Wire insulation paint spraying device

CN224823125UActive Publication Date: 2026-10-09兰州科迪森电力有限公司
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Patent Information

Application Number
CN202522317737.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-31
Publication Date
2026-10-09
Estimated Expiration
2035-10-31

AI Technical Summary

Technical Problem

[0004]为了解决现有的绝缘漆喷涂装置在对导线喷涂绝缘漆时,存在喷涂不均匀、喷涂效果较差的问题的问题,现有技术是采用各个喷嘴是以环形阵列的方式设置在筒体的内壁上,且筒体的内壁上至少设置有四个喷嘴,这样喷嘴喷出的绝缘漆能够均匀地覆盖导线的表面的方式进行处理,但是还会出现该装置在使用过程中不方便对导线的外表面进行干燥的情况,进而导致不方便后续对导线进行收卷的问题

Benefits of technology

[0015]本实用新型技术方案的进一步改进在于:所述支撑台的外表面固定连接有分流箱,所述分流箱的内部通过管道与加热箱的内部相连通,所述分流箱的外表面固定连接有喷气头,所述喷气头设置有多个。

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Abstract

The utility model discloses a kind of wire insulating paint spraying devices, it is related to wire processing technical field, including processing table;Setting on the upper surface of the processing table for spraying spraying unit;And setting on the outer surface of the processing table for drying drying unit, the spraying unit includes the storage assembly of setting on the upper surface of processing table and the spraying assembly of setting the outer surface of storage assembly.The utility model can be easily sprayed insulating paint to the outer surface of wire by the mutual cooperation of spraying box, fixing frame, storage box, spraying machine, mounting ring, collection box one, spraying ring and material conveying pipe, to increase the functionality of spraying device, the mutual cooperation of mounting frame, collection box two, support table, heating box, air pump, shunt box, air jet head, limit groove body, limit spring, moving block and guide wheel can be easily dried to the outer surface of wire after spraying, to facilitate winding to wire, to increase the practicability of spraying device.
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Description

Technical Field

[0001] This utility model relates to the field of wire processing technology, specifically to a wire insulating varnish spraying device. Background Technology

[0002] During the production process, insulating varnish is applied to the outer surface of the conductor using an insulating varnish spraying device to provide insulation. Existing insulating varnish spraying devices typically consist of a set of two nozzles. During spraying, the two nozzles are positioned on either side of the conductor, which passes between the two nozzles. The insulating varnish sprayed from the nozzles is applied to the surface of the conductor, thus covering the conductor surface with a layer of insulating varnish.

[0003] In the prior art, patent document CN218459868U discloses a wire insulating varnish spraying device, including a base, a spraying component, a wire block, and a distribution valve. The wire block has wire holes corresponding to the spraying component. The spraying component includes a cylinder with an annular cavity inside. At least four nozzles connected to the annular cavity are arranged in a circular array on the inner wall of the cylinder. The cylinder has a pipe interface connected to the distribution valve via a connecting pipe. In this invention, the nozzles are arranged in a circular array on the inner wall of the cylinder, and at least four nozzles are arranged on the inner wall of the cylinder. This allows the insulating varnish sprayed from the nozzles to evenly cover the surface of the wire, improving the uniformity of the spraying, resulting in a uniform and stable varnish film thickness and improving the spraying quality.

[0004] To address the issues of uneven coating and poor coating effect in existing insulating varnish spraying devices when spraying insulating varnish onto wires, the current technology uses nozzles arranged in a circular array on the inner wall of the cylinder, with at least four nozzles on the inner wall. This allows the insulating varnish sprayed from the nozzles to evenly cover the surface of the wire. However, this method still presents the problem of inconvenience in drying the outer surface of the wire during use, which in turn makes it difficult to subsequently wind the wire. Utility Model Content

[0005] The purpose of this invention is to provide a wire insulation varnish spraying device to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] A wire insulation varnish spraying device includes a processing table; a spraying unit disposed on the upper surface of the processing table for spraying; and a drying unit disposed on the outer surface of the processing table for drying. The spraying unit includes a material storage component disposed on the upper surface of the processing table and a spraying component disposed on the outer surface of the material storage component. The drying unit includes a limiting component disposed on the outer surface of the spraying unit and a drying component disposed on the outer surface of the limiting component.

