Thermal spraying device for anticorrosion coating of the inner wall of a pipeline
Patent Information
- Application Number
- CN202521981621.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-15
AI Technical Summary
[0002]管道内壁防腐涂层是防止管内腐蚀、降低摩擦阻力、提高输量的重要手段,在对一些不同的管道内壁进行喷涂时,往往会用到热喷涂设备,在使用热喷涂设备时是通过转管机与其配合使用的,在对管道内壁进行喷涂时,部分的管道内壁会残留大量的杂质,而在热喷涂过程中,会导致杂质附着在管道内壁,如此会影响后续对管道内壁喷涂的效果,为此我们提供管道内壁防腐涂层热喷涂装置,以解决上述中提出的问题
[0014]本实用新型当工作人员在对管道内壁进行热喷涂时,通过对清理结构的施力,能够对管道内壁进行清理,并且通过吸尘结构与其配合的使用,能够对管道内壁清理时产生的灰尘进行吸取,如此当热喷涂设备本体对管道内壁进行加工时,能够进一步提升喷涂的效果,同时通过驱动结构和遮挡结构的设置,随着工作人员对驱动结构进行施力,能够使得遮挡结构进行展开,从而能够防止灰尘飘落到喷头上影响喷头的正常使用。
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Figure CN224823074U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thermal spraying technology for pipeline inner walls, specifically a thermal spraying device for anti-corrosion coating on pipeline inner walls. Background Technology
[0002] Pipeline inner wall anti-corrosion coating is an important means to prevent internal corrosion, reduce frictional resistance, and increase throughput. When spraying different pipeline inner walls, thermal spraying equipment is often used. This equipment is used in conjunction with a pipe rotating machine. During the spraying process, a large amount of impurities remain on some pipeline inner walls. These impurities can adhere to the pipeline inner wall during the thermal spraying process, affecting the subsequent coating effect. Therefore, we provide a pipeline inner wall anti-corrosion coating thermal spraying device to solve the problems mentioned above. Utility Model Content
[0003] The purpose of this invention is to provide a thermal spraying device for anti-corrosion coating on the inner wall of pipelines, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a thermal spraying device for anti-corrosion coating of pipe inner walls, comprising a thermal spraying equipment body and a pipe rotating machine used in conjunction with it, and further comprising:
[0005] An extension pipe is installed on one side of the body of the thermal spraying equipment. The other end of the extension pipe is connected to a nozzle. A fixing block is fixedly connected to one side of the bottom of the extension pipe. A support pipe is fixedly connected inside the fixing block. The other end of the support pipe extends to one side of the fixing block and is fixedly connected to a long fixing block.
[0006] An extension plate is fixedly connected to one side of the bottom of the support tube. A protective cover is fixedly connected to the surface of the support tube. A shielding structure and a driving structure used in conjunction with it are provided on the surface of the support tube. A cleaning structure and a dust suction structure used in conjunction with it are provided inside the fixed long block. A fixing structure is provided on the surface of the thermal spraying equipment body and one side of the protective cover.
[0007] Preferably, the cleaning structure includes a movable block slidably connected above and below a fixed long block. One end of the movable block is fixedly connected to an arc-shaped scraper. Springs are provided on both the upper and lower sides of the interior of the fixed long block. The two ends of the springs are fixedly connected to the inner wall of the fixed long block and the other end of the movable block, respectively. Through grooves are provided on both the upper and lower sides of one side of the fixed long block. A sliding plate is slidably connected to the inner wall of the through groove. The sliding plate is fixedly connected to one end of the movable block. A movable rod is rotatably connected to the surface of the thermal spraying equipment body. A take-up reel is fixedly connected to the surface of the movable rod. A rope is wound around the surface of the take-up reel. The other end of the rope is fixedly connected to one side of the sliding plate. A second handwheel is fixedly connected to the other end of the movable rod.
[0008] Preferably, the dust collection structure includes a dust collection pipe fixedly connected inside the support pipe, and both sides of the surface of the dust collection pipe are connected to air pipes, which are flexible hoses. The other end of the air pipe extends to the outside of the support pipe and is fixedly connected to a dust collection port. One side of the dust collection port is fixedly connected to the other side of the slide plate.
