Automatic filtering mechanism for yam powder production
Patent Information
- Application Number
- CN202522067251.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-25
AI Technical Summary
[0004]本实用新型的目的在于提供一种山药粉生产用自动化过滤机构,以解决上述背景技术中提出的现有的山药粉生产,传统生产流程中对山药粉的过滤设备的清洁多需人工拆解清洗,耗时费力,且整体生产流程自动化程度低,难以适配规模化、标准化的现代食品生产需求的问题
[0011]与现有技术相比,本实用新型的有益效果是:该山药粉生产用自动化过滤机构,通过控制器统筹自动化运作,能精准控制输送泵将未经处理的山药粉按适配筛选进度的速率送入连接壳内,再自动启动振动电机产生高频微震,配合孔目不同的第一滤板、第二滤板实现山药粉高效分层过滤,非粉类杂质与粗颗粒分别经对应的第一排管、第二排管排出,符合标准的山药粉则通过三通管输送,过滤完成后,控制器自动切换三通阀通路,驱动变频电机带动蓄水块沿导杆移动,使高压喷头对第一滤板、第二滤板进行全面冲洗,清洁污水经切换后的管路排出,全程无需人工干预,有效实现了山药粉过滤与滤板清洗的全流程自动化,大幅提升了山药粉筛选效率与洁净度,同时降低人工成本,适配自动化生产需求。
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Figure CN224823357U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of yam powder production, and in particular to an automated filtration mechanism for yam powder production. Background Technology
[0002] In the field of yam powder production, yam, as a food and medicine of the same origin, is rich in starch, polysaccharides, amino acids and various trace elements. The market demand continues to grow, which has driven the rapid development of its deep processing industry. In the traditional yam powder production process, the cleaning and peeling of raw yams mostly rely on manual operation, which is not only inefficient but also has high labor costs. With the continuous growth of market demand, the deep processing industry has begun to develop rapidly, and filtration equipment has begun to be used to filter yam powder. Therefore, there is a particular need for an automated filtration mechanism for yam powder production.
[0003] However, in the existing yam powder production process, the cleaning of the filtration equipment for yam powder in the traditional production process mostly requires manual disassembly and cleaning, which is time-consuming and labor-intensive. Moreover, the overall production process has a low degree of automation, making it difficult to adapt to the needs of large-scale and standardized modern food production. Utility Model Content
[0004] The purpose of this utility model is to provide an automated filtration mechanism for yam powder production, in order to solve the problems mentioned in the background art, such as the fact that the cleaning of yam powder filtration equipment in the traditional production process requires manual disassembly and cleaning, which is time-consuming and labor-intensive, and the overall production process has a low degree of automation, making it difficult to adapt to the needs of large-scale and standardized modern food production.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an automated filtration mechanism for yam powder production, comprising a connecting shell, a filtration and cleaning mechanism disposed inside the connecting shell, a feed pipe sealed to the surface of the connecting shell, shock-absorbing legs connected to the bottom of the connecting shell, a first row of pipes sealed to the bottom of the connecting shell, a second row of pipes sealed to the bottom of the connecting shell, and a T-shaped pipe sealed to the bottom of the connecting shell.
[0006] The filtration and cleaning mechanism includes a variable frequency motor, a vibration motor, a guide rod, a first filter plate, a second filter plate, a lead screw, a water storage block, a high-pressure nozzle, and a connecting pipe. The variable frequency motor is installed on one side of the surface of the connecting shell, and the vibration motor is installed at the bottom of the connecting shell. The guide rod is connected to the inside of the connecting shell, the first filter plate is connected to the inside of the connecting shell, and the second filter plate is connected to the inside of the connecting shell. One end of the variable frequency motor is connected to the lead screw, and one end of the lead screw is connected through the water storage block. The high-pressure nozzle is connected to the surface of the water storage block, and the connecting pipe is sealed to one side of the surface of the water storage block.
[0007] Preferably, one end of the variable frequency motor is connected to the lead screw through the connecting shell, and one end of the lead screw is in a movable relationship with the water storage block.
[0008] Preferably, the first filter plate has a larger mesh size than the second filter plate, and one end of the guide rod is connected through the water storage block.
[0009] Preferably, the high-pressure nozzles are provided in six groups, and the high-pressure nozzles are distributed at equal intervals.
