An edge sealing mechanism for processing external wall insulation boards

Abstract

The utility model relates to the technical field of external wall insulation board processing, especially relates to an edge sealing mechanism for external wall insulation board processing, including the table body, brush box and install the brush roll in the brush box inside, the table body upper end symmetry is equipped with two horizontal adjustment slide rails, the inboard of two horizontal adjustment slide rails all are through the horizontal adjustment slide rail symmetry of rotation adjustment part and equipped with two horizontal adjustment slide bracket, the brush box is installed in the top of horizontal adjustment slide bracket, the top of horizontal adjustment slide bracket is located the top of brush box and is installed with the material box through the support frame, is installed with the electromagnetic control valve between material box and brush box. In the utility model, the edge sealing mechanism is mainly by the table body, horizontal adjustment slide rail, horizontal adjustment slide bracket, brush box, material box, walking track and feeding table and is composed, can realize the semi -automatic coating edge sealing processing operation of external wall insulation board, effectively reduced the workload and the difficulty of external wall insulation board edge sealing processing, thereby improved the efficiency and the convenience of external wall insulation board edge sealing processing.

Description

Technical Field

[0001] This utility model relates to the field of external wall insulation board processing technology, and in particular to an edge sealing mechanism for processing external wall insulation boards. Background Technology

[0002] The external wall insulation system mainly consists of a base wall, an insulation layer, a special adhesive, an alkali-resistant fiberglass mesh protective layer, and a finishing layer. Its core insulation materials are classified into three categories based on their chemical composition: organic, inorganic, and composite.

[0003] After the external wall insulation board is pressed and processed, it is necessary to apply glue to the four sides of the external wall insulation board for edge sealing. On the one hand, this can improve the fixing effect of the external wall insulation board after pressing and reduce the occurrence of lateral cracking. On the other hand, it can form a waterproof sealing structure on the four sides of the external wall insulation board, which can improve the waterproof sealing effect and service life of the external wall insulation board.

[0004] Previously, the edge sealing process for exterior wall insulation boards was mainly done manually. The operator would hold a paint box in one hand and a brush or roller in the other, then dip the brush in the paint and apply it evenly along the side of the exterior wall insulation board. The entire edge sealing process was labor-intensive and difficult, reducing the efficiency and convenience of the edge sealing process for exterior wall insulation boards.

[0005] In view of this, it is particularly important to design and manufacture an edge sealing mechanism that can effectively reduce the workload and difficulty of brushing and sealing, and improve the processing efficiency and convenience of exterior wall insulation boards. Utility Model Content

[0006] The purpose of this utility model is to solve the problem that the original edge sealing operation of external wall insulation board requires the participation of operators throughout the entire process, resulting in a large workload and difficulty in the entire edge sealing operation. Therefore, an edge sealing mechanism for processing external wall insulation board is proposed.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: An edge-sealing mechanism for processing exterior wall insulation boards includes a platform, a brush box, and a brush roller installed inside the brush box. Two horizontal adjustment slide rails are symmetrically installed on the upper end of the platform. Two horizontal adjustment carriages are symmetrically installed on the inner side of each of the two horizontal adjustment slide rails via a rotary adjustment part. The brush box is installed above the horizontal adjustment carriages. A material box is installed on the horizontal adjustment carriage above the brush box via a support frame. An electromagnetic control valve is installed between the material box and the brush box. A traveling mechanism for automatically driving the exterior wall insulation board to fix, move laterally, and rotate for adjustment is provided at the upper end of the platform between the two horizontal adjustment slide rails.

[0008] As a further description of the above technical solution: The traveling mechanism includes a traveling track horizontally installed between the left and right sides of the upper end of the platform, a feeding platform movably installed above the traveling track, a material support part located at the lower end of the feeding platform, an auxiliary pressure part located at the upper end of the feeding platform and directly above the material support part, and a drive part installed between the feeding platform and the traveling track.

[0009] As a further description of the above technical solution: The material support unit includes a servo motor installed at the lower end of the platform and a material support tray installed at the upper end of the servo motor and located in the middle of the feeding platform.

