Static oil fume purification equipment with cleaning function
Patent Information
- Application Number
- CN202522375486.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-10
AI Technical Summary
[0002]定型机在生产过程中有一定量的尾气排放,废气中含有毛絮、颗粒物等,对周围环境产生一定影响,现有在处理的过程中,多采用静电除尘设备进行操作,现有的设备不具备定期清洗功能,无法对设备进行定期的冲洗清洁,设备在捕获油雾和颗粒物后,这些污染物会粘附在电晕极和收尘极上
[0015]与现有技术相比,本实用新型的有益效果是:定型机废气先进入过滤箱,通过喷淋部进行净化、除毛、除颗粒物、除油等初步处理,去除大部分杂质和污染物;接着空气与换热部进行热交换,同时换热部的喷嘴可对螺旋换热管进行冲洗,保证换热效率,进一步净化空气;最后空气进入除尘箱,通过电极板组件产生的电场,使油烟颗粒带上静电并被吸附到相反电荷的电极板上,实现深度净化,有效捕捉和过滤空气中的油烟颗粒;定期对电极板组件进行清洁时,通过水泵将高压水通过高压喷头喷出,多个高压喷头可对电极板组件进行全面冲洗,降低人工清理的次数和劳动强度;过滤箱内部喷淋的水以及除尘箱内部清洁后的水进入集水槽,通过集水管排入油水分离箱进行油水分离,过滤后的水再通过水泵和送水管送入喷淋管内部进行循环利用,节约水资源。
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Figure CN224822909U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of oil fume purification technology, specifically an electrostatic oil fume purification device with a cleaning function. Background Technology
[0002] The stenter emits a certain amount of exhaust gas during production, containing lint, particulate matter, etc., which has a certain impact on the surrounding environment. Currently, electrostatic precipitators are mostly used for treatment. However, these existing devices lack regular cleaning capabilities and cannot be regularly flushed and cleaned. After capturing oil mist and particulate matter, these contaminants adhere to the corona electrode and dust collection electrode. Over time, a thick layer of insulating sludge / tar deposits forms, requiring frequent shutdowns for cleaning. Utility Model Content
[0003] The purpose of this invention is to provide an electrostatic oil fume purification device with a cleaning function to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an electrostatic oil fume purification device with a cleaning function, comprising:
[0005] A filter box, which is a cavity with openings at both ends;
[0006] The spray section is located on one side inside the filter box. The spray section includes a spray pipe fixed inside the filter box. A partition is fixed inside the filter box to separate the air flow path and form a water curtain to suppress dust.
[0007] A heat exchange section is located in the middle of the filter box, and the heat exchange section includes a spiral heat exchange tube placed inside the filter box.
[0008] A dust collector is placed at one end of the filter box and is connected to the filter box. The dust collector is equipped with multiple sets of electrode plate assemblies for electrostatic oil fume removal. A high-pressure nozzle for cleaning the electrode plate assemblies is installed on the side of the filter box corresponding to the position of the electrode plate assemblies.
[0009] Preferably, the system also includes an oil-water separator, the outlet of which is fixedly connected to a water pump, and the output end of which is fixedly connected to a water delivery pipe, which is connected to a spray pipe and a high-pressure nozzle.
[0010] Preferably, the partition includes an inclined plate and a dividing plate that are fixedly connected alternately inside the filter box. The inclined plate is fixedly connected at an angle to the top inside the filter box to form a water curtain.
[0011] Preferably, the filter box is equipped with a baffle plate 1 for blocking water mist, a baffle plate 2 is fixed to the bottom of the inner wall of the filter box, the spiral heat exchange tubes are installed on both sides of the baffle plate 2, and a ventilation space is provided between the top of the baffle plate 2 and the filter box.
[0012] Preferably, a water collection tank is fixedly connected to the bottom of the filter box, a water collection pipe is fixedly connected to one side of the water collection tank, a water collection pipe is fixedly connected to one side of the bottom of the dust collector, and the water collection pipe and the water collection pipe are connected to the liquid inlet of the oil-water separator.
[0013] Preferably, an exhaust pipe is fixedly connected to the top of the dust collection box, and a fan is fixedly connected to one end of the exhaust pipe.
[0014] Preferably, a fiberglass demister is fixedly connected to one end of the filter box.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: the exhaust gas from the stenter first enters the filter box, where it undergoes preliminary treatment such as purification, hair removal, particulate matter removal, and oil removal through the spray section, removing most impurities and pollutants; then, the air exchanges heat with the heat exchange section, and the nozzles of the heat exchange section can simultaneously rinse the spiral heat exchange tubes to ensure heat exchange efficiency and further purify the air; finally, the air enters the dust collector, where the electric field generated by the electrode plate assembly causes the oil fume particles to become electrostatically charged and adsorbed onto the electrode plates with opposite charges, achieving deep purification and effectively capturing and filtering oil fume particles in the air; when cleaning the electrode plate assembly regularly, high-pressure water is sprayed out through high-pressure nozzles by a water pump, and multiple high-pressure nozzles can thoroughly rinse the electrode plate assembly, reducing the number of manual cleaning operations and labor intensity; the water sprayed inside the filter box and the water cleaned inside the dust collector enter the water collection tank, and is discharged into the oil-water separation tank through the water collection pipe for oil-water separation; the filtered water is then sent back into the spray pipe through the water pump and water delivery pipe for recycling, saving water resources. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of the filter box of this utility model;
[0018] Figure 3 This is a schematic diagram of the internal structure of the dust collector box of this utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the fiberglass demister of this utility model.
