Pressure equalization shunt control device
Patent Information
- Application Number
- CN202522298748.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0002]在锂电池制造行业内,对极片进行极耳裁切通常会产生毛刺,极片裁切极耳产生毛刺主要与设备参数、刀具状态、材料特性及工艺控制有关,如模具间隙异常、刀具磨损、冲切方式不当、模具压料板平面度偏差或压力不足等均会导致断面边缘无法有效压实
[0012]与现有的技术相比较,本实用新型的有益效果为:1、其通过在密封垫片上与各分流通道相对应的位置分别设有分流槽或在分流器下模上与各分流通道相对应的位置分别设有分流槽,使均压腔通过分流槽能对分流通道进行自动供浆料,同时其还在分流器上模上与各分流通道相对应的位置分别活动装设有分流阀杆及在分流器上模上设有供分流阀杆升降滑动的阀杆通道,并在分流阀杆的上端设有联轴器与微分头连接安装,使其通过分流阀杆带动分流阀门升降进而可调节分流阀门与分流通道的进料口之间的间隙以实现控制分流通道浆料的流量,从而实现控制分流通道的出料口的浆料液压大小,使各分流阀杆能独立控制对应的分流通道内浆料的流量和液压,以对不同的场景提供多种液压大小不同的浆料,进而实现其通用性强之目的,其降低了设备的成本,有效地解决了在自动化极耳裁切流水线上配备的多个涂胶机构分别需配置一个节流调压装置才能减小流道内压力的损失而导致设备成本高及因节流调压装置容易堵塞而导致其生产效率低、产能低和清堵费时费力的问题。
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Figure CN224823197U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of diversion control devices, and in particular to a pressure equalization diversion control device. Background Technology
[0002] In the lithium battery manufacturing industry, burrs are usually generated when cutting electrode tabs on electrode sheets. The generation of burrs when cutting electrode tabs on electrode sheets is mainly related to equipment parameters, tool condition, material characteristics and process control. For example, abnormal mold clearance, tool wear, improper punching method, deviation of mold pressure plate flatness or insufficient pressure can all lead to the inability to effectively compact the cut edge. To reduce burrs at the edges of electrode cutting, ceramic adhesive slurry can be applied to the cutting area. Automated electrode cutting lines typically employ multiple adhesive application mechanisms, each equipped with a corresponding slurry container. This container supplies the required ceramic adhesive slurry to the nozzles of each application device. However, as the pressure of the slurry in the flow channel increases with the length of the pipe, hydraulic pressure loss also increases. Narrowing the flow channel further exacerbates the pressure loss, leading to variations in pressure within the channel. A common practice is to equip each application device with a throttling and pressure regulating device. However, this device is prone to clogging due to the presence of suspended liquid, and such a configuration is costly and not conducive to the long-term development of the industry. Summary of the Invention
[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a pressure equalization and flow splitting control device.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: The pressure equalization and diversion control device includes a lower mold for holding slurry, one side of the lower mold is provided with at least one diversion channel, the diversion channel connects the top surface and one side of the lower mold, the top of the lower mold is provided with a pressure equalization chamber for holding slurry, an upper mold is mounted on the lower mold, diversion valve rods are movably mounted on the upper mold at positions corresponding to each diversion channel, a diversion valve for blocking the diversion channel is installed at the bottom of the diversion valve rod, and a sealing gasket is installed between the upper mold and the lower mold.
[0005] Preferably, at least one differential support is installed on the top surface of the upper mold of the distributor, and a differential head is installed on the differential support. The lower end of the differential head is connected to the upper end of the distributor valve stem through a coupling.
[0006] Preferably, the sealing gasket is provided with a diversion groove at a position corresponding to each diversion channel. Each diversion groove connects the pressure equalization chamber to the corresponding diversion channel, and the pressure equalization chamber supplies slurry to the diversion channel through the diversion groove.
[0007] Preferably, the lower mold of the distributor is provided with a diversion groove at a position corresponding to each diversion channel. Each diversion groove is connected to the equalizing chamber and the corresponding diversion channel. The equalizing chamber supplies slurry to the diversion channel through the diversion groove.