[0009] Preferably, the shielding structure includes several square blocks fixedly connected to the surface of the support tube, a slider is slidably connected inside the square block, a protrusion is fixedly connected to the surface of one side of the square block, a groove is opened on one side of the square block, a slider rod is slidably connected to the inner wall of the groove, one end of the slider rod is fixedly connected to the slider, and a folded fireproof cloth is provided on one side of the slider.
[0010] Preferably, the drive structure includes a geared disc rotatably connected to the surface of the support tube, a rotating rod rotatably connected to one side of the protrusion, a gear fixedly connected to the surface of the rotating rod, the gear meshing with the geared disc, the gear and the geared disc being located inside the protective cover, a first handwheel fixedly connected to the other end of the rotating rod, and a plurality of arc-shaped grooves opened inside the geared disc, the interior of the arc-shaped grooves cooperating with the sliding rod.
[0011] Preferably, the fixing structure includes a connecting plate fixedly connected to the surface of the thermal spraying equipment body and one side of the protective cover. A fixing pin slides through the inside of the connecting plate. Several circular grooves are opened on the surface of the rotating rod and the movable rod. The other end of the fixing pin passes through one side of the connecting plate and cooperates with the inside of the circular groove.
[0012] Preferably, guide wheels are fixedly connected to the top and bottom of one side of the fixed long block and the top of the extension plate.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] When workers perform thermal spraying on the inner wall of a pipe, the cleaning structure can be used to clean the inner wall of the pipe by applying force. In addition, the dust suction structure can be used in conjunction with it to suck up the dust generated during the cleaning of the inner wall of the pipe. Thus, when the thermal spraying equipment body processes the inner wall of the pipe, the spraying effect can be further improved. At the same time, through the setting of the driving structure and the shielding structure, as the worker applies force to the driving structure, the shielding structure can be opened, thereby preventing dust from falling onto the spray head and affecting the normal use of the spray head. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0016] Figure 2 This is a schematic diagram of the right-side structure of this utility model;
[0017] Figure 3 This is a three-dimensional structural diagram showing the separation of the cleaning structure and the shielding structure of this utility model;
[0018] Figure 4 This is a three-dimensional structural diagram of the shielding structure of this utility model.
[0019] Figure 5 This is a left-view three-dimensional structural diagram of the shielding structure of this utility model.
[0020] Figure 6 This utility model Figure 2 A magnified schematic diagram of the local structure at point A;
[0021] Figure 7 This utility model Figure 4 A magnified schematic diagram of the structure at point B in the middle.
[0022] In the diagram: 1. Thermal spraying equipment body; 2. Tube rotating machine; 3. Extension tube; 4. Spray head; 5. Fixing block; 6. Support tube; 7. Guide wheel; 8. Extension plate; 9. Fixing block; 10. Fixing structure; 101. Connecting plate; 102. Fixing pin; 103. Circular groove; 11. Shielding structure; 111. Square block; 112. Sliding block; 113. Protrusion; 114. Slide groove; 115. Slide rod; 116. Folded fireproof cloth; 12. Drive structure; 121. Gear disc; 122. Rotating rod; 123. Gear; 124. First handwheel; 125. Arc-shaped groove; 13. Protective cover; 14. Cleaning structure; 141. Moving block; 142. Arc-shaped scraper; 143. Spring; 144. Through groove; 145. Slide plate; 146. Moving rod; 147. Reel; 148. Rope; 149. Second handwheel; 15. Suction structure; 151. Vent pipe; 152. Suction port; 153. Suction hose. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-7 As shown, the pipe inner wall anti-corrosion coating thermal spraying device includes a thermal spraying equipment body 1 and a pipe rotating machine 2 used in conjunction with it. An extension pipe 3 is installed on one side of the thermal spraying equipment body 1, and the other end of the extension pipe 3 is connected to a nozzle 4. A fixing block 5 is fixedly connected to one side of the bottom of the extension pipe 3. A support pipe 6 is fixedly connected inside the fixing block 5. The other end of the support pipe 6 extends to one side of the fixing block 5 and is fixedly connected to a fixing long block 9. An extension plate 8 is fixedly connected to one side of the bottom of the support pipe 6. Guide wheels 7 are fixedly connected to the upper and lower sides of one side of the fixing long block 9 and the top of the extension plate 8. When the operator rotates the winding reel 147, the guide wheels 7 can guide the rope 148. A protective cover 13 is fixedly connected to the surface of the support pipe 6. A shielding structure 11 and a drive mechanism used in conjunction with the support pipe 6 are provided on the surface of the support pipe 6. The moving structure 12 and the shielding structure 11 include several square blocks 111 fixedly connected to the surface of the support pipe 6. A slider 112 is slidably connected inside the square block 111. A protrusion 113 is fixedly connected to the surface of one side of the square block 111. A groove 114 is opened on one side of the square block 111. A slider 115 is slidably connected to the inner wall of the groove 114. One end of the slider 115 is fixedly connected to the slider 112. A folded fireproof cloth 116 is provided on one side of the slider 112. When the staff cleans the inner wall of the pipe, the staff can pull the slider 115 and move the slider 112. At this time, the folded fireproof cloth 116 will also unfold. In this way, the staff can adjust the folded fireproof cloth 116 according to the diameter of the inner wall of the pipe, thereby preventing dust from falling onto the nozzle 4 and affecting the normal use of the nozzle 4.
