A coating thickness regulating device for a textile belt rope surface treatment machine

Abstract

The utility model relates to textile belt rope processing technical field, and disclose a kind of textile belt rope surface treatment machine coating thickness regulation and control device, the first support frame is fixedly connected in the left side of processing table top, the first support frame front is fixedly connected with mount, rotating disc is rotatably connected in the inside of mount, rectangular block is inserted in the inside of rotating disc, the reel is fixedly connected with the back end of rectangular block, the reel is rotatably connected in the inside of first support frame, the flat scraping mechanism is arranged in the middle of processing table top, the inside of flat scraping subassembly is provided with spraying mechanism, the second support frame is fixedly connected in the right side of processing table top. When hydraulic cylinder drives second linkage plate to move up and down, second rack drives gear rotation, and then make first rack drive first linkage plate reverse movement, realize the synchronous reverse adjustment of first scraper and second scraper, can accurately control the distance between scraper and textile belt rope.

Description

Technical Field

[0001] This utility model relates to the field of textile cord processing technology, specifically a coating thickness control device for a textile cord surface treatment machine. Background Technology

[0002] In the field of textile cord processing, in order to improve the wear resistance, water resistance, corrosion resistance and other properties of the products, it is usually necessary to coat the surface. The uniformity and precision of the coating thickness directly affect the final quality and performance of the cord. Therefore, coating thickness control is a key step in the surface treatment process.

[0003] Currently, some devices use a single-direction scraper adjustment method, which can only control the thickness of the coating on one side with a rope. If both sides need to be processed, multiple operations are required, which is not only inefficient but also easily leads to inconsistent coating thickness on both sides, affecting the stability of product quality. Therefore, improvements are needed. Utility Model Content

[0004] The purpose of this invention is to provide a coating thickness control device for a textile cord surface treatment machine, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a coating thickness control device for a textile cord surface treatment machine, comprising a processing table, a first support frame fixedly connected to the top left side of the processing table, an mounting frame fixedly connected to the front of the first support frame, a rotating disk rotatably connected to the inner side of the mounting frame, a rectangular block inserted into the inner side of the rotating disk, a take-up roller fixedly connected to the back end of the rectangular block, the take-up roller rotatably connected to the inner side of the first support frame, a leveling mechanism provided in the middle of the top of the processing table, a spraying mechanism provided inside the leveling mechanism, a second support frame fixedly connected to the top right side of the processing table, an unwinding roller rotatably connected to the inner side of the second support frame, an arc-shaped plate fixedly connected to the outer side of the second support frame, a transmission roller rotatably connected to the inner side of the arc-shaped plate, a servo motor fixedly connected to the front of the transmission roller, and the servo motor fixedly connected to the front of the arc-shaped plate;

[0006] The scraping mechanism includes a fixed frame, which is fixedly connected to the center of the top of the processing table. A hydraulic cylinder is fixedly connected to the top of the fixed frame, and a second linkage plate is fixedly connected to the bottom of the hydraulic cylinder. A second scraper is fixedly connected to the bottom of the second linkage plate. A second rack is fixedly connected to the front and rear sides of the second linkage plate. A gear meshes with the left side of the second rack. A rotating rod is fixedly connected to the inner side of the gear. A first rack meshes with the left side of the gear. A first linkage plate is fixedly connected to the bottom of the first rack. A first scraper is fixedly connected to the top of the first linkage plate. A limit frame is rotatably connected to the front of the rotating rod. The limit frame is fixedly connected to the front and rear sides of the fixed frame.

[0007] Preferably, the inner side of the fixed frame is provided with a sliding groove corresponding to the movement trajectory of the first linkage plate and the second linkage plate, and the first linkage plate and the second linkage plate are slidably connected inside the sliding groove. Through the sliding groove, the first linkage plate and the second linkage plate can slide inside the fixed frame, so that the first linkage plate and the second linkage plate can drive the first scraper and the second scraper to be adjusted.

[0008] Preferably, there are two rotating rods, which are rotatably connected to the front and rear sides of the fixed frame, respectively. The rotating rods can support the gear, making the gear more stable during rotation.

[0009] Preferably, the inner side of the rotating disk has a rectangular groove corresponding to the position of the rectangular block, and the rectangular block is inserted into the rectangular groove. Through the rectangular groove, when the rotating disk rotates, it can drive the rectangular block and the take-up roller to rotate.