[0010] Preferably, the water storage block has a hollow structure.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This automated filtration mechanism for yam powder production, through the overall automated operation coordinated by the controller, can precisely control the delivery pump to send untreated yam powder into the connecting shell at a rate appropriate to the screening progress. Then, the vibration motor is automatically started to generate high-frequency micro-vibration, which, together with the first and second filter plates with different mesh sizes, achieves efficient layered filtration of yam powder. Non-powder impurities and coarse particles are discharged through the corresponding first and second pipes, respectively, while standard yam powder is transported through the three-way pipe. After filtration, the controller automatically switches the three-way valve passage, drives the variable frequency motor to move the water storage block along the guide rod, and allows the high-pressure nozzle to thoroughly rinse the first and second filter plates. The clean wastewater is discharged through the switched pipeline. The entire process requires no manual intervention, effectively realizing the full automation of yam powder filtration and filter plate cleaning, greatly improving the screening efficiency and cleanliness of yam powder, while reducing labor costs and adapting to the needs of automated production. Attached Figure Description
[0012] Figure 1 This is a side view of the appearance structure of this utility model;
[0013] Figure 2 This is a cross-sectional view of the filter cleaning mechanism of this utility model;
[0014] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle.
[0015] In the diagram: 1. Connecting shell; 2. Filtering and cleaning mechanism; 201. Variable frequency motor; 202. Vibration motor; 203. Guide rod; 204. First filter plate; 205. Second filter plate; 206. Lead screw; 207. Water storage block; 208. High-pressure nozzle; 209. Connecting pipe; 3. Feed pipe; 4. Shock-absorbing leg; 5. First row of pipes; 6. Second row of pipes; 7. T-connector. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-3 This utility model provides a technical solution: an automated filtration mechanism for yam powder production, including a connecting shell 1, a filtration and cleaning mechanism 2 inside the connecting shell 1, a feed pipe 3 sealed to the surface of the connecting shell 1, a shock-absorbing leg 4 connected to the bottom of the connecting shell 1, a first row of pipes 5 sealed to the bottom of the connecting shell 1, a second row of pipes 6 sealed to the bottom of the connecting shell 1, and a three-way pipe 7 sealed to the bottom of the connecting shell 1.
[0018] The filtration and cleaning mechanism 2 includes a variable frequency motor 201, a vibration motor 202, a guide rod 203, a first filter plate 204, a second filter plate 205, a lead screw 206, a water storage block 207, a high-pressure nozzle 208, and a connecting pipe 209. The variable frequency motor 201 is installed on one side of the surface of the connecting housing 1, the vibration motor 202 is installed at the bottom of the connecting housing 1, the guide rod 203 is connected to the inside of the connecting housing 1, the first filter plate 204 is connected to the inside of the connecting housing 1, the second filter plate 205 is connected to the inside of the connecting housing 1, and the variable frequency motor 201… One end is connected to a lead screw 206, and the other end of the lead screw 206 is connected to a water storage block 207. A high-pressure nozzle 208 is connected to the surface of the water storage block 207, and a connecting pipe 209 is sealed to one side of the surface of the water storage block 207. The controller controls the conveying pump to convey the untreated yam powder into the connecting shell 1 through the feed pipe 3. The feed rate can be adjusted according to the subsequent screening progress. Then, the controller automatically controls the start of the vibration motor 202. After the vibration motor 202 starts, it generates high-frequency micro-vibration to assist the yam powder in passing through the first filter plate 204 and the first filter plate 205. Rapid flow and sieving on the two filter plates 205 achieve layered filtration. Non-powder solid impurities and coarse particles that do not meet the particle size requirements are discharged through the first row of pipes 5 and the second row of pipes 6, respectively. The standard yam powder falls to the bottom of the connecting shell 1 and is then conveyed through the three-way pipe 7. The shock-absorbing legs 4 at the bottom of the connecting shell 1 absorb the impact force of the vibration motor 202 during operation, preventing the entire mechanism from shaking. After filtration, the controller automatically controls the three-way valve on the surface of the three-way pipe 7 to switch the passage of the three-way pipe 7. An external high-pressure water source enters the hollow water storage block 207 through the connecting pipe 209. The variable frequency motor 201 on one side of the surface of the connecting shell 1 starts, driving the lead screw 206 connected to it to rotate. Then the lead screw 206 drives the water storage block 207 to move smoothly along the guide rod 203. At this time, the high-pressure nozzle 208 on the surface of the water storage block 207 sprays out high-pressure water flow to thoroughly rinse the first filter plate 204 and the second filter plate 205. The clean wastewater is finally discharged through the three-way pipe 7 after the pipeline is switched. The whole process does not require manual intervention and is suitable for automated production needs.
[0019] Furthermore, one end of the variable frequency motor 201 is connected to the lead screw 206 through the connecting shell 1. One end of the lead screw 206 is in a moving relationship with the water storage block 207. Through the setting of the lead screw 206, when in use, the lead screw 206 rotates under the drive of the variable frequency motor 201, converting the rotational motion of the variable frequency motor 201 into the linear motion of the water storage block 207, thereby realizing the movement control of the water storage block 207.
[0020] Furthermore, the first filter plate 204 has larger pores than the second filter plate 205, and one end of the guide rod 203 is connected through the water storage block 207. Through the setting of the guide rod 203, during use, the guide rod 203 guides and limits the movement of the water storage block 207, ensuring that the water storage block 207 moves smoothly along a fixed trajectory and ensuring accurate rinsing position.
