Branch rod crushing device
Patent Information
- Application Number
- CN202522051819.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-24
AI Technical Summary
申请人发现进行直接切段时候,枝杆容易偏斜,导致对刀片的损伤或崩刃,切段长短不均匀,对旋切刀磨损大
[0019]相比于光轴辊压,本实用新型具有咬合齿,从而产生喂料驱动力,避免打滑,作为基本机构,动力传动轴,下啮合轴实现了固定连接与动力输出。
Smart Images

Figure CN224822838U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a branch crushing device. Background Technology
[0002] In orchards, fruit trees need to be pruned regularly to ensure ventilation and light penetration. However, a large number of pruned branches fall into the orchard and need to be collected and disposed of. Dragging the branches directly is labor-intensive and takes up a lot of space in the truck bed.
[0003] The existing device uses a set of rotary cutters to cut and collect branches into segments. The applicant found that when making direct cuts, the branches tend to deviate, causing damage or chipping to the blades, resulting in uneven segment lengths and significant wear on the rotary cutters.
[0004] Traditional equipment uses rotary tillers, which directly cut through an input shaft using rotary cutters. This results in uneven force on the rotary cutters, and the rotary cutters have low torque, making them prone to tooth breakage, blade chipping, or inability to cut properly and feed food.
[0005] Ensuring uniform cutting lengths, protecting the blade, improving cutting efficiency, and facilitating subsequent operations have become urgent technical challenges. Utility Model Content
[0006] The technical problem to be solved by this utility model is to provide a branch crushing device.
[0007] To solve the above problems, the technical solution adopted by this utility model is as follows: To pre-treat cut branches and reduce the workload of the cutter, a branch crushing device includes a frame body; a pre-rolling assembly is provided on the frame body. The pre-rolling assembly includes at least one set of meshing teeth; The meshing gear set includes a lower meshing shaft and an upper meshing shaft that mesh with each other; The centerline of the upper meshing shaft is fixed or can be moved up and down relative to the centerline of the lower meshing shaft.
[0008] As a further improvement to the above technical solution: As is standard practice, a crushing component is installed behind the pre-rolling component; The shredding assembly includes a rotating rotary cutter or a roller cutter; To facilitate the transport of branches and leaves, a feeding channel is provided between the lower meshing shaft and the upper meshing shaft; To facilitate the extrusion and feeding of branches and leaves, the height opening of the feeding channel is smaller than the set size; A feeding port is provided in front of the bite teeth assembly; After passing through the feeding channel and the biting teeth, the flattened branches are fed into the crushing component for cutting.
[0009] To facilitate the picking up of branches and leaves and feeding them into the feeder, a front fork claw is provided at the lower front of the pre-rolling assembly. The front fork pawl is below the center line of the lower engagement shaft. The fork pawl clearance is greater than the set value.
[0010] To facilitate power transmission and traction connection, a connecting part and / or power transmission shaft are provided on the vehicle frame; The connecting part is used to connect to the tractor; The drive shaft is used to connect to the rear output shaft of the tractor.
[0011] To increase the flexibility of the connection and accommodate stones or other hard objects, the upper meshing shaft is positioned above the lower meshing shaft via an elastic pressure rod that moves up and down.
[0012] The lower meshing shaft engages with the upper meshing shaft via spur teeth or helical teeth. The spur teeth enable rapid flattening or rolling. The helical teeth allow for adjustment of the axis of the branches and leaves, thereby flattening the other parts of the shaft.
[0013] Several process breaks are provided on the lower meshing shaft and / or the upper meshing shaft respectively, so as to achieve axial compression of the branches and leaves.
[0014] To prevent adjustment of the axial position of branches and leaves, the meshing teeth assembly includes a left meshing section and a right meshing section along the axial direction. To facilitate the adjustment of the branch and leaf positions, the spiral teeth of the left and right meshing sections rotate in opposite directions.
[0015] In order to fully engage the concentrated branches and leaves, a middle engagement section is provided between the left and right engagement sections; The left and right meshing sections have trapezoidal teeth, which increases strength, prevents tooth breakage, and provides high compressive force.
[0016] The middle section of the meshing part is a straight tooth meshing.
[0017] To prevent the branches and leaves from becoming horizontal, the direction of the branch and leaf conveying is adjusted to prevent the branches and leaves from entering the upper part of the upper meshing shaft. A horizontal stop bar is installed in front of the upper meshing shaft at the feeding port. Vertical adjustment rods are installed at intervals in front of the feeding port; For easy fixing, the middle part of the vertical adjustment rod is installed on the horizontal stop.