[0025] The drive structure 12 includes a gear disk 121 rotatably connected to the surface of the support tube 6. A rotating rod 122 is rotatably connected to one side of the protrusion 113. A gear 123 is fixedly connected to the surface of the rotating rod 122. The gear 123 meshes with the gear disk 121. The gear 123 and the gear disk 121 are located inside the protective cover 13. A first handwheel 124 is fixedly connected to the other end of the rotating rod 122. Several arc-shaped grooves 125 are opened inside the gear disk 121. The inside of the arc-shaped grooves 125 cooperates with the slide rod 115. When the operator rotates the first handwheel 124, it can drive the rotating rod 122 and the gear 123 to rotate together, and make the gear disk 121 rotate. When the gear disk 121 rotates, it can make the slide rod 115 move in the arc-shaped grooves 125, and drive the slider 112 to move. This makes it easier for the operator to unfold the folded fireproof cloth 116. The fixed long block 9 is equipped with a cleaning structure 14 and a dust suction structure 15 used in conjunction with it.
[0026] The cleaning structure 14 includes a movable block 141 slidably connected above and below the fixed long block 9. One end of the movable block 141 is fixedly connected to an arc-shaped scraper 142. Springs 143 are installed both above and below the interior of the fixed long block 9. The two ends of the springs 143 are fixedly connected to the inner wall of the fixed long block 9 and the other end of the movable block 141, respectively. Through grooves 144 are opened on both the upper and lower sides of one side of the fixed long block 9. A sliding plate 145 is slidably connected to the inner wall of the through groove 144. The sliding plate 145 is fixedly connected to one end of the movable block 141. A movable rod 146 is rotatably connected to the surface of the thermal spraying equipment body 1. A winding reel 147 is fixedly connected to the surface of the movable rod 146. A rope 148 is wound around the surface of the winding reel 147. The other end of the rope 148 is fixedly connected to one side of the sliding plate 145. A second handwheel 149 is fixedly connected to the other end of the movable rod 146. Before the worker performs thermal spraying on the inner wall of the pipe, the worker first... The operator needs to turn the second handwheel 149 to unwind the take-up reel 147 and release the tension on the slide plate 145. At this time, the compressed spring 143 can push the two moving blocks 141, the arc scraper 142 and the slide plate 145 to move through its own elastic force. Thus, the operator can adjust the position of the arc scraper 142 according to the diameter of the pipe. Then, when the operator starts the thermal spraying equipment body 1 to process the inner wall of the pipe, the arc scraper 142 can scrape and clean the inner wall of the pipe. The dust collection structure 15 includes a dust collection pipe 153 fixedly connected inside the support pipe 6. Both sides of the surface of the dust collection pipe 153 are connected to the air pipe 151, and the air pipe 151 is a retractable hose. The other end of the air pipe 151 extends to the outside of the support pipe 6 and is fixedly connected to the dust collection port 152. One side of the dust collection port 152 is fixedly connected to the other side of the slide plate 145.