[0008] A further improvement of the present invention is that the material storage assembly includes a spray box, the outer surface of the spray box is fixedly connected to the upper surface of the processing table, a fixing frame is fixedly connected to the inner wall of the spray box, a storage box is fixedly connected to the upper surface of the fixing frame, and a spraying machine is detachably connected to the upper surface of the storage box.

[0009] A further improvement of the present invention is that the spraying assembly includes a mounting ring, the outer surface of the mounting ring is fixedly connected to the outer surface of the fixing frame, and a collection box is fixedly connected to the outer surface of the mounting ring.

[0010] A further improvement of this utility model is that: a spraying ring is fixedly connected to the inner wall of the mounting ring, an atomizing nozzle is fixedly connected to the outer surface of the spraying ring, three atomizing nozzles are provided and evenly distributed on the outer surface of the spraying ring, a material conveying pipe is fixedly connected to the outer surface of the spraying ring, and one end of the material conveying pipe is detachably connected to the output end of the collection box.

[0011] By adopting the above technical solution, the outer surface of the conductor can be conveniently coated with insulating paint by the cooperation of the spraying box, fixing frame, storage box, spraying machine, mounting ring, collection box, spraying ring and conveying pipe.

[0012] A further improvement of the present invention is that the limiting component includes a mounting frame, the outer surface of the mounting frame is fixedly connected to the outer surface of the spray box, a collection box II is placed on the outer surface of the mounting frame, a limiting groove is fixedly connected to the upper surface of the mounting frame, a moving block is slidably connected to the inner wall of the limiting groove, a limiting spring is fixedly connected to the outer surface of the moving block and fixedly connected to the inner wall of the limiting groove, and a guide wheel is rotatably connected to the upper surface of the moving block.

[0013] By adopting the above technical solution, the movement of the wire can be conveniently limited by the cooperation of the mounting bracket, the limiting groove, the moving block, the limiting spring and the guide wheel.

[0014] A further improvement of the present invention is that the drying assembly includes a support platform, the outer surface of the support platform is fixedly connected to the outer surface of the mounting frame, a heating box is fixedly connected to the upper surface of the support platform, a heating resistance wire is provided inside the heating box, an air pump is detachably connected to the upper surface of the heating box, and the output end of the air pump extends into the interior of the heating box.

[0015] A further improvement of this utility model is that: a flow divider box is fixedly connected to the outer surface of the support platform, the interior of the flow divider box is connected to the interior of the heating box through a pipe, and a jet nozzle is fixedly connected to the outer surface of the flow divider box, and multiple jet nozzles are provided.

[0016] By employing the above technical solution, the outer surface of the wire can be conveniently dried through the cooperation of a support platform, heating box, air pump, distribution box and jet nozzle.

[0017] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0018] 1. This utility model provides a wire insulation varnish spraying device, which uses a spraying box, a fixing frame, a storage box, a spraying machine, a mounting ring, a collection box, a spraying ring and a material conveying pipe to facilitate the spraying of insulation varnish on the outer surface of the wire, thereby increasing the functionality of the spraying device.

[0019] 2. This utility model provides a wire insulation paint spraying device, which uses a mounting frame, a collection box, a support platform, a heating box, an air pump, a distribution box, a jet nozzle, a limiting groove, a limiting spring, a moving block, and a guide wheel to cooperate in order to conveniently dry the outer surface of the sprayed wire, thereby facilitating the winding of the wire and increasing the practicality of the spraying device. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a front structural diagram of the present invention;

[0022] Figure 3 This is a partial structural diagram of the spraying unit of this utility model;

[0023] Figure 4 This is a schematic diagram of the drying unit structure of this utility model;

[0024] Figure 5 This is a schematic diagram of the limiting component structure of this utility model.

