Air-cooled heat exchange cyclone center cylinder
Patent Information
- Application Number
- CN202522520201.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-27
AI Technical Summary
[0005]本实用新型的目的是提供一种空气冷却换热的旋风分离器中心筒,能够解决相关技术中没有提供便于更换供能扇叶的问题
本实用新型通过设置的中心筒上框、进气螺纹管、下螺纹锁扣、外螺纹连接管壁、内螺纹连接管壁、顶框、内支框、内螺栓、内接板、内电机、供流扇叶、出气螺纹管、上螺纹锁扣、外支框、底板和定位螺栓,使得空气冷却换热的旋风分离器中心筒使用起来更加的便捷,可以为内部的供能风扇提供便于更换和维修的效果,减少了长时间工作而导致结构整体出现损坏的概率,降低了后续使用中对结构的维修保养难度,提升了结构整体的使用寿命。
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Figure CN224822935U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of cyclone separator center cylinder, specifically relating to a cyclone separator center cylinder with air cooling heat exchange. Background Technology
[0002] The cyclone separator's central cylinder is the core internal component of the cyclone separator. It is typically a coaxially mounted cylindrical or conical hollow cylinder, connected to the exhaust port at the top and suspended inside the separator cavity at the bottom. Its core function is to guide the purified gas out and prevent airflow short-circuiting. As a key channel for gas-solid separation, it forms an annular flow channel with the separator cylinder, causing the dust-laden airflow to throw dust against the cylinder wall under the action of centrifugal force. This prevents the separated dust from being re-entrained by the rising airflow. Furthermore, by precisely controlling the insertion depth and inner diameter to optimize the airflow field and reduce eddy current losses, it directly affects the separator's separation efficiency and pressure drop. Widely used in gas-solid separation systems in industries such as chemical, power, metallurgy, and environmental protection, it is a core component ensuring dust separation accuracy and stable equipment operation. The cyclone separator's central cylinder is also used in air cooling heat exchange processes.
[0003] Chinese patent publication number CN106733244A discloses a central cylinder of a cyclone separator with air cooling and heat exchange, comprising a cyclone separator shell and a central cylinder. The central cylinder is placed inside the cyclone separator shell and consists of upper and lower gas collecting chambers and several cooling heat exchange tubes in the middle. The upper and lower gas collecting chambers are closed cavities with annular shapes. The upper gas collecting chamber is fixedly connected to the top of the cylindrical shell of the cyclone separator. The two ends of the several cooling heat exchange tubes are respectively sealed and inserted into the closed cavities of the upper and lower gas collecting chambers to form the cylinder wall of the central cylinder. The closed cavity of the upper gas collecting chamber is divided into an air inlet chamber and an air outlet chamber, which are connected to the lower gas collecting chamber through the cooling heat exchange tubes. This invention introduces air into the air inlet chamber of the upper gas collecting chamber, so that several cooling heat exchange tubes can cool the central cylinder to prevent thermal deformation; at the same time, high-temperature air is obtained from the air outlet chamber of the upper gas collecting chamber and mixed with high-temperature steam and sent into the gasifier to form a gasifying agent, thereby realizing waste heat recovery.
[0004] However, the following problems exist: Most air-cooled heat exchange cyclone separator center cylinders on the market are not very convenient to use, do not provide easy replacement of the internal power supply fan, increase the probability of structural damage due to long-term operation, increase the difficulty of subsequent maintenance and repair, and reduce the overall service life of the structure. Therefore, we propose an air-cooled heat exchange cyclone separator center cylinder. Utility Model Content
[0005] The purpose of this invention is to provide a central cylinder for an air-cooled heat exchange cyclone separator, which can solve the problem that related technologies do not provide easily replaceable power supply fan blades.
[0006] The specific technical solution adopted by this utility model is as follows: A central cylinder of an air-cooled heat exchange cyclone separator includes a central cylinder upper frame. An air inlet threaded pipe is fixedly connected to the outer wall of the central cylinder upper frame. A lower threaded lock is fixedly connected to the outer wall of the air inlet threaded pipe. An external threaded connecting pipe wall is fixedly connected to the top of the central cylinder upper frame. An internal threaded connecting pipe wall is movably connected to the outer wall of the external threaded connecting pipe wall. A top frame is fixedly connected to the top of the internal threaded connecting pipe wall. An inner support frame is fixedly connected to the inside of the top frame. An inner bolt is movably connected to the bottom of the inner support frame. An inner connecting plate is movably connected to the outer wall of the inner bolt. An inner motor is fixedly connected to the bottom of the inner connecting plate.