[0027] When the operator adjusts the position of the arc-shaped scraper 142, the movement of the moving block 141 causes the sliding plate 145 and the suction port 152 to move together. After moving to the designated position, the operator starts the thermal spraying equipment body 1 to process the inner wall of the pipe. At this time, the arc-shaped scraper 142 cleans the inner wall of the pipe, generating dust and other impurities. Then, the operator needs to start the vacuuming equipment connected to the other end of the suction pipe 153. Subsequently, the dust scraped off by the arc-shaped scraper 142 is sucked in through the suction port 152 and finally discharged through the vent pipe 151 and the suction pipe 153. This prevents the dust scraped off by the arc-shaped scraper 142 from re-adhering to the inner wall of the pipe. A fixing structure 10 is provided on both the surface of the thermal spraying equipment body 1 and one side of the protective cover 13. The fixing structure 10 includes a connecting plate 101 fixedly connected to the surface of the thermal spraying equipment body 1 and one side of the protective cover 13. A fixing pin 102 slides through the inside of the connecting plate 101. Several circular grooves 103 are opened on the surfaces of the rotating rod 122 and the movable rod 146. The other end of the fixing pin 102 passes through one side of the connecting plate 101 and is used to cooperate with the inside of the circular groove 103. When the first handwheel 124 and the second handwheel 149 are rotated, the operator can pass the fixing pin 102 through one side of the connecting plate 101 and insert it into the circular groove 103, so as to limit and fix the first handwheel 124 and the second handwheel 149 after rotation.
[0028] Working principle: Before applying thermal spraying to the inner wall of the pipe, the operator first needs to pull out the fixing pin 102 inside the movable rod 146 to release the limit on the second handwheel 149. Then, the operator needs to turn the second handwheel 149 to unwind the reel 147 and release the tension on the slide plate 145. At this time, the compressed spring 143, through its own elastic force, can push the two moving blocks 141, the arc-shaped scraper 142, the slide plate 145, and the suction port 152 to move, so that the operator can move according to the pipe's direction. The diameter is adjusted to change the position of the arc-shaped scraper 142 and the suction port 152. After adjustment, the worker needs to reinsert the fixing pin 102 into the circular groove 103 to limit and fix it. Then, the worker needs to pull out the fixing pin 102 in the rotating rod 122 to release the limit of the first handwheel 124. Then, the worker needs to rotate the first handwheel 124. When the first handwheel 124 rotates, it can drive the rotating rod 122 and the gear 123 to rotate together, and make the gear plate 121 rotate. When the gear plate 121 rotates... When rotated, the slide bar 115 moves within the arc-shaped groove 125, simultaneously moving the slider 112. This allows the operator to unfold the folded fireproof cloth 116 according to the diameter of the pipe's inner wall. After unfolding, the operator needs to reinsert the fixing pin 102 into the circular groove 103 to limit the first handwheel 124. Then, the operator starts the thermal spraying equipment body 1 to process the inner wall of the pipe, while simultaneously starting the vacuum cleaner connected to the other end of the suction pipe 153. This allows the arc-shaped scraper 142 to clean the inner wall of the pipe. The dust is scraped and cleaned, and the suction port 152 can suck up the scraped dust, which is then discharged through the vent pipe 151 and the suction pipe 153. The unfolded folded fireproof cloth 116 can cover the floating dust and prevent the dust from falling onto the nozzle 4 and affecting normal use. After the inner wall of the pipe is processed, the operator needs to repeat the above operation, pull the arc-shaped scraper 142 with the rope 148 and move it to the starting position to prevent damage to the inner wall of the pipe that has been sprayed when the thermal spraying equipment body 1 moves back to the starting position.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A thermal spraying device for anti-corrosion coating of pipeline inner wall, comprising a thermal spraying equipment body (1) and a pipe rotating machine (2) used in conjunction with it, characterized in that, Also includes: An extension pipe (3) is installed on one side of the body (1) of the thermal spraying equipment. The other end of the extension pipe (3) is connected to a nozzle (4). A fixing block (5) is fixedly connected to one side of the bottom of the extension pipe (3). A support pipe (6) is fixedly connected inside the fixing block (5). The other end of the support pipe (6) extends to one side of the fixing block (5) and is fixedly connected to a long fixing block (9). An extension plate (8) is fixedly connected to one side of the bottom of the support tube (6). A protective cover (13) is fixedly connected to the surface of the support tube (6). A shielding structure (11) and a driving structure (12) used in conjunction with the support tube (6) are provided on the surface of the support tube (6). A cleaning structure (14) and a dust suction structure (15) used in conjunction with the fixed long block (9) are provided inside. A fixing structure (10) is provided on the surface of the thermal spraying equipment body (1) and one side of the protective cover (13).
