Plastic washing tank floating material discharging structure
Patent Information
- Application Number
- CN202522378466.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-10
AI Technical Summary
在现有技术中,对塑料水洗槽水洗后产生的浮料,多是通过人工的方式进行取料,这种方式不仅费时费力,同时工人的劳动强度较高,实用性和经济性不佳
[0010]采用上述技术方案后,本实用新型与现有技术相比具有以下有益效果。
Smart Images

Figure CN224822872U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of cleaning equipment, specifically, it relates to a floating material discharge structure for a plastic washing tank. Background Technology
[0002] Plastic washing tanks are devices that use water buoyancy or chemical properties to separate / clean materials. The core material is PP / PVC, and they are widely used in industrial sorting, electroplating, and environmental protection. Plastic washing tanks primarily achieve material separation or cleaning through water, with the key principle being density difference sorting. In existing technologies, the floating material generated after washing in plastic washing tanks is mostly removed manually. This method is not only time-consuming and labor-intensive, but also involves high labor intensity for workers, resulting in poor practicality and economy.
[0003] In view of this, this utility model is proposed. Utility Model Content
[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a floating material discharge structure for plastic washing tanks. The basic concept of the technical solution adopted by this utility model to solve the above-mentioned technical problem is as follows: A floating material discharge structure for a plastic washing tank includes a cylinder body and a floating rod. The cylinder body is connected to one end of the washing tank body via a fixed frame. A lifting frame is provided at the output end of the cylinder body. The lifting frame has an L-shaped design and a motor bracket integrally formed on it. A floating motor is fixedly connected to the motor bracket and the lifting frame. A floating cam is sleeved on the output end of the floating motor. A guide sleeve is provided at the end of the lifting frame near the cylinder body. The guide sleeve is embedded with the floating rod and a telescopic spring. The telescopic spring is sleeved on the floating rod. One end of the floating rod contacts the floating cam. A connecting frame is fixedly connected to the end of the floating rod away from the floating cam. A temporary storage box is fixedly connected to the connecting frame. All temporary storage boxes are fixedly connected to a reinforcing frame, which has an embedded water level sensor. A drain pipe is fixedly connected to the bottom of each temporary storage box, and a switchable solenoid valve is installed on the drain pipe. The cylinder body adopts a multi-stage cylinder design, which provides lifting power for the device. The lifting frame provides stable support, and the motor bracket provides reinforcing support. The telescopic spring is a high-strength spring, which provides reset power for the device. The floating motor provides floating power for the device, and the reinforcing frame provides reinforcing support. The water level sensor adopts existing laser displacement sensor technology, which facilitates water level detection. The switchable solenoid valve adopts existing technology, which facilitates control of the opening and closing of the drain pipe.
[0005] As a further embodiment of this utility model: an air pump box is provided at one end of the main body of the water washing tank near the cylinder body, and a control box is provided on the air pump box. The control box is connected to the air pump box through wires and air pipes, and the control box is connected to the water level sensor and the on / off solenoid valve through wires.
[0006] As a further improvement of this utility model: two guide frames are fixedly connected inside the main body of the washing tank. A limit frame is embedded in the guide frame. The side of the limit frame away from the guide frame is connected to the temporary storage box. The guide frame plays a guiding role, and the limit frame plays a limiting and protective role.
[0007] As a further embodiment of this utility model: a filter rack is embedded in the temporary storage box, and two hanging racks are fixedly connected to one side of the filter rack. The hanging racks are hung on the temporary storage box, and the side on which the hanging racks are hung is 10 centimeters lower than the other three sides of the temporary storage box. The filter rack plays the role of collecting floating material, and the hanging racks facilitate the removal and placement of the filter rack.
[0008] As a further improvement of this utility model: the control box is equipped with a touch screen display, and the control box contains a control board, a drive power supply, a timer, a pneumatic solenoid valve, a memory and a data acquisition card. The touch screen display facilitates viewing parameters and controlling the device. The wiring inside the control box is carried out using existing technology.
[0009] As a further embodiment of this utility model: the control board is provided with the driving power supply and the acquisition card on one side, the acquisition card is provided with the memory on the side away from the control board, the driving power supply is provided with the timer and the pneumatic solenoid valve on the side away from the control board, the acquisition card is convenient for receiving and processing the data of the water level sensor, the memory is convenient for data storage and retrieval, the timer is convenient for timing, and the pneumatic solenoid valve is convenient for controlling the cylinder body.
[0010] By adopting the above technical solution, this utility model has the following beneficial effects compared with the prior art.
[0011] This invention, through the design of a floating motor, telescopic spring, and temporary storage box, transforms manual material handling into automatic material handling, thereby improving material handling efficiency, reducing labor intensity, and demonstrating good practicality and economy.
[0012] This invention, through the design of a water level sensor, drain pipe, on / off solenoid valve, and cylinder, can automatically drain water from the temporary storage tank when the water level reaches a set value. This facilitates repeated automatic removal of floating material, resulting in a high degree of automation and further improving the practicality and economy of the device.