[0018] This utility model is reasonably designed, low in cost, sturdy and durable, safe and reliable, simple to operate, time-saving and labor-saving, cost-saving, compact in structure and easy to use.
[0019] Compared to the optical axis roller pressing, this utility model has meshing teeth, which generate feeding driving force and avoid slippage. As the basic mechanism, the power transmission shaft and the lower meshing shaft realize fixed connection and power output.
[0020] The upper meshing shaft is upgraded by controlling the elastic downward pressure rod, thereby enabling the passage of stones and knots. Axial rolling is achieved through the process fracture. The left and right meshing parts achieve rolling and concentration of branches. The middle meshing part achieves rolling in the direction of travel, thereby maintaining the protection of the meshing teeth and avoiding problematic meshing. This utility model can meet various working conditions in orchards and can pre-roll and press branches of different sizes (1cm-10cm).
[0021] This invention uses a spiral hobbing gear, which can feed in some medium to finer branches and cut them directly. Very fine branches can be processed by a rotary cutter.
[0022] For thick branches, this invention can be used to roll and flatten them into fibers, thereby reducing the workload of the rotating blade.
[0023] For example, a 10cm branch can be rolled and flattened into 2-5cm fibers.
[0024] The spiral has high extrusion force and torque, axial rubbing force, and automatic adjustment and conveying functions.
[0025] Teeth clasped. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the vehicle frame structure of this utility model.
[0027] Figure 2 This is a schematic diagram of the improved frame structure of this utility model.
[0028] Figure 3 This is a schematic diagram of the pre-rolling component structure of this utility model.
[0029] Figure 4 This is a three-dimensional structural diagram of the pre-rolling component of this utility model.
[0030] Figure 5 This is a schematic diagram of the lower meshing shaft structure of this utility model.
[0031] Figure 6 This is a schematic diagram of the actual use structure of the lower meshing shaft of this utility model.
[0032] The components are: 1. Frame body; 2. Connecting part; 3. Pre-rolling assembly; 4. Front fork claw; 5. Crushing assembly; 6. Engaging teeth; 7. Power transmission shaft; 8. Lower engagement shaft; 9. Upper engagement shaft; 10. Elastic lower pressure rod; 11. Process break; 12. Left engagement section; 13. Right engagement section; 14. Middle engagement section; 15. Feed port; 16. Horizontal stop bar; 17. Vertical adjustment rod. Detailed Implementation
[0033] like Figure 1-6 As shown, the branch crushing device of this embodiment includes a frame body 1, which can be two-wheeled or four-wheeled, can be pulled by a tractor or can be an integral type; a pre-rolling component 3 is provided on the frame body 1 to roll and flatten the branches. The pre-rolling assembly 3 includes at least one set of meshing teeth 6; The meshing teeth group 6 includes a lower meshing shaft 8 and an upper meshing shaft 9 that mesh with each other; the number is not limited to one-to-one, but can be one-to-many or many-to-many.
[0034] The centerline of the upper meshing shaft 9 is fixed or can be moved up and down relative to the centerline of the lower meshing shaft 8.
[0035] like Figure 1 , 2 It is fixed. Figure 3 , 4 It moves up and down.
[0036] A crushing component 5 is provided behind the pre-rolling component 3; the specific components are shown below.
[0037] The shredding component 5 includes a rotary cutter or a roller cutter, etc., that is rotated. There is a feeding channel between the lower meshing shaft 8 and the upper meshing shaft 9; the channel can be straight or a curved channel between the tooth tip and the tooth groove.
[0038] The height opening of the feeding channel is smaller than the set size; A feeding port 15 is provided in front of the bite teeth group 6; After passing through the feeding channel and the biting tooth assembly 6, the flattened branch is fed into the crushing component 5 for cutting. The branch is squeezed and clamped by the crushing component 5, thus achieving cutting without tilting.
[0039] A fork pawl 4 is provided at the lower front of the pre-rolling assembly 3, so as to pick up fallen branches and twigs and feed them automatically. The front end of the fork pawl 4 is lower than the center line of the lower engagement shaft 8; The clearance between fork pawl 4 is greater than the set value.
[0040] A connecting part 2 and / or a power transmission shaft 7 are provided on the vehicle frame 1; like Figure 1 Connecting part 2 is used to connect to the tractor; The power drive shaft 7 is used to connect to the rear output shaft of the tractor to provide power, or it can provide power independently.
[0041] like Figure 3 , 4 The upper meshing shaft 9 is positioned above the lower meshing shaft 8 via the elastic pressing rod 10.
[0042] The lower meshing shaft 8 engages with the upper meshing shaft 9 via straight teeth or helical teeth.