[0021] Furthermore, six sets of high-pressure nozzles 208 are provided, and the high-pressure nozzles 208 are distributed at equal intervals. Through the arrangement of the high-pressure nozzles 208, during use, the high-pressure nozzles 208 are used to convert the high-pressure water in the water storage block 207 into a high-pressure water jet to spray out, thoroughly rinsing the first filter plate 204 and the second filter plate 205, and removing the impurities and powder remaining on the filter plates.
[0022] Furthermore, the water storage block 207 has a hollow structure. With the setting of the water storage block 207, during use, the water storage block 207 is used to store the high-pressure water source delivered from the outside through the connecting pipe 209, and to provide water supply support for the high-pressure nozzle 208.
[0023] Working Principle: The controller controls the conveying pump to feed untreated yam powder into the connecting shell 1 through the feed pipe 3. The feeding rate can be adjusted according to the subsequent screening progress. Then, the controller automatically controls the start of the vibration motor 202. After the vibration motor 202 starts, it generates high-frequency micro-vibration, which helps the yam powder to flow quickly and pass through the first filter plate 204 and the second filter plate 205, achieving layered filtration. Non-powder solid impurities and coarse particles that do not meet the particle size requirements are finally discharged through the first row pipe 5 and the second row pipe 6, respectively. The yam powder that meets the standard falls to the bottom of the connecting shell 1 and is then conveyed through the three-way pipe 7. The shock-absorbing legs 4 at the bottom of the connecting shell 1 can absorb the impact force of the vibration motor 202 during operation, preventing the overall mechanism from shaking. After filtration is completed, the controller automatically controls the vibration motor 202 to start. The three-way valve on the surface of the switching three-way pipe 7 is used to switch the passage of the three-way pipe 7. Then, the external high-pressure water source enters the hollow water storage block 207 through the connecting pipe 209. The variable frequency motor 201 on one side of the surface of the connecting shell 1 is started, driving the lead screw 206 connected to it to rotate. Then, the lead screw 206 drives the water storage block 207 to move smoothly along the guide rod 203. At this time, the high-pressure nozzle 208 on the surface of the water storage block 207 sprays high-pressure water to thoroughly rinse the first filter plate 204 and the second filter plate 205. The clean wastewater is finally discharged through the three-way pipe 7 after the pipeline is switched. The whole process does not require manual intervention and is suitable for automated production needs. It should be noted that all electrical appliances mentioned in this article are connected to an external controller, and the controller can be a conventional known device such as a computer or PLC for control.
[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automated filtration mechanism for yam powder production, comprising a connecting shell (1), characterized in that: The connecting shell (1) is equipped with a filter cleaning mechanism (2) inside. The surface of the connecting shell (1) is sealed with a feed pipe (3). The bottom of the connecting shell (1) is connected with a shock-absorbing leg (4). The bottom of the connecting shell (1) is sealed with a first row of pipes (5). The bottom of the connecting shell (1) is sealed with a second row of pipes (6). The bottom of the connecting shell (1) is sealed with a three-way pipe (7). The filtration and cleaning mechanism (2) includes a variable frequency motor (201), a vibration motor (202), a guide rod (203), a first filter plate (204), a second filter plate (205), a lead screw (206), a water storage block (207), a high-pressure nozzle (208), and a connecting pipe (209). A variable frequency motor (201) is installed on one side of the surface of the connecting shell (1), and a vibration motor (202) is installed at the bottom of the connecting shell (1). The inner side of the connecting shell (1) is connected to... The guide rod (203) is connected to the inner side of the connecting shell (1) with a first filter plate (204) and a second filter plate (205). One end of the variable frequency motor (201) is connected to a lead screw (206). One end of the lead screw (206) is connected to a water storage block (207). A high-pressure nozzle (208) is connected to the surface of the water storage block (207). A connecting pipe (209) is sealed to one side of the surface of the water storage block (207).
2. The automated filtration mechanism for yam powder production according to claim 1, characterized in that: One end of the variable frequency motor (201) is connected to the lead screw (206) through the connecting shell (1), and one end of the lead screw (206) is in a movable relationship with the water storage block (207).
3. The automated filtration mechanism for yam powder production according to claim 1, characterized in that: The first filter plate (204) has a larger mesh size than the second filter plate (205), and one end of the guide rod (203) is connected through the water storage block (207).
4. The automated filtration mechanism for yam powder production according to claim 1, characterized in that: The high-pressure nozzles (208) are provided in six groups, and the high-pressure nozzles (208) are distributed at equal intervals.
5. The automated filtration mechanism for yam powder production according to claim 1, characterized in that: The water storage block (207) has a hollow structure.