[0010] Preferably, the spraying mechanism includes a material box, which is fixedly connected to the back of the top of the processing table. A conveying pipe is fixedly connected to the inside of the material box, and a material pump is fixedly connected to the outside of the conveying pipe. The material pump is fixedly connected to the top of the material box. A limiting plate is fixedly connected to the top of the conveying pipe, and the limiting plate is fixedly connected to the back of the fixing frame. A connecting pipe is fixedly connected to the front of the conveying pipe, and a spraying plate is fixedly connected to the front of the connecting pipe. The spraying plate is fixedly connected to the top of the inner side of the fixing frame.

[0011] Preferably, there are two spraying plates, which are fixedly connected to the top of the inner side of the fixing frame and the top of the processing table, respectively. The spraying plates can be used to spray paint onto the surface of the textile belt.

[0012] Preferably, there are two connecting pipes, which are fixedly connected to the top and bottom of the front of the conveying pipe, respectively. The connecting pipes can transfer the paint inside the conveying pipe to the inside of the spraying plate.

[0013] Compared with the prior art, this utility model provides a coating thickness control device for a textile cord surface treatment machine, which has the following advantages:

[0014] 1. In the coating thickness control device of the textile belt rope surface treatment machine, when the hydraulic cylinder drives the second linkage plate to move up and down in the scraping mechanism, the second rack drives the gear to rotate, which in turn causes the first rack to drive the first linkage plate to move in the opposite direction, realizing the synchronous reverse adjustment of the first scraper and the second scraper. This can accurately control the distance between the scraper and the textile belt rope, thereby accurately controlling the coating thickness and effectively avoiding the problem of coating being too thick or too thin in traditional devices.

[0015] 2. The coating thickness control device of the textile rope surface treatment machine has two spraying plates located on the top of the inner side of the fixed frame and the top of the processing table, respectively. It can spray the upper and lower surfaces of the textile rope at the same time, which improves the processing efficiency and ensures the consistency of the coating thickness on both sides of the rope, thus improving the overall processing effect. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a front view structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the leveling mechanism.

[0019] Figure 3 This is a schematic diagram of the spraying mechanism.

[0020] Figure 4 A schematic diagram of the servo motor, arc plate, and transmission roller structure;

[0021] Figure 5 This is a schematic diagram of the mounting frame, rotating disk, and rectangular block structure.

[0022] In the diagram: 1. Processing table; 2. First support frame; 21. Mounting frame; 22. Rotary disk; 23. Rectangular block; 3. Take-up roller; 4. Scraping mechanism; 41. First scraper; 42. First linkage plate; 43. First rack; 44. Limiting frame; 45. Second linkage plate; 46. Fixing frame; 47. Hydraulic cylinder; 48. Second scraper; 49. Second rack; 401. Gear; 402. Rotating rod; 5. Spraying mechanism; 51. Material box; 52. Material pump; 53. Conveying pipe; 54. Limiting plate; 55. Spraying plate; 56. Connecting pipe; 6. Unwinding roller; 7. Second support frame; 8. Servo motor; 9. Arc plate; 91. Transfer roller. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0025] This utility model provides the following technical solution:

[0026] Example 1

[0027] Please see Figure 1-5 This utility model provides a technical solution: a coating thickness control device for a textile cord surface treatment machine, including a processing table 1, a first support frame 2 fixedly connected to the top left side of the processing table 1, an mounting frame 21 fixedly connected to the front of the first support frame 2, a rotating disk 22 rotatably connected to the inner side of the mounting frame 21, a rectangular block 23 inserted into the inner side of the rotating disk 22, a take-up roller 3 fixedly connected to the back end of the rectangular block 23, the take-up roller 3 rotatably connected to the inner side of the first support frame 2, a scraping mechanism 4 is provided in the middle of the top of the processing table 1, a spraying mechanism 5 is provided inside the scraping mechanism 4, a second support frame 7 is fixedly connected to the top right side of the processing table 1, an unwinding roller 6 rotatably connected to the inner side of the second support frame 7, an arc plate 9 is fixedly connected to the outer side of the second support frame 7, a transmission roller 91 rotatably connected to the inner side of the arc plate 9, a servo motor 8 is fixedly connected to the front of the transmission roller 91, and the servo motor 8 is fixedly connected to the front of the arc plate 9;

[0028] The leveling mechanism 4 includes a fixed frame 46, which is fixedly connected to the top center of the processing table 1. A hydraulic cylinder 47 is fixedly connected to the top of the fixed frame 46. A second linkage plate 45 is fixedly connected to the bottom of the hydraulic cylinder 47. A second scraper 48 is fixedly connected to the bottom of the second linkage plate 45. A second rack 49 is fixedly connected to the front and rear sides of the second linkage plate 45. A gear 401 meshes with the left side of the second rack 49. A rotating rod 402 is fixedly connected to the inner side of the gear 401. A first rack 43 meshes with the left side of the gear 401. A first linkage plate 42 is fixedly connected to the bottom of the first rack 43. A first scraper 41 is fixedly connected to the top of the first linkage plate 42. A limit frame 44 is rotatably connected to the front of the rotating rod 402. The limit frame 44 is fixedly connected to the front and rear sides of the fixed frame 46.