[0008] Preferably, the upper mold of the diverter is provided with a valve stem channel for the diverter valve stem to slide up and down, the circumference of the diverter valve stem is provided with an annular groove, and an O-ring is fitted on the diverter valve stem, with the O-ring located in the annular groove; there is one or more annular grooves and one or more O-rings.
[0009] Preferably, the lower end of the diversion valve has an outer chamfer on its circumference, and the feed inlet of the diversion channel opposite to the diversion valve has an inner chamfer, so that the outer shape of the lower end of the diversion valve matches the inner shape of the feed inlet of the diversion channel.
[0010] Preferably, the lower mold of the distributor is provided with a feed hole, which is connected to the pressure equalization chamber and is used to supply slurry to the pressure equalization chamber.
[0011] Preferably, the outlet of the diversion channel is equipped with a material pipe connector.
[0012] Compared with existing technologies, the beneficial effects of this utility model are as follows: 1. By providing diversion grooves on the sealing gasket at positions corresponding to each diversion channel, or by providing diversion grooves on the lower mold of the diverter at positions corresponding to each diversion channel, the equalizing chamber can automatically supply slurry to the diversion channels through the diversion grooves. Simultaneously, diversion valve stems are movably mounted on the upper mold of the diverter at positions corresponding to each diversion channel, and valve stem channels for the diversion valve stems to slide and rise are provided on the upper mold of the diverter. A coupling is provided at the upper end of the diversion valve stem to connect and install a micrometer head, allowing the diversion valve to rise and fall through the diversion valve stem, thereby adjusting the diversion valve and the diversion flow. The gap between the feed inlets of the channels is used to control the flow rate of the slurry in the diversion channels, thereby controlling the hydraulic pressure of the slurry at the outlet of the diversion channels. This allows each diversion valve rod to independently control the flow rate and hydraulic pressure of the slurry in its corresponding diversion channel, providing slurries with different hydraulic pressures for different scenarios. This achieves the goal of high versatility, reduces equipment costs, and effectively solves the problems of high equipment costs caused by the need for a throttling and pressure regulating device to reduce pressure loss in the flow channels in multiple glue coating mechanisms on automated electrode cutting production lines, as well as the problems of low production efficiency, low capacity, and time-consuming and labor-intensive unblocking due to easy clogging of the throttling and pressure regulating devices.
[0013] 2. By providing at least one annular groove on the circumference of the diversion valve stem and sleeved with at least one O-ring, with one O-ring installed in one annular groove, the sealing between the valve stem channel and the diversion valve stem is improved, preventing the slurry in the diversion groove from leaking into the valve stem channel, and ensuring the hydraulic stability of the slurry in the pressure equalization chamber. Attached Figure Description
[0014] For ease of explanation, the present invention will be described in detail below with reference to the preferred embodiments and accompanying drawings.
[0015] Figure 1 This is a perspective view of a pressure equalization and flow splitting control device according to the present invention.
[0016] Figure 2 This is a left view of a pressure equalization and flow splitting control device according to the present invention.
[0017] Figure 3 This is a cross-sectional view of a pressure equalization and flow splitting control device according to the present invention.
[0018] Figure 4 This invention relates to an embodiment 1 of a pressure equalization and diversion control device, which supplies slurry to the diversion channel and is... Figure 3 A magnified structural diagram of part A.
[0019] Figure 5 This is a three-dimensional view of the structure of the lower mold of the flow divider of the pressure equalization and flow division control device of this utility model, which adopts the structure of embodiment 2 to supply slurry to the flow division channel. Detailed Implementation
[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of this utility model. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Example 1
[0022] Reference Figures 1 to 4 As shown, the present invention provides a pressure equalization and flow diversion control device, including a lower mold 1 for holding slurry, at least one flow diversion channel 2 on one side of the lower mold 1, the flow diversion channel 2 connecting the top surface and one side surface of the lower mold 1, a pressure equalization chamber 3 for holding slurry on the top of the lower mold 1, an upper mold 4 for the lower mold 1, flow diversion valve stems 5 movably mounted on the upper mold 4 at positions corresponding to each flow diversion channel 2, a flow diversion valve 6 for sealing the flow diversion channel 2 at the bottom of the flow diversion valve stems 5, and a sealing gasket 7 between the upper mold 4 and the lower mold 1.