[0013] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description
[0014] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments and descriptions of the present invention are used to explain the present invention, but do not constitute an undue limitation of the present invention. Obviously, the drawings described below are merely some embodiments; those skilled in the art can obtain other drawings based on these drawings without creative effort. In the drawings: Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is the front view of the present invention; Figure 3 This is a side view of the present invention; Figure 4 This is a schematic diagram of the internal structure of the control box of this utility model.
[0015] In the diagram: 1. Main body of the washing tank; 2. Guide frame; 3. Limiting frame; 4. Temporary storage box; 5. Filter frame; 6. Reinforcing frame; 7. Connecting frame; 8. Cylinder body; 9. Lifting frame; 10. Floating cam; 11. Guide sleeve; 12. Floating rod; 13. Hanging frame; 14. Water level sensor; 15. Motor bracket; 16. Floating motor; 17. Telescopic spring; 18. Drain pipe; 19. Switch-type solenoid valve; 20. Control box; 21. Air pump box; 22. Fixing frame; 23. Touch screen; 24. Control board; 25. Drive power supply; 26. Timer; 27. Pneumatic solenoid valve; 28. Memory; 29. Data acquisition card.
[0016] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0018] like Figures 1 to 4As shown, a floating material discharge structure for a plastic washing tank includes a cylinder body 8 and a floating rod 12. The cylinder body 8 is connected to one end of the washing tank body 1 via a fixing frame 22. A lifting frame 9 is provided at the output end of the cylinder body 8. The lifting frame 9 adopts an L-shaped design and has an integrally formed motor bracket 15. A floating motor 16 is fixedly connected to the motor bracket 15 and the lifting frame 9. A floating cam 10 is sleeved at the output end of the floating motor 16. A guide sleeve 11 is provided at the end of the lifting frame 9 near the cylinder body 8. The guide sleeve 11 is embedded with a floating rod 12 and a telescopic spring 17. The telescopic spring 17 is sleeved on the floating rod 12. One end of the floating rod 12 contacts the floating cam 10. A connecting frame 7 is fixedly connected to the end of the floating rod 12 away from the floating cam 10. A temporary storage box 4 is fixedly connected to the connecting frame 7. Both the receiving frame 7 and the temporary storage box 4 are fixedly connected to the reinforcing frame 6. The reinforcing frame 6 has a water level sensor 14 embedded in it. The bottom of the temporary storage box 4 is fixedly connected to a drain pipe 18, and a switch-type solenoid valve 19 is installed on the drain pipe 18. The cylinder body 8 adopts a multi-stage cylinder design and provides lifting power for the device. The lifting frame 9 plays a role in stabilizing support. The motor bracket 15 plays a role in reinforcing support. The telescopic spring 17 adopts a high-strength spring and provides reset power for the device. The floating motor 16 provides floating power for the device. The reinforcing frame 6 plays a role in reinforcing support. The water level sensor 14 adopts the existing laser displacement sensor technology and is easy to detect the water level. The switch-type solenoid valve 19 adopts the existing technology design and is easy to control the opening and closing of the drain pipe 18.
[0019] Among them, the main body 1 of the water washing tank is provided with an air pump box 21 near the cylinder body 8. The air pump box 21 is provided with a control box 20. The control box 20 is connected to the air pump box 21 through wires and air pipes. The control box 20 is connected to the water level sensor 14 and the on / off solenoid valve 19 through wires.
[0020] Two guide frames 2 are fixedly connected inside the main body 1 of the washing tank. A limit frame 3 is embedded in the guide frame 2. The side of the limit frame 3 away from the guide frame 2 is connected to the temporary storage box 4. The guide frame 2 plays a guiding role, and the limit frame 3 plays a limiting and protective role.
[0021] The temporary storage box 4 has a filter rack 5 embedded in it. Two hanging racks 13 are fixedly connected to one side of the filter rack 5. The hanging racks 13 are hung on the temporary storage box 4. The side of the temporary storage box 4 where the hanging racks 13 are hung is 10 cm lower than the other three sides of the temporary storage box 4. The filter rack 5 plays the role of collecting floating material. The hanging racks 13 make it easy to pick up and put down the filter rack 5.
[0022] The control box 20 is equipped with a touch screen display 23. Inside the control box 20 are a control board 24, a drive power supply 25, a timer 26, a pneumatic solenoid valve 27, a memory 28, and a data acquisition card 29. The touch screen display 23 facilitates viewing parameters and controlling the device. The wiring inside the control box 20 is carried out using existing technology.
[0023] A drive power supply 25 and a data acquisition card 29 are provided on one side of the control board 24. A memory 28 is provided on the side of the data acquisition card 29 away from the control board 24. A timer 26 and a pneumatic solenoid valve 27 are provided on the side of the drive power supply 25 away from the control board 24. The data acquisition card 29 is convenient for receiving and processing data from the water level sensor 14. The memory 28 is convenient for data storage and retrieval. The timer 26 is convenient for timing. The pneumatic solenoid valve 27 is convenient for controlling the cylinder body 8.
