A waste collecting device based on motorcycle spare parts cutting machining

CN224822874UActive Publication Date: 2026-10-09JIANGMEN ZHEYONG MOTORCYCLE PARTS CO LTD
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Patent Information

Application Number
CN202522227820.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-22
Publication Date
2026-10-09
Estimated Expiration
2035-10-22

AI Technical Summary

Technical Problem

[0004]在摩托车零配件切削加工过程中,由于金属零件与塑料垫片、橡胶密封圈等非金属配件往往在同一工序中被同步加工,产生的废料会自然混合铁磁性金属碎屑与多种非金属杂质,这两种不同性质的废料在传统收集过程中会持续混杂堆积,形成无法自动分离的混合废料,从而为后续的回收处理带来持续的分拣负担

Benefits of technology

[0016]本实用新型提供了一种基于摩托车零配件切削加工用废料收集装置。与现有技术相比具备以下有益效果:

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Abstract

The utility model relates to motorcycle spare and parts machining technical field especially is a kind of waste collecting device based on motorcycle spare and parts cutting processing, including base, recovery mechanism is provided on the base and is used for waste collection, recovery mechanism includes: main component, including the rack of fixed on the upper end of base, the first base plate is fixed in the upper end inside the rack, the second base plate is fixed in the lower end inside the rack;Screening component, including the first bin of fixed on the upper end of first base plate, the first hopper is fixed on the upper end of first bin, the first bin inside between the front and rear ends rotatably installed with several magnetic chip-removing plates of several horizontal arrangements, the front end of magnetic chip-removing plate is fixed with support rod;Mixed waste is separated by screening component to metal chip adsorption, non-metallic waste is sent into left collecting box by classification component;Again through magnetic force release, metal chip falls off and is sent into right collecting box by classification component, realize automatic classification recovery.
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Description

Technical Field

[0001] This utility model relates to the field of motorcycle parts processing technology, specifically to a waste collection device for cutting and processing motorcycle parts. Background Technology

[0002] During the machining and production of motorcycle parts, a large amount of waste scraps mixed with metals and non-metals are generated. These wastes have a complex composition, including metal shavings such as iron and aluminum, as well as non-metallic impurities such as plastics and rubber.

[0003] According to CN208289704U, a device for collecting and processing grinding waste from motorcycle parts is disclosed. This technology includes a support frame, a first receiving box, and a second receiving box. A collection hopper is fixedly connected to one side of the top of the support frame, and an impact cylinder is fixedly connected to one side of the upper part of the support frame. A grate is fixedly connected to one end of the impact cylinder. The first and second receiving boxes are respectively located below the grate. A frame is installed inside the first receiving box, and a filter bag is fixedly connected inside the frame. A drain plate is fixedly connected inside the second receiving box, and an electric heating element is fixedly installed at the bottom of the drain plate. This device offers the following technical advantages: "Through the design of the grate and impact cylinder, grinding powder and cutting material in the grinding waste can be screened and stored separately for easy processing; through the filter bag and drain plate design in the first and second receiving boxes, grinding coolant can be separated from the waste, allowing the grinding coolant to be reused and making it convenient to use."

[0004] During the machining of motorcycle parts, metal parts and non-metallic parts such as plastic gaskets and rubber seals are often processed simultaneously in the same process. The resulting waste will naturally mix with ferromagnetic metal shavings and various non-metallic impurities. These two types of waste will continue to accumulate in the traditional collection process, forming mixed waste that cannot be automatically separated, thus bringing a continuous sorting burden to the subsequent recycling process. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a waste collection device based on the machining of motorcycle parts. Mixed waste is separated by a screening component to adsorb and separate metal shavings, while non-metallic waste is sent to the left collection box by a sorting component. Then, by magnetic force, the metal shavings fall off and are sent to the right collection box by the sorting component, thus achieving automatic sorting and recycling.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a waste collection device for machining motorcycle parts, comprising a base, on which a recycling mechanism is provided for waste collection, the recycling mechanism comprising:

[0007] The main component includes a frame fixed to the upper end of the base, a first substrate fixed to the upper end of the frame, and a second substrate fixed to the lower end of the frame.