[0023] By adopting the above technical solution, the equalizing chamber 3 has a large capacity and is filled with slurry. The equalizing chamber 3 provides slurry with the same hydraulic pressure to each diversion channel 2. The diversion valve rod 5 can slide up and down within the upper mold 4 of the diverter. The diversion valve rod 5 drives the diversion valve 6 to press or release the feed port of the diversion channel 2 to control whether slurry is supplied to the diversion channel 2. The diversion valve rod 5 drives the diversion valve 6 to move up and down, thereby adjusting the gap between the diversion valve 6 and the feed port of the diversion channel 2 to control the flow rate of the slurry in the diversion channel 2. Finally, it controls the hydraulic pressure of the slurry at the discharge port of the diversion channel 2. Each diversion valve rod 5 independently controls the flow rate and hydraulic pressure of the slurry in its corresponding diversion channel 2. It can provide slurry with different hydraulic pressure for different scenarios, which is highly versatile and avoids the need to equip independent equalizing and diversion control devices for different scenarios, thereby reducing the configuration cost of the equipment.
[0024] Reference Figures 1 to 3 As shown, at least one differential support 8 is installed on the top surface of the upper mold 4 of the diverter, and a differential head 9 is installed on the differential support 8. The lower end of the differential head 9 is connected to the upper end of the diverter valve rod 5 through a coupling 10.
[0025] By adopting the above technical solution, the micro-head 9 is twisted to drive the diversion valve rod 5 to move up and down within the upper mold 4 of the diverter, thereby controlling the combination and separation of the diversion valve 6 and the feed inlet of the diversion channel 2, as well as controlling the gap between them, thereby controlling the flow rate and hydraulic pressure of the slurry in the diversion channel 2.
[0026] Reference Figure 3 and Figure 4 As shown, the sealing gasket 7 is provided with a diversion groove 11 at a position corresponding to each diversion channel 2. Each diversion groove 11 connects the pressure equalization chamber 3 with the corresponding diversion channel 2. The pressure equalization chamber 3 supplies slurry to the diversion channel 2 through the diversion groove 11.
[0027] By adopting the above technical solution, the slurry in the equalizing chamber 3 flows into the corresponding diversion channel 2 through the diversion groove 11 on the sealing gasket 7, thus supplying slurry to each diversion channel 2.
[0028] Reference Figure 3 As shown, the upper mold 4 of the diverter is provided with a valve stem channel 12 for the diverter valve stem 5 to slide up and down. The circumference of the diverter valve stem 5 is provided with an annular groove 13. An O-ring 14 is fitted on the diverter valve stem 5 and the O-ring 14 is located in the annular groove 13. There is one or more annular grooves 13 and one or more O-rings 14.
[0029] By adopting the above technical solution, the O-ring 14 improves the sealing between the valve stem channel 12 and the diversion valve stem 5, avoids leakage of slurry in the diversion groove 11 in the valve stem channel 12, and ensures the hydraulic stability of slurry in the pressure equalization chamber 3.
[0030] In this embodiment, the lower end of the diversion valve 6 has an outer chamfer on its circumference, and the feed inlet of the diversion channel 2 opposite to the diversion valve 6 has an inner chamfer. The outer shape of the lower end of the diversion valve 6 is adapted to the inner shape of the feed inlet of the diversion channel 2.
[0031] By adopting the above technical solution, an outer chamfer is provided at the lower end of the diversion valve 6, and an inner chamfer is provided inside the feed inlet of the diversion channel 2. The external shape of the lower end of the diversion valve 6 is adapted to the internal shape of the feed inlet of the diversion channel 2, which ensures good sealing between the diversion valve 6 and the diversion channel 2 and enables the pressure equalization chamber 3 to accurately control the flow rate of the slurry supplied to the diversion channel 2.
[0032] In this embodiment, the lower mold 1 of the distributor is provided with a feed hole, which is connected to the pressure equalization chamber 3.
[0033] By adopting the above technical solution, the feed hole is used to supply slurry to the pressure equalization chamber 3.