[0024] The working principle of this utility model is as follows: Before use, adjust the extension range of the cylinder 8 according to the liquid level in the main body 1 of the washing tank, connect the relevant circuits and air lines, and it is ready to use. When in use, set the relevant parameters through the touch screen 23 and start the device. The cylinder 8 retracts to the set value and moves the temporary storage box 4 down. At this time, the temporary storage box 4 is about 5 cm underwater. The side of the temporary storage box 4 where the filter rack 5 is hung is lower than the water level line. The water carries the floating material into the filter rack 5. After being filtered by the filter rack 5, the floating material remains in the filter rack 5. Water flows into the bottom of the temporary storage tank 4. At the same time, the floating motor 16 operates, driving the cam to rotate. The floating rod 12 moves upward under the reset action of the telescopic spring 17 and the buoyancy of the water, and drives the temporary storage tank 4 upward through the connecting frame 7 and the reinforcing frame 6. When the floating rod 12 reaches its highest position, the side of the temporary storage tank 4 where the filter frame 5 is hung is just slightly above the water level. Then, as the floating cam 10 continues to rotate, the floating rod 12 moves downward again under the thrust of the floating cam 10, driving the temporary storage tank 4 and the filter frame 5 to complete the removal of floating material. By repeating the above operations, floating material can be continuously collected. During the collection process, when the water level sensor 14 detects that the water level in the temporary storage tank 4 has reached the set value, the cylinder 8 operates, moving the temporary storage tank 4 to the set height and then stopping. The switch-type solenoid valve 19 operates, and the drain pipe 18 is opened, allowing the water in the temporary storage tank 4 to be drained back into the main body 1 of the washing tank. Afterward, the cylinder 8 drives the temporary storage tank 4 to reset, and the floating material collection operation starts again. This utility model has a reasonable structural design and is easy to install and use. Through the design of the floating motor 16, the telescopic spring 17, and the temporary storage tank 4, the manual floating material collection is changed to automatic floating material collection, which improves the material collection efficiency, reduces labor intensity, and has good practicality and economy. Through the design of the water level sensor 14, the drain pipe 18, the switch-type solenoid valve 19, and the cylinder 8, the water level in the temporary storage tank 4 can be automatically drained when it reaches the set value, which facilitates the repeated automatic floating material collection and has a high degree of automation, further improving the practicality and economy of the device. The electrical components and connection circuits in this application all adopt existing technology.
[0025] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A floating material discharge structure for a plastic washing tank, comprising a cylinder body (8) and a floating rod (12), characterized in that, The cylinder body (8) is connected to one end of the washing tank body (1) via a fixing bracket (22). A lifting frame (9) is provided at the output end of the cylinder body (8). The lifting frame (9) adopts an L-shaped design. A motor bracket (15) is integrally formed on the lifting frame (9). A floating motor (16) is fixedly connected to the motor bracket (15) and the lifting frame (9). A floating cam (10) is sleeved on the output end of the floating motor (16). A guide sleeve (11) is provided at one end of the lifting frame (9) near the cylinder body (8). The floating rod (12) and the telescopic spring are embedded in the guide sleeve (11). Spring (17), the telescopic spring (17) is sleeved on the floating rod (12), one end of the floating rod (12) is in contact with the floating cam (10), the end of the floating rod (12) away from the floating cam (10) is fixedly connected to the connecting frame (7), the temporary storage box (4) is fixedly connected to the connecting frame (7), the connecting frame (7) and the temporary storage box (4) are both fixedly connected to the reinforcing frame (6), the reinforcing frame (6) is embedded with a water level sensor (14), the bottom of the temporary storage box (4) is fixedly connected to a drain pipe (18), and a switch-type solenoid valve (19) is provided on the drain pipe (18).
2. The floating material discharge structure for a plastic washing tank according to claim 1, characterized in that, The main body (1) of the water washing tank is provided with an air pump box (21) at one end near the cylinder body (8), and a control box (20) is provided on the air pump box (21).
3. The floating material discharge structure for a plastic washing tank according to claim 1, characterized in that, The main body (1) of the washing tank has two guide frames (2) fixedly connected inside. The guide frames (2) have a limiting frame (3) embedded in them. The side of the limiting frame (3) away from the guide frame (2) is connected to the temporary storage box (4).
4. The floating material discharge structure for a plastic washing tank according to claim 1, characterized in that, The temporary storage box (4) is embedded with a filter rack (5). Two hanging racks (13) are fixedly connected to one side of the filter rack (5). The hanging racks (13) are hung on the temporary storage box (4). The side on which the hanging racks (13) are hung is 10 cm lower than the other three sides of the temporary storage box (4).
5. The floating material discharge structure for a plastic washing tank according to claim 2, characterized in that, The control box (20) is equipped with a touch screen (23), and the control box (20) contains a control board (24), a drive power supply (25), a timer (26), a pneumatic solenoid valve (27), a memory (28), and a data acquisition card (29).
6. The floating material discharge structure for a plastic washing tank according to claim 5, characterized in that, The drive power supply (25) and the acquisition card (29) are provided on one side of the control board (24). The memory (28) is provided on the side of the acquisition card (29) away from the control board (24). The timer (26) and the pneumatic solenoid valve (27) are provided on the side of the drive power supply (25) away from the control board (24).