2. The thermal spraying device for anti-corrosion coating on the inner wall of a pipeline according to claim 1, characterized in that: The cleaning structure (14) includes a movable block (141) slidably connected above and below a fixed long block (9). One end of the movable block (141) is fixedly connected to an arc-shaped scraper (142). Springs (143) are provided on both the upper and lower sides of the interior of the fixed long block (9). The two ends of the springs (143) are fixedly connected to the inner wall of the fixed long block (9) and the other end of the movable block (141), respectively. Through grooves (144) are provided on both the upper and lower sides of one side of the fixed long block (9). The inner wall of the through groove (144) slides... A sliding plate (145) is movably connected to the surface of the thermal spraying equipment body (1). A movable rod (146) is rotatably connected to the surface of the movable rod (146). A winding reel (147) is fixedly connected to the surface of the winding reel (147). A rope (148) is wound around the surface of the winding reel (147). The other end of the rope (148) is fixedly connected to one side of the sliding plate (145). A second handwheel (149) is fixedly connected to the other end of the movable rod (146).
3. The thermal spraying device for anti-corrosion coating on the inner wall of a pipeline according to claim 2, characterized in that: The dust collection structure (15) includes a dust collection pipe (153) fixedly connected inside the support pipe (6). Both sides of the surface of the dust collection pipe (153) are connected to air pipes (151), and the air pipes (151) are flexible hoses. The other end of the air pipes (151) extends to the outside of the support pipe (6) and is fixedly connected to a dust collection port (152). One side of the dust collection port (152) is fixedly connected to the other side of the slide plate (145).
4. The thermal spraying device for anti-corrosion coating on the inner wall of a pipeline according to claim 1, characterized in that: The shielding structure (11) includes several square blocks (111) fixedly connected to the surface of the support tube (6). A slider (112) is slidably connected inside the square block (111). A protrusion (113) is fixedly connected to the surface of one side of the square block (111). A groove (114) is opened on one side of the square block (111). A slide rod (115) is slidably connected to the inner wall of the groove (114). One end of the slide rod (115) is fixedly connected to the slider (112). A folded fireproof cloth (116) is provided on one side of the slider (112).
5. The thermal spraying device for anti-corrosion coating on the inner wall of a pipeline according to claim 4, characterized in that: The drive structure (12) includes a gear disk (121) rotatably connected to the surface of the support tube (6). A rotating rod (122) is rotatably connected to one side of the protrusion (113). A gear (123) is fixedly connected to the surface of the rotating rod (122). The gear (123) meshes with the gear disk (121). The gear (123) and the gear disk (121) are located inside the protective cover (13). A first handwheel (124) is fixedly connected to the other end of the rotating rod (122). Several arc-shaped grooves (125) are opened inside the gear disk (121). The inside of the arc-shaped grooves (125) is used in conjunction with the slide rod (115).
6. The thermal spraying device for anti-corrosion coating on the inner wall of a pipeline according to claim 5, characterized in that: The fixing structure (10) includes a connecting plate (101) fixedly connected to the surface of the thermal spraying equipment body (1) and one side of the protective cover (13). A fixing pin (102) slides through the inside of the connecting plate (101). Several circular grooves (103) are opened on the surfaces of the rotating rod (122) and the movable rod (146). The other end of the fixing pin (102) passes through one side of the connecting plate (101) and cooperates with the inside of the circular groove (103).
7. The thermal spraying device for anti-corrosion coating on the inner wall of a pipeline according to claim 1, characterized in that: Guide wheels (7) are fixedly connected to the top and bottom of one side of the fixed long block (9) and the top of the extension plate (8).