[0008] The screening component includes a first hopper fixed on the upper end of a first substrate, a first hopper fixed on the upper end of the first hopper, and several horizontally arranged magnetic chip-collecting plates rotatably installed between the front and rear ends inside the first hopper. The front end of the magnetic chip-collecting plates is fixed with a support rod, and the upper ends of the several support rods are pivotally connected to the same connecting rod. A first servo motor is installed at the rear end of the first hopper and is used to drive one of the magnetic chip-collecting plates to rotate.

[0009] A sorting component is located inside the lower part of the base and is used for waste sorting and collection.

[0010] Preferably, the sorting component includes a rotating plate rotatably mounted on the upper end of the second substrate, a slot is provided inside the front end of the rotating plate, a second hopper is slidably mounted on the upper end of the rotating plate, a second hopper is fixed on the upper end of the second hopper, and a second servo motor is mounted on the bottom of the second substrate to drive the rotating plate to rotate.

[0011] Preferably, the sorting component further includes a linear module mounted on the upper end of the turntable and used to drive the movement of the second hopper.

[0012] Preferably, the main component further includes a feeding port formed inside the first substrate and located directly below the first hopper.

[0013] Preferably, the main component further includes discharge ports located at the left and right ends inside the second substrate.

[0014] Preferably, the main component also includes collection boxes placed on the left and right sides of the top of the base.

[0015] Beneficial effects

[0016] This invention provides a waste collection device for machining motorcycle parts. Compared with the prior art, it has the following advantages:

[0017] 1. Mixed waste generated from the cutting and processing of motorcycle parts enters the first hopper through the first hopper. Inside the first hopper, several horizontally arranged magnetic chip-attracting plates efficiently attract ferromagnetic metal chips using magnetic force under normal conditions, while non-metallic waste, unaffected by magnetic force, falls directly through the gaps between the magnetic chip-attracting plates. The non-metallic waste is then guided by a sorting component and sent to the collection box on the left for initial sorting. The magnetic chip-attracting plates then release their attraction to the metal chips, and the metal waste falls down. The sorting component then guides the metal waste to the collection box on the right. When the device is not in use, the first servo motor starts, driving multiple magnetic chip-attracting plates to simultaneously rotate to a horizontal position via a linkage mechanism consisting of support rods and connecting rods, closing the bottom of the first hopper.

[0018] 2. After the waste separated by the screening component enters the second hopper through the second hopper, the second servo motor drives the rotating plate to rotate on the second base plate until the slot at the front end of the rotating plate is aligned with the discharge port on the target side. Then, the linear module drives the second hopper carrying the waste to slide laterally on the rotating plate, so that it moves and finally stops stably directly above the slot. This allows the opening at the bottom of the second hopper to be vertically connected to the slot, and the waste temporarily stored inside can smoothly pass through the slot and the aligned discharge port under the action of gravity, and finally fall into the designated collection box below. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a schematic diagram of the main components in this utility model;

[0021] Figure 3 This is a schematic diagram of the screening component in this utility model;

[0022] Figure 4 This is a schematic diagram of the classification component in this utility model.

[0023] In the diagram: 1. Base; 2. Recycling mechanism; 21. Main component; 211. Frame; 212. First substrate; 213. Feed port; 214. Second substrate; 215. Discharge port; 216. Collection box; 22. Screening component; 221. First hopper; 222. First hopper; 223. Magnetic chip suction plate; 224. Support rod; 225. Connecting rod; 226. First servo motor; 23. Sorting component; 231. Turning plate; 232. Slot; 233. Second hopper; 234. Second hopper; 235. Linear module; 236. Second servo motor. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1 - Figure 4 This utility model provides a technical solution: a waste collection device for cutting and processing motorcycle parts, including a base 1, on which a recycling mechanism 2 is provided for waste collection, the recycling mechanism 2 including:

[0026] The main component 21 includes a frame 211 fixed to the upper end of the base 1, a first substrate 212 fixed to the upper end of the frame 211, and a second substrate 214 fixed to the lower end of the frame 211.