[0020] In the diagram: 1. Filter box; 2. Dust collection box; 3. Oil-water separator; 4. Spray pipe; 5. Inclined plate; 6. Divider plate; 7. Water collection tank; 8. Baffle one; 9. Spiral heat exchange tube; 10. Baffle two; 11. Fiberglass demister; 12. Water pump; 13. Fan; 14. Exhaust pipe; 15. High-pressure nozzle; 16. Electrode plate assembly; 17. Water collection pipe one; 18. Water collection pipe two; 19. Water delivery pipe. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1 , 2 As shown in Figures 3 and 4, this utility model provides a technical solution: an electrostatic oil fume purification device with a cleaning function, comprising: a filter box 1, which is a cavity with openings at both ends; a spray section located on one side inside the filter box 1, the spray section including a spray pipe 4 fixedly connected inside the filter box 1, and a partition fixedly connected inside the filter box 1 for separating the air flow path and forming a water curtain to reduce dust; a heat exchange section located in the middle of the filter box 1, the heat exchange section including a spiral heat exchange tube 9 located inside the filter box 1; and a dust removal box 2 fixedly connected to one end of the filter box 1 and communicating with the filter box 1, the dust removal box 2 having multiple sets of electrode plate assemblies 16 for electrostatic oil fume removal installed inside, and a high-pressure nozzle 15 for cleaning the electrode plate assemblies 16 installed on the side of the filter box 1 corresponding to the position of the electrode plate assemblies 16.
[0023] It should be noted that in this embodiment, a controller and a corresponding operation panel are provided to control various electrical appliances. The exhaust end of the filter box 1 is connected to the dust collection box 2, and an anti-cross-flow air valve is installed at the air inlet end of the filter box 1. The exhaust gas from the setting machine enters the interior of the filter box 1 through the air inlet end. Inside, it is purified, de-haired, de-particulate, and de-oiled by a spray section. Then, the air is expelled by the heat exchange section, where cold water and air exchange heat. The hot water is discharged to the insulation box for heat preservation. The interior of the filter box 1 is equipped with cleaning nozzles for the top and bottom of the spiral heat exchange tube 9, used to rinse the tube and reduce the efficiency of manual cleaning. After heat exchange, the air enters the interior of the dust collection box 2. The electrode plate assembly consists of positive and negative electrodes and generates an electric field through voltage. When the oil fume enters the dust collection box, the oil fume particles are acted upon by the electric field, causing the particles (such as oil mist and particulate matter) in the oil fume to become electrostatically charged. The charged oil fume particles are attracted to the electrode plates with the opposite charge. Similar to electrostatic adsorption, it can effectively capture and filter out oil fume particles in the air. The purified air is discharged from the top. When cleaning the electrode plate assembly 16 regularly, the water pump 12 sprays high-pressure water through the high-pressure nozzle 15. Multiple high-pressure nozzles 15 are used to rinse the electrode plate assembly 16, thereby reducing the number of times manual cleaning is required.
[0024] In one embodiment, the system further includes an oil-water separator 3, with a water pump 12 fixedly connected to the outlet end of the oil-water separator 3, and a water delivery pipe 19 fixedly connected to the output end of the water pump 12. The water delivery pipe 19 is connected to the spray pipe 4 and the high-pressure nozzle 15. A water collection tank 7 is fixedly connected to the bottom of the filter box 1, and a water collection pipe 17 is fixedly connected to one side of the water collection tank 7. A water collection pipe 2 is fixedly connected to one side of the bottom of the dust collector 2, and the water collection pipe 2 and the water collection pipe 17 are connected to the liquid inlet of the oil-water separator 3.
[0025] It should be noted that the structure of the oil-water separator 3 in this embodiment adopts an existing configuration scheme, please refer to the patent document with patent number 202020723995.5 for details. The water sprayed inside the filter box 1 and the cleaned water inside the dust removal box 2 enter the water collection tank 7 and are discharged into the oil-water separator 3 through water collection pipe 17 and water collection pipe 18. The oil-water separator 3 separates the oil and water. After filtration, the water is pumped by the water pump 12 and sent back into the spray pipe 4 through the water supply pipe 19 for recycling. An electromagnetic reversing valve is installed in the middle of the water supply pipe 19 to switch the water supply path between the spray pipe 4 and the high-pressure nozzle 15.
[0026] In one embodiment, the partition includes an inclined plate 5 and a partition plate 6 that are fixedly connected alternately inside the filter box 1. The inclined plate 5 is fixedly connected at an angle to the top inside the filter box 1 to form a water curtain.
