 .
[0015] This utility model discloses a potassium perchlorate processing device for firecrackers, including a toothed disc crusher shell 1, a side cover 2, a movable toothed disc 3, a negative pressure fan 4, and a collection chamber 5; the movable toothed disc 3 is arranged inside the toothed disc crusher shell, and two rings of movable crushing rods 6 are arranged in a circular array on the movable toothed disc. The movable toothed disc is driven to rotate by a motor 7 on one side of the toothed disc crusher shell. An annular filter screen 8 is arranged on the outer ring of the movable toothed disc. An annular mounting groove 9 is provided at the opening of the toothed disc crusher shell. An annular mounting ring 10 is provided on the outer ring of the end of the annular filter screen. The mounting ring is installed in the annular mounting groove. The annular filter screen and A suction chamber 11 is formed between the outer shells of the toothed disc crusher. A transition chamber 12 communicating with the suction chamber is provided below the outer shell of the toothed disc crusher. One side of the transition chamber is connected to a negative pressure fan through a pipe, and the other end of the negative pressure fan is connected to a collection bin. A discharge port 13 is provided at the bottom of the collection bin, and a valve is provided at the discharge port. A side cover is hinged to the opening of the outer shell of the toothed disc crusher. A feed inlet 14 is provided in the middle of the side cover. An upwardly angled feed channel 15 is provided on one side of the feed inlet. A feed trough 16 is provided at the upper end of the feed channel. The upwardly angled feed channel 15 can prevent materials from flying out when they are impacted at high speed.
[0016] The bottom of the toothed disc crusher housing on the outer ring of the moving toothed disc is provided with a filter slot 17, and the annular filter is inserted into the filter slot.
[0017] The side cover has two rings of fixed crushing rods 18 arranged in a circular array on the side of the toothed disc crusher shell. The fixed and movable crushing rods are arranged in an alternating pattern with different diameters. During crushing, the fed material is rapidly crushed by the two rings of movable crushing rods 6 and impacts the fixed crushing rods 18, increasing the crushing efficiency.
[0018] The outer ring of the fixed crushing rod of the side cover is provided with a layer of sealing rubber 19. The inner diameter of the sealing rubber is the same as the inner diameter of the toothed disc crusher shell. The side cover is opened and closed with the toothed disc crusher shell through a buckle 20.
[0019] The outer ring of the moving toothed disc of the movable crushing rod is equipped with a scraper 21. The scraper scrapes up large particles of material on the annular filter screen. The vertical cross-section of the scraper is triangular, and the material is lifted towards the center when the scraper rotates.
[0020] An annular support plate 22 is provided on the upper side of the collection chamber, and a filter element 23 is inserted into the annular support plate. The outer ring of the filter element is fixed to the annular support plate by bolts. An air outlet 24 is provided on the upper side of the collection chamber.
[0021] Implementation Principles First, close the side cover 2, start the motor 7, and put the material into the feed trough 16. The material in the feed trough 16 enters the outer shell 1 of the toothed disc crusher through the downward-sloping feed channel 15. It is quickly crushed by the two rings of moving crushing rods 6, and collided back and forth with the fixed crushing rods 18. The negative pressure fan absorbs the material that meets the standard, while the unqualified material attached to the ring filter screen 8 is quickly scraped up by the triangular scraper 21 on the outer ring of the moving toothed disc 3 and continues to be crushed. The crushed material enters the collection chamber through the air duct, and the air is filtered out by the filter element 23. The material is sent out from the discharge port 13 at the bottom.
[0022] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A potassium perchlorate processing device for firecrackers, characterized in that: The device includes a toothed disc crusher housing (1), a side cover (2), a moving toothed disc (3), a negative pressure fan (4), and a collection chamber (5). The moving toothed disc (3) is located inside the housing. Two rings of movable crushing rods (6) are arranged in a circular array on the moving toothed disc. The moving toothed disc is driven to rotate by a motor (7) on one side of the housing. An annular filter screen (8) is located on the outer ring of the moving toothed disc. An annular mounting groove (9) is provided at the opening of the housing. An annular mounting ring (10) is provided on the outer ring of the end of the annular filter screen. The mounting ring is installed within the annular mounting groove. A suction chamber (11) is formed between the annular filter screen and the outer shell of the toothed disc crusher. A transition chamber (12) communicating with the suction chamber is provided below the outer shell of the toothed disc crusher. One side of the transition chamber is connected to a negative pressure fan through a pipe. The other end of the negative pressure fan is connected to a collection chamber. A discharge port (13) is provided at the bottom of the collection chamber. A valve is provided at the discharge port. A side cover is hinged to the opening of the outer shell of the toothed disc crusher. A feed port (14) is provided in the middle of the side cover. An upwardly inclined feed channel (15) is provided on one side of the feed port. A feed trough (16) is provided at the upper end of the feed channel.
2. The potassium perchlorate processing device for firecrackers according to claim 1, characterized in that: The bottom of the toothed disc crusher housing on the outer ring of the moving toothed disc is provided with a filter slot (17), and the annular filter is inserted into the filter slot.
3. The potassium perchlorate processing apparatus for firecrackers according to claim 1, characterized in that: The side cover has two rings of fixed crushing rods (18) arranged in a circular array on the side of the toothed disc crusher shell. The fixed crushing rods and the movable crushing rods are arranged in an alternating pattern with different diameters.
4. The potassium perchlorate processing apparatus for firecrackers according to claim 3, characterized in that: The outer ring of the fixed crushing rod of the side cover is provided with a layer of sealing rubber (19). The inner diameter of the sealing rubber is the same as the inner diameter of the toothed disc crusher shell. The side cover is opened and closed with the toothed disc crusher shell by a buckle (20).
5. A potassium perchlorate processing device for firecrackers according to claim 1, characterized in that: The outer ring of the moving toothed disc of the active crushing rod is equipped with a scraper (21). The scraper scrapes up large particles of material on the annular filter screen. The vertical cross-section of the scraper is triangular, and the material is lifted towards the center when the scraper rotates.
6. The potassium perchlorate processing apparatus for firecrackers according to claim 1, characterized in that: An annular support plate (22) is provided on the upper side of the collection chamber, and a filter element (23) is inserted into the annular support plate. The outer ring of the filter element is fixed to the annular support plate by bolts. An air outlet (24) is provided on the upper side of the collection chamber.