[0027] The screening component 22 includes a first hopper 221 fixed on the upper end of the first substrate 212, a first hopper 222 fixed on the upper end of the first hopper 221, a plurality of horizontally arranged magnetic chip-collecting plates 223 rotatably mounted between the front and rear ends inside the first hopper 221, a support rod 224 fixed at the front end of the magnetic chip-collecting plate 223, a common connecting rod 225 pivotally connected between the upper ends of the plurality of support rods 224, and a first servo motor 226 installed at the rear end of the first hopper 221 for driving one of the magnetic chip-collecting plates 223 to rotate.

[0028] The sorting component 23 is located inside the lower part of the base 1 and is used for waste sorting and collection.

[0029] In this embodiment, the mixed waste generated from the cutting and processing of motorcycle parts enters the first hopper 221 through the first hopper 222. Several magnetic chip-attracting plates 223 arranged horizontally inside the hopper efficiently attract ferromagnetic metal chips using magnetic force under normal conditions, while non-metallic waste falls directly through the gaps between the magnetic chip-attracting plates 223 because it is not affected by the magnetic force. Then, the sorting component 23 guides this part of non-metallic waste into the collection box 216 on the left to complete the first sorting. Then, the magnetic chip-attracting plates 223 release the attraction of metal chips, and the metal waste falls down. The sorting component 23 then guides the metal waste into the collection box 216 on the right. When the device is not in use, the first servo motor 226 is started, and the linkage mechanism composed of the support rod 224 and the connecting rod 225 drives the multiple magnetic chip-attracting plates 223 to rotate synchronously to the horizontal, closing the bottom of the first hopper 221.

[0030] Specifically, the sorting component 23 includes a rotating plate 231 rotatably mounted on the upper end of the second substrate 214. The front end of the rotating plate 231 has a slot 232. A second hopper 233 is slidably mounted on the upper end of the rotating plate 231. A second hopper 234 is fixed on the upper end of the second hopper 233. A second servo motor 236 is mounted on the bottom of the second substrate 214 and is used to drive the rotating plate 231 to rotate.

[0031] Specifically, the sorting component 23 also includes a linear module 235 mounted on the upper end of the turntable 231 and used to drive the second hopper 233 to move.

[0032] In this embodiment, after the waste separated by the screening component 22 enters the second hopper 233 through the second hopper 234, the second servo motor 236 drives the rotating plate 231 to rotate on the second base plate 214 until the slot 232 at the front end of the rotating plate 231 is aligned with the outlet 215 on the target side. Then, the linear module 235 drives the second hopper 233 carrying the waste to slide laterally on the rotating plate 231, so that it moves and finally stops stably above the slot 232. This allows the opening at the bottom of the second hopper 233 to be vertically connected to the slot 232. Under the action of gravity, the waste temporarily stored inside can smoothly pass through the slot 232 and the aligned outlet 215, and finally fall into the designated collection box 216 below.

[0033] Specifically, the main component 21 also includes a feeding port 213 opened inside the first substrate 212 and located directly below the first hopper 221.

[0034] In this embodiment, after the mixed waste is separated by magnetic separation in the first hopper 221, all non-metallic waste that is not adsorbed by the magnetic chip-collecting plate 223 and the metal waste that is subsequently actively removed fall in a concentrated manner through the discharge port 213 under the action of gravity, thereby ensuring that all waste can be orderly guided to the sorting component 23 located directly below it.

[0035] Specifically, the main component 21 also includes discharge ports 215 located at the left and right ends inside the second substrate 214.

[0036] In this embodiment, the discharge port 215 on the left is aligned with the collection box 216 on the lower left, which is specifically used to receive and guide non-metallic waste after being sorted by the sorting component 23; while the discharge port 215 on the right is aligned with the collection box 216 on the lower right, which is specifically used to transport metallic waste unloaded by the magnetic chip suction plate 223.

[0037] Specifically, the main component 21 also includes collection boxes 216 placed on the left and right sides of the top of the base 1.

[0038] In this embodiment, the left collection box 216 is specifically used to collect non-metallic waste, while the right collection box 216 is specifically used to collect metallic waste, thus achieving complete spatial separation and centralized storage of the two types of materials.