[0029] Furthermore, a sliding groove corresponding to the movement trajectory of the first linkage plate 42 and the second linkage plate 45 is provided on the inner side of the fixed frame 46, and the first linkage plate 42 and the second linkage plate 45 are slidably connected inside the sliding groove. Through the sliding groove, the first linkage plate 42 and the second linkage plate 45 can slide inside the fixed frame 46, so that the first linkage plate 42 and the second linkage plate 45 can drive the first scraper 41 and the second scraper 48 to be adjusted.

[0030] Furthermore, there are two rotating rods 402, which are rotatably connected to the front and rear sides of the fixed frame 46 respectively. The rotating rods 402 can support the gear 401, making the gear 401 more stable during rotation.

[0031] Furthermore, a rectangular groove corresponding to the position of the rectangular block 23 is opened on the inner side of the rotating disk 22, and the rectangular block 23 is inserted into the rectangular groove. Through the rectangular groove, when the rotating disk 22 rotates, it can drive the rectangular block 23 and the take-up roller 3 to rotate.

[0032] Example 2

[0033] Please see Figure 1-5 Furthermore, based on Embodiment 1, the spraying mechanism 5 further includes a material box 51, which is fixedly connected to the top back end of the processing table 1. A conveying pipe 53 is fixedly connected to the inner side of the material box 51, and a material pump 52 is fixedly connected to the outer side of the conveying pipe 53. The material pump 52 is fixedly connected to the top of the material box 51, and a limiting plate 54 is fixedly connected to the top of the conveying pipe 53. The limiting plate 54 is fixedly connected to the back end of the fixing frame 46, and a connecting pipe 56 is fixedly connected to the front of the conveying pipe 53. A spraying plate 55 is fixedly connected to the front of the connecting pipe 56, and the spraying plate 55 is fixedly connected to the top inner side of the fixing frame 46.

[0034] Furthermore, there are two spraying plates 55, which are fixedly connected to the top of the inner side of the fixing frame 46 and the top of the processing table 1, respectively. The spraying plates 55 can spray paint onto the surface of the textile rope.

[0035] Furthermore, there are two connecting pipes 56, which are fixedly connected to the top and bottom of the front of the conveying pipe 53, respectively. The paint inside the conveying pipe 53 can be transferred to the inside of the spraying plate 55 through the connecting pipes 56.

[0036] In actual operation, when this device is used, before starting the device, the textile rope roll to be processed is first installed on the unwinding roller 6 inside the second support frame 7, one end of the rope is pulled out and passed around the transmission roller 91 inside the arc plate 9 in sequence, and fixed on the winding roller 3 inside the first support frame 2. The winding roller 3 is connected to the rotating disk 22 inside the mounting frame 21 through the rectangular block 23 to ensure that the rotating disk 22 can drive the winding roller 3 to run synchronously when it rotates.

[0037] During operation, the servo motor 8 is switched on, causing it to drive the transmission roller 91 to rotate. The transmission roller 91, through friction, drives the textile belt to move uniformly to the left. Simultaneously, the unwind roller 6 rotates synchronously with the belt to release it, while the winding roller 3 rotates synchronously to wind up the processed belt, forming a stable belt transmission path.

[0038] During the conveying process with the rope, the paint in the material box 51 is transported to the two connecting pipes 56 through the conveying pipe 53 under the action of the material pump 52. Then, the paint is introduced into the spraying plate 55 on the top of the inner side of the fixed frame 46 and the top of the processing table 1 respectively through the connecting pipe 56. The two spraying plates 55 simultaneously spray the paint evenly on the upper and lower surfaces of the rope to complete the coating.