[0034] Reference Figure 2 and Figure 3 As shown, the outlet of the diversion channel 2 is equipped with a material pipe connector 16. Example 2
[0035] Reference Figures 1 to 3 As shown, the present invention provides a pressure equalization and flow diversion control device, including a lower mold 1 for holding slurry, at least one flow diversion channel 2 on one side of the lower mold 1, the flow diversion channel 2 connecting the top surface and one side surface of the lower mold 1, a pressure equalization chamber 3 for holding slurry on the top of the lower mold 1, an upper mold 4 for the lower mold 1, flow diversion valve stems 5 movably mounted on the upper mold 4 at positions corresponding to each flow diversion channel 2, a flow diversion valve 6 for sealing the flow diversion channel 2 at the bottom of the flow diversion valve stems 5, and a sealing gasket 7 between the upper mold 4 and the lower mold 1.
[0036] By adopting the above technical solution, the equalizing chamber 3 has a large capacity and is filled with slurry. The equalizing chamber 3 provides slurry with the same hydraulic pressure to each diversion channel 2. The diversion valve rod 5 can slide up and down on the upper mold 4 of the diverter. The diversion valve rod 5 drives the diversion valve 6 to press or release the feed port of the diversion channel 2 to control whether slurry is supplied to the diversion channel 2. The diversion valve rod 5 drives the diversion valve 6 to move up and down, thereby adjusting the gap between the diversion valve 6 and the feed port of the diversion channel 2 to control the flow rate of the slurry in the diversion channel 2. Finally, it controls the hydraulic pressure of the slurry at the discharge port of the diversion channel 2. Each diversion valve rod 5 independently controls the flow rate and hydraulic pressure of the slurry in its corresponding diversion channel 2. It can provide slurry with different hydraulic pressure for different scenarios, which is highly versatile and avoids the need to equip independent equalizing and diversion control devices for different scenarios, thus reducing the configuration cost of the equipment.
[0037] Reference Figures 1 to 3 As shown, at least one differential support 8 is installed on the top surface of the upper mold 4 of the diverter, and a differential head 9 is installed on the differential support 8. The lower end of the differential head 9 is connected to the upper end of the diverter valve rod 5 through a coupling 10.
[0038] By adopting the above technical solution, the micro-head 9 is twisted to drive the diversion valve rod 5 to move up and down within the upper mold 4 of the diverter, thereby controlling the combination and separation of the diversion valve 6 and the feed inlet of the diversion channel 2, as well as controlling the gap between them, thereby controlling the flow rate and hydraulic pressure of the slurry in the diversion channel 2.
[0039] Reference Figure 5 As shown, the lower mold 1 of the distributor is provided with a diversion groove 11 at a position corresponding to each diversion channel 2. Each diversion groove 11 is connected to the pressure equalization chamber 3 and the corresponding diversion channel 2. The pressure equalization chamber 3 supplies slurry to the diversion channel 2 through the diversion groove 11.
[0040] By adopting the above technical solution, the slurry in the equalizing chamber 3 flows into the corresponding diversion channel 2 through each diversion groove 11, supplying slurry to each diversion channel 2.
[0041] Reference Figure 3 As shown, the upper mold 4 of the diverter is provided with a valve stem channel 12 for the diverter valve stem 5 to slide up and down. The circumference of the diverter valve stem 5 is provided with an annular groove 13. An O-ring 14 is fitted on the diverter valve stem 5 and the O-ring 14 is located in the annular groove 13. There is one or more annular grooves 13 and one or more O-rings 14.
[0042] By adopting the above technical solution, the O-ring 14 improves the sealing between the valve stem channel 12 and the diversion valve stem 5, ensuring the hydraulic stability of the slurry in the pressure equalization chamber 3.
[0043] In this embodiment, the lower end of the diversion valve 6 has an outer chamfer on its circumference, and the feed inlet of the diversion channel 2 opposite to the diversion valve 6 has an inner chamfer. The outer shape of the lower end of the diversion valve 6 is adapted to the inner shape of the feed inlet of the diversion channel 2.
[0044] By adopting the above technical solution, the lower end of the diversion valve 6 is provided with an outer chamfer, and the inlet of the diversion channel 2 is provided with an inner chamfer. The external shape of the lower end of the diversion valve 6 is adapted to the internal shape of the inlet of the diversion channel 2, which ensures good sealing between the diversion valve 6 and the diversion channel 2 and enables the pressure equalization chamber 3 to accurately control the flow rate of the slurry supplied to the diversion channel 2.
[0045] Reference Figure 5 As shown, the lower mold 1 of the distributor is provided with a feed hole 15, which is connected to the pressure equalization chamber 3 and is used to supply slurry to the pressure equalization chamber 3.