[0010] As a further description of the above technical solution: The auxiliary pressure unit includes an electric hydraulic cylinder installed on the upper end of the platform and directly above the material tray, and an auxiliary pressure turntable installed on the lower end of the electric hydraulic cylinder and in the middle of the feeding platform.

[0011] As a further description of the above technical solution: The feeding platform has four corners at its lower end with wheels that fit into the track, and a dual-axis stepper motor installed in the middle of the lower end of the platform and connected to two of the wheels.

[0012] As a further description of the above technical solution: The adjusting unit includes a double-ended screw that is rotatably installed between the two ends of the horizontal adjusting slide rail and passes through the two horizontal adjusting slides, an inner screw seat installed at the lower end of the two horizontal adjusting slides and matching the double-ended screw, and a handle installed at the front end of the double-ended screw.

[0013] As a further description of the above technical solution: A controller is installed on the front right side of the platform. The output of the controller is electrically connected to the input of the electromagnetic control valve, the dual-axis stepper motor, the servo motor, and the electric hydraulic cylinder.

[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: In this invention, the edge-sealing mechanism mainly consists of a platform, horizontal adjustment slide rails, horizontal adjustment carriages, brush boxes, material boxes, traveling tracks, and a feeding platform. The spacing between the brush boxes on the two horizontal adjustment slide rails can be adjusted according to the length and width of the exterior wall insulation board to facilitate simultaneous brushing of both sides of the board. The exterior wall insulation board to be processed can be pre-pressed and fixed between the material tray and the pressure turntable. A dual-axis stepper motor drives the traveling wheels to rotate, causing the feeding platform to move laterally between the two horizontal adjustment slide rails. After the exterior wall insulation board is coated along its length or width, when the feeding platform moves to the middle of the platform, the servo motor drives the exterior wall insulation board to rotate 90°, and then continues the brushing operation along its width or length. This structure enables semi-automatic brushing and edge-sealing of exterior wall insulation boards, effectively reducing the workload and difficulty of edge-sealing, thereby improving the efficiency and convenience of edge-sealing. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the working process of an edge-sealing mechanism for processing exterior wall insulation boards proposed in this utility model; Figure 2 This is a schematic diagram of the feeding platform in this utility model; Figure 3 This is a three-dimensional front top view of the present invention in its working state.

[0016] Legend: 1. Platform body; 2. Horizontal adjustment slide rail; 3. Double-ended screw; 301. Handle; 4. Horizontal adjustment slide frame; 401. Inner screw seat; 5. Brush box; 501. Brush roller; 6. Material box; 601. Electromagnetic control valve; 602. Support frame; 7. Traveling track; 8. Feeding platform; 801. Traveling wheels; 802. Dual-axis stepper motor; 803. Servo motor; 804. Material tray; 805. Electric hydraulic cylinder; 806. Auxiliary pressure turntable; 9. Controller. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-3This utility model provides a technical solution: an edge sealing mechanism for processing exterior wall insulation boards, including a platform 1, a brush box 5, and a brush roller 501 installed inside the brush box 5. Two horizontal adjustment slide rails 2 are symmetrically installed on the upper end of the platform 1. Two horizontal adjustment slide frames 4 are symmetrically installed on the inner side of each of the two horizontal adjustment slide rails 2 through a rotary adjustment part. The brush box 5 is installed above the horizontal adjustment slide frames 4. A material box 6 is installed on the horizontal adjustment slide frame 4 above the brush box 5 through a support frame 602. An electromagnetic control valve 601 is installed between the material box 6 and the brush box 5. A walking mechanism for automatically driving the exterior wall insulation board to be fixed, moved laterally, and flipped for adjustment is provided at the upper end of the platform 1 between the two horizontal adjustment slide rails 2.