[0039] The coated belt continues to be conveyed between the first scraper 41 and the second scraper 48. The hydraulic cylinder 47 is switched on, causing the hydraulic cylinder 47 to drive the second linkage plate 45 to move downward along the slide groove inside the fixed frame 46. The second linkage plate 45 drives the second scraper 48 at the bottom to move synchronously. At the same time, the second racks 49 on the front and rear sides of the second linkage plate 45 move downward. Since the second rack 49 meshes with the gear 401, the gear 401 rotates around the rotating rod 402 under the drive of the second rack 49, thereby driving the first rack 43 on the left to move upward. The first rack 43 drives the first linkage plate 42 at the bottom to move synchronously along the slide groove, so that the first scraper 41 and the second scraper 48 form a reverse synchronous adjustment. By adjusting the distance between the first scraper 41 and the second scraper 48, the coating thickness on the upper and lower surfaces of the belt can be precisely controlled. Excess coating is scraped off by the scraper to ensure that the coating thickness is uniform and meets the set requirements. The processed belt continues to be conveyed to the left and is neatly wound up by the take-up roller 3.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A coating thickness control device for a textile cord surface treatment machine, comprising a processing table (1), characterized in that: The processing table (1) is fixedly connected to the top left side of a first support frame (2). The first support frame (2) is fixedly connected to the front of a mounting frame (21). The mounting frame (21) is rotatably connected to a rotating disk (22). A rectangular block (23) is inserted into the inner side of the rotating disk (22). A take-up roller (3) is fixedly connected to the back end of the rectangular block (23). The take-up roller (3) is rotatably connected to the inner side of the first support frame (2). A scraping mechanism (4) is provided in the middle of the top of the processing table (1). A spraying mechanism (5) is provided inside the scraping mechanism (4). The processing table (1) is fixedly connected to the top right side of a second support frame (7). A unwinding roller (6) is rotatably connected to the inner side of the second support frame (7). An arc plate (9) is fixedly connected to the outer side of the second support frame (7). A transmission roller (91) is rotatably connected to the inner side of the arc plate (9). A servo motor (8) is fixedly connected to the front of the transmission roller (91). The servo motor (8) is fixedly connected to the front of the arc plate (9). The scraping mechanism (4) includes a fixed frame (46), which is fixedly connected to the top center of the processing table (1). A hydraulic cylinder (47) is fixedly connected to the top of the fixed frame (46). A second linkage plate (45) is fixedly connected to the bottom of the hydraulic cylinder (47). A second scraper (48) is fixedly connected to the bottom of the second linkage plate (45). A second rack (49) is fixedly connected to the front and rear sides of the second linkage plate (45). A gear (401) meshes with the left side of the second rack (49). A rotating rod (402) is fixedly connected to the inner side of the gear (401). A first rack (43) meshes with the left side of the gear (401). A first linkage plate (42) is fixedly connected to the bottom of the first rack (43). A first scraper (41) is fixedly connected to the top of the first linkage plate (42). A limit frame (44) is rotatably connected to the front of the rotating rod (402). The limit frame (44) is fixedly connected to the front and rear sides of the fixed frame (46).

2. The coating thickness control device for a textile cord surface treatment machine according to claim 1, characterized in that: The inner side of the fixed frame (46) is provided with a sliding groove corresponding to the movement trajectory of the first linkage plate (42) and the second linkage plate (45), and the first linkage plate (42) and the second linkage plate (45) are slidably connected inside the sliding groove.

3. The coating thickness control device for a textile cord surface treatment machine according to claim 1, characterized in that: There are two rotating rods (402), which are rotatably connected to the front and rear sides of the fixed frame (46) respectively.

4. The coating thickness control device for a textile cord surface treatment machine according to claim 1, characterized in that: The inner side of the rotating disk (22) is provided with a rectangular groove corresponding to the position of the rectangular block (23), and the rectangular block (23) is inserted into the rectangular groove.

5. The coating thickness control device for a textile cord surface treatment machine according to claim 1, characterized in that: The spraying mechanism (5) includes a material box (51), which is fixedly connected to the top back end of the processing table (1). A conveying pipe (53) is fixedly connected to the inside of the material box (51). A material pump (52) is fixedly connected to the outside of the conveying pipe (53). The material pump (52) is fixedly connected to the top of the material box (51). A limiting plate (54) is fixedly connected to the top of the conveying pipe (53). The limiting plate (54) is fixedly connected to the back end of the fixing frame (46). A connecting pipe (56) is fixedly connected to the front of the conveying pipe (53). A spraying plate (55) is fixedly connected to the front of the connecting pipe (56). The spraying plate (55) is fixedly connected to the top inside of the fixing frame (46).

6. The coating thickness control device for a textile cord surface treatment machine according to claim 5, characterized in that: There are two spraying plates (55), which are fixedly connected to the top of the inner side of the fixing frame (46) and the top of the processing table (1), respectively.

7. The coating thickness control device for a textile cord surface treatment machine according to claim 5, characterized in that: There are two connecting pipes (56), which are fixedly connected to the top and bottom of the front of the conveying pipe (53) respectively.

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