[0007] The output shaft of the internal motor is fixedly connected to the air supply fan blades via a coupling. The top of the top frame is fixedly connected to the air outlet threaded pipe, and the outer wall of the air outlet threaded pipe is movably connected to the upper threaded lock. The outer wall of the upper frame of the central cylinder is fixedly connected to the outer support frame, and the bottom of the outer support frame is fixedly connected to the base plate. The top of the base plate is movably connected to the positioning bolt. This makes the central cylinder of the cyclone separator with air cooling and heat exchange more convenient to use, provides easy replacement and maintenance for the internal power supply fan, reduces the probability of structural damage due to long-term operation, lowers the difficulty of subsequent maintenance and repair, and extends the overall service life of the structure.
[0008] As a preferred technical solution of this application, the bottom of the upper frame of the central tube is fixedly connected to the lower frame of the central tube, and a rectangular opening is provided on one side of the lower frame of the central tube, and the length and width of the rectangular opening on one side of the lower frame of the central tube are both greater than the internal length and width of the lower frame of the central tube.
[0009] As a preferred technical solution of this application, a locking arc block is movably connected to one side of the lower frame of the central cylinder, a locking spring is fixedly connected to one side of the locking arc block, and a filter frame is fixedly connected to one end of the locking spring.
[0010] As a preferred technical solution of this application, a leak-proof adhesive strip is fixedly connected to the top of the filter frame, and the length and width of the leak-proof adhesive strip are equal to the length and width of the filter frame.
[0011] As a preferred technical solution of this application, a mounting bolt is movably connected to one side of the filter frame, and a pull handle is movably connected to the outer wall of the mounting bolt.
[0012] As a preferred technical solution of this application, the bottom of the lower frame of the central cylinder is fixedly connected to a lower bearing, and the bottom of the lower frame of the central cylinder is fixedly connected only to the top of the outer wall of the lower bearing, and a guide tube is fixedly connected to the inner wall of the lower bearing.
[0013] As a preferred technical solution of this application, the top of the inner plate is movably connected to the bottom of the inner support frame by an inner bolt, and the length of the inner plate is less than the diameter of the bottom opening of the upper frame of the central tube.
[0014] As a preferred technical solution of this application, the bottom of the outer support frame is fixedly connected to the top of the base plate, and there are two outer support frames and two base plates, with two positioning bolts provided on the top of each base plate.
[0015] The technical effects achieved by this utility model are as follows: This utility model, through the design of a central cylinder upper frame, an inlet threaded pipe, a lower threaded lock, an external threaded connecting pipe wall, an internal threaded connecting pipe wall, a top frame, an inner support frame, inner bolts, an inner connecting plate, an inner motor, a supply fan blade, an outlet threaded pipe, an upper threaded lock, an outer support frame, a base plate, and positioning bolts, makes the central cylinder of the air-cooled heat exchange cyclone separator more convenient to use. It also facilitates the replacement and maintenance of the internal power supply fan, reduces the probability of structural damage due to prolonged operation, lowers the difficulty of subsequent maintenance, and extends the overall service life of the structure.
[0016] This utility model, through the design of a central cylinder lower frame, locking arc block, locking spring, filter screen frame, leak-proof rubber strip, mounting bolts, pull handle, lower bearing and guide tube, enables the screening of large particulate impurities after separation, thereby quickly distinguishing and collecting large and small particulate matter, facilitating effective subsequent handling of the air source area. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the entire utility model; Figure 2 This is a bottom view of the structure of this utility model; Figure 3 This is a diagram showing the internal structure of this utility model; Figure 4 This is a top sectional view of the structure of this utility model; Figure 5 This is the utility model Figure 4 Enlarged view of the structure at point A in the middle.
[0018] The attached diagram lists the components represented by each number as follows: 1. Upper frame of the central cylinder; 2. Inlet threaded pipe; 3. Lower threaded lock; 4. External threaded connection to the pipe wall; 5. Internal threaded connection to the pipe wall; 6. Top frame; 7. Inner support frame; 8. Inner bolt; 9. Inner connecting plate; 10. Inner motor; 11. Supply fan blade; 12. Outlet threaded pipe; 13. Upper threaded lock; 14. Outer support frame; 15. Base plate; 16. Positioning bolt; 17. Lower frame of the central cylinder; 18. Engaging arc block; 19. Engaging spring; 20. Filter screen frame; 21. Leak-proof rubber strip; 22. Mounting bolt; 23. Pull handle; 24. Lower bearing; 25. Guide tube. Detailed Implementation
[0019] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.