[0019] Specifically, such as Figure 1-3 As shown, the traveling mechanism includes a traveling track 7 horizontally installed between the left and right sides of the upper end of the platform 1, a feeding table 8 movably installed above the traveling track 7, a material support part located at the lower end of the feeding table 8, an auxiliary pressure part located at the upper end of the feeding table 8 and directly above the material support part, and a drive part installed between the feeding table 8 and the traveling track 7.

[0020] The material support unit includes a servo motor 803 installed at the lower end of the platform 1 and a material support plate 804 installed at the upper end of the servo motor 803 and located in the middle of the feeding platform 8. When the external wall insulation board is placed on the material support plate 804, the servo motor 803 can drive the external wall insulation board to rotate synchronously, thereby realizing the rotation adjustment operation of the external wall insulation board.

[0021] The auxiliary pressure unit includes an electric cylinder 805 installed on the upper end of the platform 1 and located directly above the material tray 804, and an auxiliary pressure turntable 806 installed on the lower end of the electric cylinder 805 and located in the middle of the feeding platform 8. When the electric cylinder 805 is energized and extends outward or retracts inward, it can drive the auxiliary pressure turntable 806 to move downward or upward in the middle of the feeding platform 8, thereby realizing the auxiliary pressure fixing or unfixing operation of the external wall insulation board.

[0022] Among them, the four corners of the lower end of the feeding platform 8 are fitted with the walking track 7, and the dual-axis stepper motor 802 is installed in the middle of the lower end of the platform 1 and is connected to two of the walking wheels 801. When the dual-axis stepper motor 802 is working, it can drive two of the four walking wheels 801 to rotate, thereby driving the feeding platform 8 to move laterally at a uniform speed on the walking track 7, thereby moving the external wall insulation board between the two sets of brush rollers 501, realizing the walking-type coating and sealing treatment of the external wall insulation board.

[0023] Specifically, such as Figure 1-3As shown, the adjustment unit includes a double-headed screw 3 that is rotatably installed between the two ends of the horizontal adjustment slide rail 2 and passes through the two horizontal adjustment slides 4, an inner screw seat 401 installed at the lower end of the two horizontal adjustment slides 4 and matching the double-headed screw 3, and a handle 301 installed at the front end of the double-headed screw 3. The handle 301 is designed to facilitate the operator's gripping and rotation adjustment of the double-headed screw 3.

[0024] Specifically, such as Figure 1-3 As shown, a controller 9 is installed on the front right side of the platform 1. The output of the controller 9 is electrically connected to the input of the electromagnetic control valve 601, the dual-axis stepper motor 802, the servo motor 803, and the electric cylinder 805. The controller 9 is designed to facilitate the operator to control the power supply, adjust the working parameters, and automatically control the above components to work according to the program.