[0025] In the diagram: 1. Processing table; 2. Spraying unit; 21. Spraying box; 22. Fixing frame; 23. Storage box; 24. Sprayer; 25. Mounting ring; 26. Collection box one; 27. Spraying ring; 28. Material conveying pipe; 3. Drying unit; 31. Mounting frame; 32. Collection box two; 33. Support platform; 34. Heating box; 35. Air pump; 36. Diverter box; 37. Air nozzle; 38. Limiting groove; 39. Limiting spring; 310. Moving block; 311. Guide wheel. Detailed Implementation

[0026] The present invention will be further described in detail below with reference to embodiments:

[0027] Example 1

[0028] like Figure 1-5 As shown, this utility model provides a wire insulation varnish spraying device, including a processing table 1; a spraying unit 2 disposed on the upper surface of the processing table 1 for spraying; and a drying unit 3 disposed on the outer surface of the processing table 1 for drying. The spraying unit 2 includes a material storage component disposed on the upper surface of the processing table 1 and a spraying component disposed on the outer surface of the material storage component. The drying unit 3 includes a limiting component disposed on the outer surface of the spraying unit 2 and a drying component disposed on the outer surface of the limiting component. The material storage component includes a spraying box 21, the outer surface of which is fixedly connected to the upper surface of the processing table 1. A fixing frame 22 is fixedly connected to the inner wall of the spraying box 21. A storage box 23 is fixedly connected to the upper surface of the fixing frame 22. A spraying machine 24 is detachably connected to the upper surface of the storage box 23. The spraying component includes a mounting ring 25. The outer surface of mounting ring 25 is fixedly connected to the outer surface of mounting bracket 22. A collection box 26 is fixedly connected to the outer surface of mounting ring 25. A spraying ring 27 is fixedly connected to the inner wall of mounting ring 25. An atomizing nozzle is fixedly connected to the outer surface of spraying ring 27. Three atomizing nozzles are evenly distributed on the outer surface of spraying ring 27. A conveying pipe 28 is fixedly connected to the outer surface of spraying ring 27. One end of conveying pipe 28 is detachably connected to the output end of collection box 26. When it is necessary to spray paint the outer surface of the wire, the wire is first passed through the guide wheels 311 for limiting. When the wire moves slowly, the spraying machine 24 can be started by controlling the storage boxes 23 and 29 to transport the insulating paint to the spraying ring 27. Finally, the nozzle on the outer surface of spraying ring 27 is used to assist in spraying paint on the outer surface of the wire.

[0029] Example 2

[0030] like Figure 1-5As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the limiting component includes a mounting frame 31, the outer surface of the mounting frame 31 is fixedly connected to the outer surface of the spray box 21, a collection box 32 is placed on the outer surface of the mounting frame 31, a limiting groove 38 is fixedly connected to the upper surface of the mounting frame 31, a moving block 310 is slidably connected to the inner wall of the limiting groove 38, a limiting spring 39 is fixedly connected to the outer surface of the moving block 310 and fixedly connected to the inner wall of the limiting groove 38, and a guide wheel 311 is rotatably connected to the upper surface of the moving block 310. The drying component includes a support platform 33, the outer surface of the support platform 33 is fixedly connected to the outer surface of the mounting frame 31, a heating box 34 is fixedly connected to the upper surface of the support platform 33, a heating resistance wire is provided inside the heating box 34, and an air pump is detachably connected to the upper surface of the heating box 34. 35. The output end of the air pump 35 extends into the interior of the heating chamber 34. A diversion box 36 is fixedly connected to the outer surface of the support platform 33. The interior of the diversion box 36 is connected to the interior of the heating chamber 34 through a pipe. A jet nozzle 37 is fixedly connected to the outer surface of the diversion box 36. Multiple jet nozzles 37 are provided. When it is necessary to spray the wire after the coating is completed, firstly, the winding and pulling device is fixed to one end of the wire and slowly pulled. Then, the wire is clamped between the guide wheels 311. The distance between the guide wheels 311 is easily adjusted by the cooperation of the limit spring 39 and the moving block 310. Then, the air pump 35 is started to blow air into the interior of the heating chamber 34. Then, the heating resistance wire inside the heating chamber 34 is used to assist in heating the cold air. Finally, the hot air is delivered to the interior of the diversion box 36 and then sprayed out from the jet nozzle 37 to complete the auxiliary drying of the wire.