[0046] By adopting the above technical solution, the feed hole 15 is used to supply slurry to the pressure equalization chamber 3.
[0047] Reference Figure 2 and Figure 3 As shown, the outlet of the diversion channel 2 is equipped with a material pipe connector 16.
[0048] In any embodiment, reference is made to Figure 1 and Figure 2 As shown, handles 17 are provided on both sides of the upper mold 4 of the distributor.
[0049] By adopting the above technical solution, the staff can easily lift the upper mold 4 of the distributor and separate it from the lower mold 1 of the distributor using the handle 17, thus facilitating its maintenance.
[0050] In any embodiment, the overall structural design ensures good sealing between the diversion valve 6 and the diversion channel 2, and precise control of the flow rate of the slurry supplied to each diversion channel 2 by the pressure equalization chamber 3. This enables control over the hydraulic pressure of the slurry at the outlet of the diversion channel 2, and each diversion valve stem 5 can independently control the flow rate and hydraulic pressure of the slurry in the corresponding diversion channel 2. This allows for the supply of slurries with different hydraulic pressures for different scenarios, thus achieving strong versatility. It eliminates the need to equip each coating device with a throttling and pressure regulating device, greatly reducing equipment costs. This effectively solves the problems of high equipment costs caused by the need to equip multiple coating mechanisms on automated tab cutting production lines with a throttling and pressure regulating device to reduce pressure loss in the flow channel, as well as low production efficiency and time-consuming and labor-intensive unblocking due to easy clogging of the throttling and pressure regulating device.
[0051] The above embodiments are merely examples of this utility model and are not intended to limit the implementation and scope of this utility model. All technical solutions that are the same as or equivalent to the contents described in the claims of this utility model should be included within the protection scope of this utility model.
Claims
1. A voltage equalization and current splitting control device, characterized in that: The device includes a lower die for holding slurry, with at least one diversion channel on one side of the lower die, the diversion channel connecting the top surface and one side of the lower die, a pressure equalization chamber for holding slurry at the top of the lower die, an upper die for the lower die, diversion valve stems movably mounted on the upper die at positions corresponding to each diversion channel, diversion valves for sealing the diversion channels at the bottom of the diversion valve stems, and a sealing gasket between the upper die and the lower die.
2. The voltage equalization and current splitting control device according to claim 1, characterized in that: At least one differential support is installed on the top surface of the upper mold of the distributor, and a differential head is installed on the differential support. The lower end of the differential head is connected to the upper end of the distributor valve stem through a coupling.
3. The voltage equalization and current splitting control device according to claim 1, characterized in that: The sealing gasket is provided with a flow channel at a position corresponding to each flow channel. Each flow channel is connected to the pressure equalization chamber and the corresponding flow channel. The pressure equalization chamber supplies slurry to the flow channel through the flow channel.
4. The voltage equalization and current splitting control device according to claim 1, characterized in that: The lower mold of the distributor is provided with a flow divider groove at a position corresponding to each flow divider channel. Each flow divider groove is connected to the pressure equalization chamber and the corresponding flow divider channel. The pressure equalization chamber supplies slurry to the flow divider channel through the flow divider groove.
5. The voltage equalization and current splitting control device according to claim 1, characterized in that: The upper mold of the diverter is provided with a valve stem channel for the diverter valve stem to slide up and down. The circumference of the diverter valve stem is provided with an annular groove, and an O-ring is fitted on the diverter valve stem, with the O-ring located inside the annular groove. There is one or more annular grooves and one or more O-rings.
6. The voltage equalization and current splitting control device according to claim 1, characterized in that: The lower end of the diversion valve has an outer chamfer on its circumference, and the feed inlet of the diversion channel opposite to the diversion valve has an inner chamfer. The outer shape of the lower end of the diversion valve is adapted to the inner shape of the feed inlet of the diversion channel.
7. The voltage equalization and current splitting control device according to claim 1, characterized in that: The lower mold of the distributor is provided with a feed hole, which is connected to the pressure equalization chamber and is used to supply slurry to the pressure equalization chamber.
8. The voltage equalization and current splitting control device according to claim 1, characterized in that: The outlet of the diversion channel is equipped with a material pipe connector.