[0039] The working principle and usage process of this utility model are as follows: First, the multiple magnetic chip-attracting plates 223 inside the first hopper 221 maintain a uniform inclined working state under the linkage mechanism. The mixed waste generated by the cutting and processing of motorcycle parts enters the first hopper 221 through the first hopper 222. The several magnetic chip-attracting plates 223 arranged horizontally inside the hopper 221 efficiently adsorb ferromagnetic metal chips by magnetic force under normal conditions, while non-metallic waste falls directly through the gaps between the magnetic chip-attracting plates 223 because it is not affected by magnetic force.

[0040] After the waste separated by the screening component 22 enters the second hopper 233 through the second hopper 234, the second servo motor 236 drives the rotating plate 231 to rotate on the second base plate 214 until the slot 232 at the front end of the rotating plate 231 is aligned with the discharge port 215 on the target side. Then, the linear module 235 drives the second hopper 233 carrying the waste to slide laterally on the rotating plate 231, so that it moves and finally stops stably above the slot 232. This allows the opening at the bottom of the second hopper 233 to be vertically connected to the slot 232. Under the action of gravity, the waste temporarily stored inside can smoothly pass through the slot 232 and the aligned discharge port 215, and finally fall into the designated collection box 216 below.

[0041] The above steps are divided into two parts. The first part is through the discharge port 215 on the left side, which is aligned with the collection box 216 on the lower left side. This is specifically used to receive and guide non-metallic waste after it has been sorted by the sorting component 23. The second part is through the discharge port 215 on the right side, which is aligned with the collection box 216 on the lower right side. This is specifically used to transport the metallic waste unloaded by the magnetic chip suction plate 223.

[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waste collection device for machining motorcycle parts, comprising a base (1), characterized in that: The base (1) is equipped with a recycling mechanism (2) for waste collection. The recycling mechanism (2) includes: The main component (21) includes a frame (211) fixed to the upper end of the base (1), a first substrate (212) fixed inside the upper end of the frame (211), and a second substrate (214) fixed inside the lower end of the frame (211). The screening component (22) includes a first hopper (221) fixed on the upper end of a first substrate (212), a first hopper (222) fixed on the upper end of the first hopper (221), a plurality of horizontally arranged magnetic chip-collecting plates (223) rotatably installed between the front and rear ends inside the first hopper (221), a support rod (224) fixed at the front end of the magnetic chip-collecting plate (223), a common connecting rod (225) pivotally connected between the upper ends of the plurality of support rods (224), and a first servo motor (226) installed at the rear end of the first hopper (221) for driving one of the magnetic chip-collecting plates (223) to rotate; The sorting component (23) is located inside the base (1) and is used for waste sorting and collection.

2. The waste collection device for machining motorcycle parts according to claim 1, characterized in that: The sorting component (23) includes a rotating plate (231) rotatably mounted on the upper end of the second substrate (214). A slot (232) is provided inside the front end of the rotating plate (231). A second hopper (233) is slidably mounted on the upper end of the rotating plate (231). A second hopper (234) is fixed on the upper end of the second hopper (233). A second servo motor (236) is mounted on the bottom of the second substrate (214) and is used to drive the rotating plate (231) to rotate.

3. The waste collection device for machining motorcycle parts according to claim 2, characterized in that: The sorting component (23) also includes a linear module (235) mounted on the upper end of the turntable (231) and used to drive the second hopper (233) to move.

4. The waste collection device for machining motorcycle parts according to claim 1, characterized in that: The main component (21) also includes a discharge port (213) opened inside the first substrate (212) and located directly below the first hopper (221).

5. A waste collection device for machining motorcycle parts according to claim 1, characterized in that: The main component (21) also includes discharge ports (215) located at the left and right ends inside the second substrate (214).

6. A waste collection device for machining motorcycle parts according to claim 1, characterized in that: The main component (21) also includes collection boxes (216) placed on the left and right sides of the top of the base (1).

Citation Information

Patent Citations

  • Motorcycle parts grinding garbage collection processing apparatus

    CN208289704U