[0043] Several process breaks 11 are respectively provided on the lower meshing shaft 8 and / or the upper meshing shaft 9, so as to realize the axial concave-convex roller pressing of the branches and leaves.
[0044] To facilitate the concentration of branches and leaves towards the center and avoid lateral concentration, the bite tooth assembly 6 includes a left meshing part 12 and a right meshing part 13 along the axial direction. The helical teeth of the left meshing part 12 and the right meshing part 13 rotate in opposite directions. By "opposite", we mean that the helical teeth on the same axis rotate in opposite directions.
[0045] In order to improve the rolling efficiency of the branches concentrated in the middle, a middle section meshing part 14 is provided between the left section meshing part 12 and the right section meshing part 13; The middle section of the meshing part 14 is a straight tooth meshing.
[0046] To prevent the branches from tilting during spiral operation, a horizontal stop bar 16 is provided at the feed inlet 15 in front of the upper meshing shaft 9. Vertical adjustment rods 17 are provided at intervals in front of the feeding port 15; The vertical adjustment rod 17 is installed in the middle of the horizontal stop 16.
[0047] Working principle of this invention: The machine will move through the orchard using a tractor or integrated machine. Branches will be fed into the feed inlet 15 manually or automatically (e.g., using the front fork 4), with support provided by the crossbar 16 to prevent branches from entering the upper meshing shaft 9, and the vertical adjustment rod 17 to ensure that the branches do not enter the pre-rolling assembly 3 laterally.
[0048] The branches sent out by the pre-rolling assembly 3 enter the crushing assembly 5 for cutting.
[0049] This utility model is described in detail for the purpose of making the disclosure clearer, and the prior art will not be listed one by one.
[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. It is obvious to those skilled in the art that multiple technical solutions of this utility model can be combined. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model. All technical contents not described in detail in this utility model are publicly known technologies.
Claims
1. A branch and stem shredding device, characterized in that: Includes a frame body (1); a pre-rolling assembly (3) is provided on the frame body (1); The pre-rolling assembly (3) includes at least one set of meshing teeth (6); The meshing teeth group (6) includes a lower meshing shaft (8) and an upper meshing shaft (9) that mesh with each other. The axis of the upper meshing shaft (9) is fixed or movable up and down relative to the axis of the lower meshing shaft (8); The upper meshing shaft (9) is positioned above the lower meshing shaft (8) by means of the elastic pressing rod (10); A feeding port (15) is provided in front of the bite teeth group (6); A horizontal stop (16) is provided in front of the upper meshing shaft (9) at the feeding port (15). Vertical adjustment rods (17) are provided at intervals in front of the feeding port (15); The vertical adjustment rod (17) is installed in the middle of the horizontal stop (16).
2. The branch crushing device according to claim 1, characterized in that: A crushing component (5) is provided behind the pre-rolling component (3); The shredding assembly (5) includes a rotating rotary cutter or a roller cutter; There is a feeding channel between the lower meshing shaft (8) and the upper meshing shaft (9); The height opening of the feeding channel is smaller than the set size; After passing through the feeding channel and the biting teeth (6), the flattened branch is fed into the crushing component (5) for cutting.
3. The branch crushing device according to claim 1, characterized in that: A fork claw (4) is provided at the lower front part of the pre-rolling assembly (3); The front end of the fork pawl (4) is lower than the center line of the lower engagement shaft (8); The gap between the fork pawl (4) is greater than the set value.
4. The branch crushing device according to claim 1, characterized in that: A connecting part (2) and / or a power transmission shaft (7) are provided on the frame body (1). The connecting part (2) is used to connect the tractor; The power drive shaft (7) is used to connect the rear output shaft of the tractor.
5. The branch crushing device according to claim 1, characterized in that: The lower meshing shaft (8) meshes with the upper meshing shaft (9) with straight teeth or helical teeth.
6. The branch shredding device according to claim 1, characterized in that: Several process breaks (11) are provided on the lower meshing shaft (8) and / or the upper meshing shaft (9).
7. The branch crushing device according to claim 1, characterized in that: The occlusal tooth group (6) includes a left occlusal portion (12) and a right occlusal portion (13) along the axial direction. The helical teeth of the left meshing part (12) and the right meshing part (13) rotate in opposite directions; The left meshing part (12) and the right meshing part (13) are trapezoidal teeth.
8. The branch crushing device according to claim 7, characterized in that: A middle section meshing part (14) is provided between the left section meshing part (12) and the right section meshing part (13). The middle meshing section (14) is a straight tooth meshing section.