[0031] The working principle of this wire insulation varnish spraying device will be explained in detail below.

[0032] like Figure 1-5 As shown, when it is necessary to spray paint the outer surface of the wire, the wire is first passed through the guide wheels 311 for limiting, and then the wire is clamped between the guide wheels 311. The spacing between the guide wheels 311 is easily adjusted by the cooperation of the limiting spring 39 and the moving block 310. The winding and traction device is fixed to one end of the wire and slowly pulled. During the slow movement of the wire, the spraying machine 24 can be started by controlling the storage boxes 23 and 29 to deliver the insulating paint to the spraying ring 27. Finally, the nozzle on the outer surface of the spraying ring 27 is used to assist in spraying paint on the outer surface of the wire. Then, the air pump 35 is started to blow air into the heating box 34 and the heating resistance wire inside the heating box 34 is used to assist in heating the cold air. Finally, the hot air is delivered to the inside of the distribution box 36 and then sprayed out from the jet nozzle 37 to assist in drying the wire.

[0033] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A wire insulation varnish spraying device, comprising a processing table (1); A spraying unit (2) is provided on the upper surface of the processing table (1) for spraying; And a drying unit (3) disposed on the outer surface of the processing table (1) for drying, characterized in that: The spraying unit (2) includes a material storage component disposed on the upper surface of the processing table (1) and a spraying component disposed on the outer surface of the material storage component. The drying unit (3) includes a limiting component disposed on the outer surface of the spraying unit (2) and a drying component disposed on the outer surface of the limiting component.

2. The wire insulation varnish spraying device according to claim 1, characterized in that: The storage assembly includes a spray box (21), the outer surface of which is fixedly connected to the upper surface of the processing table (1), a fixing frame (22) is fixedly connected to the inner wall of the spray box (21), a storage box (23) is fixedly connected to the upper surface of the fixing frame (22), and a spraying machine (24) is detachably connected to the upper surface of the storage box (23).

3. The wire insulation varnish spraying device according to claim 2, characterized in that: The spraying assembly includes a mounting ring (25), the outer surface of which is fixedly connected to the outer surface of the fixing frame (22), and a collection box (26) is fixedly connected to the outer surface of the mounting ring (25).

4. The wire insulation varnish spraying device according to claim 3, characterized in that: The inner wall of the mounting ring (25) is fixedly connected to a spraying ring (27), and the outer surface of the spraying ring (27) is fixedly connected to an atomizing nozzle. There are three atomizing nozzles, which are evenly distributed on the outer surface of the spraying ring (27). The outer surface of the spraying ring (27) is fixedly connected to a material conveying pipe (28), and one end of the material conveying pipe (28) is detachably connected to the output end of the collection box (26).

5. The wire insulation varnish spraying device according to claim 1, characterized in that: The limiting component includes a mounting bracket (31), the outer surface of which is fixedly connected to the outer surface of the spray box (21), a collection box (32) is placed on the outer surface of the mounting bracket (31), a limiting groove (38) is fixedly connected to the upper surface of the mounting bracket (31), a moving block (310) is slidably connected to the inner wall of the limiting groove (38), a limiting spring (39) is fixedly connected to the outer surface of the moving block (310) and fixedly connected to the inner wall of the limiting groove (38), and a guide wheel (311) is rotatably connected to the upper surface of the moving block (310).

6. The wire insulation varnish spraying device according to claim 5, characterized in that: The drying assembly includes a support platform (33), the outer surface of which is fixedly connected to the outer surface of the mounting frame (31), a heating box (34) is fixedly connected to the upper surface of the support platform (33), a heating resistance wire is provided inside the heating box (34), and an air pump (35) is detachably connected to the upper surface of the heating box (34), the output end of which extends into the interior of the heating box (34).

7. The wire insulation varnish spraying device according to claim 6, characterized in that: A flow divider box (36) is fixedly connected to the outer surface of the support platform (33). The interior of the flow divider box (36) is connected to the interior of the heating box (34) through a pipe. A jet nozzle (37) is fixedly connected to the outer surface of the flow divider box (36). Multiple jet nozzles (37) are provided.