[0027] It should be noted that in this embodiment, the inclined plate 5 and the partition plate 6 separate the space inside the filter box 1. After the air is sprayed by the spray pipe 4, it passes through the bottom of the inclined plate 5. The spray pipe 4 sprays water into the top of the inclined plate 5 so that it flows down along the inclined surface of the inclined plate 5 to form a water curtain. The air passes through the water curtain for filtration. Then the air passes out from the top of the partition plate 6 and enters the bottom of the baffle 8. In this way, the air can be sprayed.
[0028] In one embodiment, a baffle 8 for blocking water mist is installed inside the filter box 1, a baffle 10 is fixed to the bottom of the inner wall of the filter box 1, a spiral heat exchange tube 9 is installed on both sides of the baffle 10, a ventilation space is provided between the top of the baffle 10 and the filter box 1, and a fiberglass demister 11 is fixed to one end of the filter box 1.
[0029] It should be noted that in this embodiment, the air, after being washed by water, bypasses the bottom of baffle 8 and comes into contact with the spiral heat exchange tube 9. The bottom of baffle 10 is fixed to the bottom of the inner wall of the filter box 1, thereby separating the spiral heat exchange tubes 9 on both sides. This allows the air to pass between baffle 8 and baffle 10 and then exit from one side of baffle 10. During this process, a corresponding pump inputs cold water from one end of the spiral heat exchange tube 9. After exchanging heat with the air through the spiral heat exchange tube 9, the water is discharged from the other end. This process can cool the air through heat exchange and also condense and dehumidify it. The air blows past the outside of the spiral heat exchange tube 9 and comes into contact with the fiberglass demister 11, which performs a demisting operation on the air.
[0030] In one embodiment, an exhaust pipe 14 is fixedly connected to the top of the dust collection box 2, and a fan 13 is fixedly connected to one end of the exhaust pipe 14.
[0031] It should be noted that in this embodiment, the fan 13 input end draws air from the inside of the dust collector 2 through the exhaust pipe 14, thereby removing negative pressure from the inside of the dust collector 2, so as to facilitate the introduction of air from the filter box 1 into the dust collector 2, and then discharge it through the output end of the fan 13.
[0032] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0033] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.
[0034] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An electrostatic oil fume purification device with a cleaning function, characterized in that: include: Filter box (1), the filter box (1) is a cavity with openings at both ends; The spray section is located on one side inside the filter box (1). The spray section includes a spray pipe (4) fixed inside the filter box (1). The filter box (1) is fixed with a partition to separate the air flow path and form a water curtain to reduce dust. The heat exchange section is located in the middle of the filter box (1), and the heat exchange section includes a spiral heat exchange tube (9) placed inside the filter box (1). Dust collector (2) is placed at one end of filter box (1) and communicates with filter box (1). Multiple sets of electrode plate assemblies (16) for electrostatic oil fume removal are installed inside the dust collector (2). A high-pressure nozzle (15) for cleaning electrode plate assembly (16) is installed on the side of filter box (1) corresponding to the position of electrode plate assembly (16).
2. The electrostatic oil fume purification device with cleaning function according to claim 1, characterized in that: It also includes an oil-water separator (3), with a water pump (12) fixedly connected to the water outlet end of the oil-water separator (3), and a water delivery pipe (19) fixedly connected to the output end of the water pump (12), which is connected to the spray pipe (4) and the high-pressure nozzle (15).
3. The electrostatic oil fume purification device with cleaning function according to claim 1, characterized in that: The partition includes an inclined plate (5) and a partition plate (6) that are fixedly connected vertically inside the filter box (1). The inclined plate (5) is fixedly connected at an angle to the top inside the filter box (1) to form a water curtain.
4. The electrostatic oil fume purification device with cleaning function according to claim 1, characterized in that: The filter box (1) is equipped with a baffle plate (8) for blocking water mist. A baffle plate (10) is fixed to the bottom of the inner wall of the filter box (1). The spiral heat exchange tube (9) is installed on both sides of the baffle plate (10). A ventilation space is provided between the top of the baffle plate (10) and the filter box (1).
5. The electrostatic oil fume purification device with cleaning function according to claim 1, characterized in that: The bottom of the filter box (1) is fixedly connected to a water collection tank (7), and a water collection pipe (17) is fixedly connected to one side of the water collection tank (7). A water collection pipe (2) is fixedly connected to one side of the bottom of the dust removal box (2). The water collection pipe (2) and the water collection pipe (17) are connected to the liquid inlet of the oil-water separator (3).
6. The electrostatic oil fume purification device with cleaning function according to claim 1, characterized in that: The top of the dust collection box (2) is fixedly connected to an exhaust pipe (14), and a fan (13) is fixedly connected to one end of the exhaust pipe (14).
7. The electrostatic oil fume purification device with cleaning function according to claim 1, characterized in that: A fiberglass demister (11) is fixedly connected to one end of the filter box (1).
Citation Information
Patent Citations
Waste gas treatment system of tentering setting machine
CN212417464U