[0020] like Figure 1-5 As shown, a central cylinder of an air-cooled heat exchange cyclone separator is provided by this utility model: the central cylinder of the air-cooled heat exchange cyclone separator includes a central cylinder upper frame 1, an air inlet threaded pipe 2 is fixedly connected to the outer wall of the central cylinder upper frame 1, a lower threaded lock 3 is fixedly connected to the outer wall of the air inlet threaded pipe 2, an external threaded connecting pipe wall 4 is fixedly connected to the top of the central cylinder upper frame 1, an internal threaded connecting pipe wall 5 is movably connected to the outer wall of the external threaded connecting pipe wall 4, and a top frame 6 is fixedly connected to the top of the internal threaded connecting pipe wall 5.
[0021] In this embodiment, a lower central tube frame 17 is fixedly connected to the bottom of the upper central tube frame 1. A rectangular opening is provided on one side of the lower central tube frame 17, and the length and width of the rectangular opening on one side of the lower central tube frame 17 are both greater than the internal length and width of the lower central tube frame 17. A locking arc block 18 is movably connected to one side of the lower central tube frame 17, and a locking spring 19 is fixedly connected to one side of the locking arc block 18. A filter screen frame 20 is fixedly connected to one end of the locking spring 19.
[0022] Based on the structure described above.
[0023] like Figure 1-5 As shown, based on Embodiment 1, this utility model provides a technical solution: an inner support frame 7 is fixedly connected inside the top frame 6, an inner bolt 8 is movably connected to the bottom of the inner support frame 7, an inner connecting plate 9 is movably connected to the outer wall of the inner bolt 8, and an inner motor 10 is fixedly connected to the bottom of the inner connecting plate 9.
[0024] In this embodiment, a leak-proof adhesive strip 21 is fixedly connected to the top of the filter frame 20, and the length and width of the leak-proof adhesive strip 21 are equal to the length and width of the filter frame 20. A mounting bolt 22 is movably connected to one side of the filter frame 20, and a pull handle 23 is movably connected to the outer wall of the mounting bolt 22.
[0025] Based on the structure described above.
[0026] like Figure 1-5 As shown, based on Embodiment 1, this utility model provides a technical solution: the output shaft of the internal motor 10 is fixedly connected to the air supply fan blade 11 via a coupling; the top of the top frame 6 is fixedly connected to the air outlet threaded pipe 12; the outer wall of the air outlet threaded pipe 12 is movably connected to the upper threaded lock buckle 13; the outer wall of the upper frame 1 of the central cylinder is fixedly connected to the outer support frame 14; the bottom of the outer support frame 14 is fixedly connected to the bottom plate 15; and the top of the bottom plate 15 is movably connected to the positioning bolt 16. This makes the central cylinder of the cyclone separator for air cooling and heat exchange more convenient to use, provides easy replacement and maintenance for the internal power supply fan, reduces the probability of structural damage due to long-term operation, lowers the difficulty of maintenance and repair during subsequent use, and improves the overall service life of the structure.
[0027] In this embodiment, a lower bearing 24 is fixedly connected to the bottom of the lower frame 17 of the central cylinder, and the bottom of the lower frame 17 of the central cylinder is only fixedly connected to the top of the outer wall of the lower bearing 24. A guide tube 25 is fixedly connected to the inner wall of the lower bearing 24. The top of the inner plate 9 is movably connected to the bottom of the inner support frame 7 through an inner bolt 8. The length of the inner plate 9 is smaller than the diameter of the bottom opening of the upper frame 1 of the central cylinder. The bottom of the outer support frame 14 is fixedly connected to the top of the base plate 15. There are two outer support frames 14 and two base plates 15. Each base plate 15 has two positioning bolts 16 on its top.
[0028] In use: First, the base plate 15 is locked in the working position by rotating the positioning bolt 16. Then, the inlet threaded pipe 2 is locked to the external air supply pipe by rotating the lower threaded latch 3. Finally, the outlet threaded pipe 12 is locked to the external air inlet pipe by rotating the upper threaded latch 13. When gaseous impurities containing particles enter the upper frame 1 of the central cylinder through the inlet threaded pipe 2, the internal motor 10 also operates. The output shaft of the internal motor 10 rotates, causing the supply fan blades 11 to rotate. The rotation of the supply fan blades 11 causes the airflow inside the upper frame 1 of the central cylinder to rise in a spiral pattern. The particulate matter comes into contact with the interior of the upper frame 1 of the central cylinder along with the airflow, and falls downwards due to gravity. The airflow that removes the particles is discharged through the outlet threaded pipe 12. When the particles reach the filter screen 20, they are... Particle impurities are intercepted by the filter frame 20. Small particles of impurities will enter the guide tube 25 through the filter frame 20. By rotating the guide tube 25, large particles of impurities will fall in the appropriate direction. If it is necessary to clean out large particles of impurities inside the filter frame 20, press the locking arc block 18 to compress the locking spring 19, thereby causing the locking arc block 18 to retract into the filter frame 20. At this time, the filter frame 20 can be pulled out and cleaned by pulling the handle 23. If it is necessary to replace or repair the flow fan blade 11, rotate the top frame 6 to unlock the external threaded connecting pipe wall 4 and the internal threaded connecting pipe wall 5, thereby allowing the inner support frame 7 and the flow fan blade 11 to be pulled out upwards together. Then, rotate the inner bolt 8 to unlock the inner connecting plate 9 and the inner support frame 7. Now the flow fan blade 11 can be repaired or replaced.