[0025] Working principle: Before debugging, the operator can hold and turn the handle 301 according to the length and width of the external wall insulation board. The double-headed screw 3 can then rotate forward or backward within the horizontal adjustment slide rail 2. Under the helical transmission between the double-headed screw 3 and the inner screw seat 401, the two horizontal adjustment slides 4 can move synchronously inward or outward on the horizontal adjustment slide rail 2, thereby adjusting the distance between the two brush boxes 5. When the brush roller 501 on the brush box 5 is just adjusted to contact and press against the side wall in the length or width direction of the external wall insulation board, the manual operation of the two sets of brush boxes 5 is completed. After the initial adjustment, the operator can use the controller 9 to adjust and set the working parameters of the edge sealing mechanism. When the exterior wall insulation board is centered on the material tray 804 above the feeding platform 8, the operator can use the controller 9 to control the electric cylinder 805 to extend downwards. When the auxiliary pressure turntable 806 below the electric cylinder 805 contacts and presses against the upper end of the exterior wall insulation board, the exterior wall insulation board can be clamped and fixed between the material tray 804 and the auxiliary pressure turntable 806. Then, the operator can use the controller 9 to control the edge sealing mechanism to work. After the dual-axis stepper motor 802 is powered on, it can drive... The motor drives the traveling wheels 801 to rotate, allowing the feeding platform 8 to move along the traveling track 7. When the two sides of the external wall insulation board in the length or width direction move between the two brush boxes 5, the electromagnetic control valve 601 can be opened, allowing the paint in the material box 6 to fall into the brush box 5 under gravity. The brush rollers 501 on the two brush boxes 5 can then brush the sides of the external wall insulation board. When the feeding platform 8 moves to the middle of the platform 1, the servo motor 803 on the feeding platform 8 can drive the material tray 804 to rotate 90°, thus brushing the external wall insulation board. The rotation and positioning process is then performed. At this point, the side that has been coated will rotate and be adjusted to be perpendicular to the travel track 7. The exterior wall insulation board that has not been coated can then move between the next two brush boxes 5. The side of the exterior wall insulation board is then coated. After the coated exterior wall insulation board moves to the end of the travel track 7, the operator operates the controller 9 to control the edge sealing mechanism to close. Then, the edge-sealed exterior wall insulation board is picked up, and the exterior wall insulation board to be edge-sealed is placed on the material tray 804. The coating and edge-sealing process for the next exterior wall insulation board is carried out according to the above process.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A sealing mechanism for processing exterior wall insulation panels, comprising a platform (1), a brush box (5), and a brush roller (501) installed inside the brush box (5), characterized in that, Two horizontal adjustment slide rails (2) are symmetrically installed on the upper end of the platform (1). Two horizontal adjustment slide frames (4) are symmetrically installed on the inner side of each of the two horizontal adjustment slide rails (2) through the rotary adjustment part. The brush box (5) is installed above the horizontal adjustment slide frame (4). A material box (6) is installed on the horizontal adjustment slide frame (4) above the brush box (5) through the support frame (602). An electromagnetic control valve (601) is installed between the material box (6) and the brush box (5). A walking mechanism for automatically driving the external wall insulation board to fix, move laterally and rotate for adjustment is provided between the two horizontal adjustment slide rails (2) at the upper end of the platform (1).

2. The edge-sealing mechanism for processing exterior wall insulation boards according to claim 1, characterized in that, The walking mechanism includes a walking track (7) horizontally installed between the left and right sides of the upper end of the platform (1), a feeding table (8) movably installed above the walking track (7), a material support part set at the lower end of the feeding table (8), an auxiliary pressure part set at the upper end of the feeding table (8) and located directly above the material support part, and a drive part installed between the feeding table (8) and the walking track (7).

3. The edge-sealing mechanism for processing exterior wall insulation boards according to claim 2, characterized in that, The material support unit includes a servo motor (803) installed at the lower end of the platform (1) and a material support plate (804) installed at the upper end of the servo motor (803) and located in the middle of the feeding platform (8).

4. The edge-sealing mechanism for processing exterior wall insulation boards according to claim 2, characterized in that, The auxiliary pressure unit includes an electric cylinder (805) installed on the upper end of the platform (1) and located directly above the material tray (804) and an auxiliary pressure turntable (806) installed on the lower end of the electric cylinder (805) and located in the middle of the feeding platform (8).

5. The edge-sealing mechanism for processing exterior wall insulation boards according to claim 2, characterized in that, The feeding platform (8) has four corners at the bottom and is fitted with the walking track (7) with walking wheels (801) and a dual-axis stepper motor (802) installed in the middle of the bottom of the platform (1) and connected to two of the walking wheels (801).

6. The edge-sealing mechanism for processing exterior wall insulation boards according to claim 1, characterized in that, The tuning section includes a double-headed screw (3) that is rotatably installed between the two ends of the horizontal tuning slide rail (2) and passes through the two horizontal tuning slides (4), an inner screw seat (401) that is installed at the lower end of the two horizontal tuning slides (4) and matches the double-headed screw (3), and a knob (301) installed at the front end of the double-headed screw (3).

7. The edge-sealing mechanism for processing exterior wall insulation boards according to claim 1, characterized in that, A controller (9) is installed on the front right side of the platform (1). The output end of the controller (9) is electrically connected to the input ends of the electromagnetic control valve (601), the dual-axis stepper motor (802), the servo motor (803), and the electric cylinder (805).

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