[0029] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.
Claims
1. A central cylinder of a cyclone separator with air cooling and heat exchange, characterized in that: The system includes a central cylinder upper frame (1), an air inlet threaded pipe (2) fixedly connected to the outer wall of the central cylinder upper frame (1), a lower threaded lock (3) fixedly connected to the outer wall of the air inlet threaded pipe (2), an external threaded connecting pipe wall (4) fixedly connected to the top of the central cylinder upper frame (1), an internal threaded connecting pipe wall (5) movably connected to the outer wall of the external threaded connecting pipe wall (4), a top frame (6) fixedly connected to the top of the internal threaded connecting pipe wall (5), an inner support frame (7) fixedly connected to the inside of the top frame (6), an inner bolt (8) movably connected to the bottom of the inner support frame (7), an inner connecting plate (9) movably connected to the outer wall of the inner bolt (8), and an inner motor (10) fixedly connected to the bottom of the inner connecting plate (9). The output shaft of the internal motor (10) is fixedly connected to the flow fan blade (11) via a coupling. The top of the top frame (6) is fixedly connected to the exhaust threaded pipe (12). The outer wall of the exhaust threaded pipe (12) is movably connected to the upper threaded lock buckle (13). The outer wall of the upper frame (1) of the central cylinder is fixedly connected to the outer support frame (14). The bottom of the outer support frame (14) is fixedly connected to the bottom plate (15). The top of the bottom plate (15) is movably connected to the positioning bolt (16).
2. The central cylinder of a cyclone separator with air cooling heat exchange according to claim 1, characterized in that: The bottom of the upper frame (1) of the central tube is fixedly connected to the lower frame (17) of the central tube. A rectangular opening is provided on one side of the lower frame (17), and the length and width of the rectangular opening on one side of the lower frame (17) of the central tube are both greater than the internal length and width of the lower frame (17).
3. The central cylinder of a cyclone separator with air cooling heat exchange according to claim 2, characterized in that: A locking arc block (18) is movably connected to one side of the lower frame (17) of the central cylinder, a locking spring (19) is fixedly connected to one side of the locking arc block (18), and a filter screen frame (20) is fixedly connected to one end of the locking spring (19).
4. The central cylinder of a cyclone separator with air cooling heat exchange according to claim 3, characterized in that: The top of the filter frame (20) is fixedly connected with a leak-proof strip (21), and the length and width of the leak-proof strip (21) are equal to the length and width of the filter frame (20).
5. The central cylinder of a cyclone separator with air cooling heat exchange according to claim 3, characterized in that: The filter frame (20) is movably connected to one side of a mounting bolt (22), and a pull handle (23) is movably connected to the outer wall of the mounting bolt (22).
6. The central cylinder of a cyclone separator with air cooling heat exchange according to claim 2, characterized in that: The bottom of the lower frame (17) of the central tube is fixedly connected to a lower bearing (24), and the bottom of the lower frame (17) of the central tube is fixedly connected only to the top of the outer wall of the lower bearing (24). The inner wall of the lower bearing (24) is fixedly connected to a guide tube (25).
7. The central cylinder of a cyclone separator with air cooling heat exchange according to claim 1, characterized in that: The top of the inner plate (9) is movably connected to the bottom of the inner support frame (7) by an inner bolt (8), and the length of the inner plate (9) is less than the diameter of the bottom opening of the upper frame (1) of the central tube.
8. The central cylinder of a cyclone separator with air cooling heat exchange according to claim 1, characterized in that: The bottom of the outer support frame (14) is fixedly connected to the top of the base plate (15). There are two outer support frames (14) and two base plates (15), and each base plate (15) has two positioning bolts (16) on its top.
Citation Information
Patent Citations
Cyclone separator center cylinder for air cooling and heat exchange
CN106733244A