A strong-vibration-force-adjustable pneumatic vibrator
Patent Information
- Application Number
- CN202522430942.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-17
AI Technical Summary
[0003]气动振动器以压缩空气为动力，可在易爆、高温、高湿或粉尘严重的场合安全运行，粉体加工时需要用到气动振动器，粉体加工中有矿业、陶瓷、金属粉末等，新能源电池正极材料共线工厂、3D打印或粉末冶金回收再利用中心和先进陶瓷－金属复合粉体制备车间需要同时对矿业、陶瓷、金属粉末等进行筛分，粉体加工时需要将振动器固定在振动筛网或滤网框架上，但不同物料有各自的最佳流化频率，例如矿业粉筛分频率在13–17Hz，陶瓷粉频率在25–50Hz，金属粉频率在25–42Hz，物料范围内的流化频率会让筛网与物料形成共振，能让物料流动最快、筛分最干净，当振动器频率在25–50Hz时，可对陶瓷粉和金属粉进行筛分，但对矿业粉进行筛分时，矿业粉易压实、筛网易糊孔，使筛网下料变慢，导致物料的筛分不干净，需要人工对筛网的网孔进行疏通，会影响物料筛分的整体效率
传动齿轮啮合带动进气调节组件和出气调节组件同步同向转动，通过进气调节组件和出气调节组件分别调节进气孔的进气流量和出气孔的排气流量，需要同步对矿业、陶瓷、金属粉末等进行筛分时，针对矿业、陶瓷、金属粉末等的流化频率，调节气动振动器的振动频率，使筛网与不同的物料形成共振，防止筛网糊孔，下料变慢和物料的筛分不干净，提高不同物料同时筛分的整体效率。
Smart Images
Figure CN224823422U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pneumatic vibrator technology, specifically a pneumatic vibrator with adjustable strong vibration force. Background Technology
[0002] A vibrator is a device or equipment that generates periodic vibrations using mechanical, electromagnetic, pneumatic, or hydraulic methods.
[0003] Pneumatic vibrators, powered by compressed air, can operate safely in explosive, high-temperature, high-humidity, or dusty environments. They are essential for powder processing, which includes mineral, ceramic, and metal powders. New energy battery cathode material co-production lines, 3D printing or powder metallurgy recycling centers, and advanced ceramic-metal composite powder preparation workshops require simultaneous screening of mineral, ceramic, and metal powders. During powder processing, the vibrator needs to be fixed to a vibrating screen or filter frame. However, different materials have their own optimal fluidization frequencies; for example, minerals... The sieving frequency for industrial powders is 13–17Hz, for ceramic powders it is 25–50Hz, and for metal powders it is 25–42Hz. The fluidization frequency within this range allows the screen and the material to resonate, resulting in the fastest material flow and the cleanest sieving. When the vibrator frequency is 25–50Hz, ceramic powders and metal powders can be sieved. However, when sieving mineral powders, the powders are prone to compaction and the screen mesh is prone to clogging, which slows down the material flow and results in unclean sieving. Manual unclogging of the screen mesh is required, which affects the overall efficiency of material sieving.
[0004] To address this, a high-power adjustable pneumatic vibrator is proposed. Utility Model Content
[0005] The purpose of this invention is to provide a pneumatic vibrator with adjustable strong vibration force to solve the above-mentioned problems.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A high-power adjustable pneumatic vibrator includes a housing, a base, an air inlet, and an air outlet. It also includes an air inlet adjustment component, an air outlet adjustment component, a motor, and a transmission gear. The housing is fixedly connected to the upper surface of the base. The upper surface of the housing has an air inlet and an air outlet, which are symmetrically arranged. An air inlet adjustment component is threaded onto the air inlet, and an air outlet adjustment component is threaded onto the air outlet. The motor is fixedly mounted on the air inlet adjustment component. The output end of the motor is fixedly connected to the transmission gear, which meshes with the air inlet and air outlet adjustment components. The output end of the motor drives the transmission gear to rotate, and the transmission gear drives the air inlet and air outlet adjustment components to rotate in the opposite direction to the rotation of the transmission gear. Adjusting the rotation angle of the air inlet and air outlet adjustment components synchronously increases and decreases the air inlet flow rate and the exhaust flow rate of the air outlet, respectively.
[0007] Preferably, the air intake adjustment assembly includes a first vent block, which is threadedly connected to the upper surface of the housing. A first connecting plate is fixedly connected to the outer surface of the first vent block. The motor is fixedly connected to the upper surface of the first connecting plate. A first toothed ring is rotatably connected to the upper surface of the first vent block. A sliding block is fixedly connected to the lower surface of the first toothed ring. A sliding groove is formed on the upper surface of the first vent block. The lower end of the sliding block is slidably connected inside the sliding groove. The first toothed ring is meshed with one side of the transmission gear.
[0008] Preferably, the upper surface of the first ventilated block is provided with an arc-shaped groove, and a bolt is slidably connected inside the groove. The bolt passes through the top of the first toothed ring, and a nut is threaded onto the outer surface of the bolt. The nut is tightly attached to the upper surface of the first toothed ring.
[0009] Preferably, a crossbar is fixedly connected inside the first breathable block, and a vertical shaft is fixedly connected to the upper surface of the crossbar. A first stop block, a second stop block, a third stop block, and a fourth stop block are slidably connected from top to bottom on the outer surface of the vertical shaft. Four placement slots are opened inside the first breathable block, and the first stop block, the second stop block, the third stop block, and the fourth stop block slide inside the four placement slots respectively. A limit groove is opened on the lower surface of the first stop block, the second stop block, and the third stop block. A limit block is fixedly connected to the upper surface of the second stop block, the third stop block, and the upper end of the limit block is slidably connected inside the limit groove.
[0010] Preferably, the air outlet regulating component includes a second vent block, which is threadedly connected to the upper surface of the housing. A second toothed ring is slidably connected to the upper surface of the second vent block. A second connecting plate is fixedly connected to the outer surface of the second toothed ring. The second connecting plate is located on the lower surface of the first connecting plate. Mounting bolts are threadedly connected to the interior of the first and second connecting plates. The second toothed ring is meshed with one side of the transmission gear. A pair of trapezoidal blocks are fixedly connected to the lower surface of the second toothed ring. A trapezoidal groove is formed on the upper surface of the second vent block. The lower ends of the pair of trapezoidal blocks slide inside the trapezoidal groove.
[0011] Preferably, a first sector plate is fixedly connected to the inner side of the second toothed ring, a round rod is fixedly connected to the middle of the first sector plate, and a second sector plate, a third sector plate, and a fourth sector plate are slidably connected from top to bottom on the outer surface of the round rod. Extension plates are fixedly connected to both ends of the second sector plate, the third sector plate, and the fourth sector plate. Three hidden grooves are opened inside the second ventilated block, and the extension plates are slidably connected inside the hidden grooves.
[0012] Preferably, the upper surfaces of the second, third, and fourth sector plates are all provided with circular grooves, and the lower surfaces of the first, second, and third sector plates are all fixedly connected with circular blocks. The lower ends of the circular blocks are slidably connected inside the circular grooves. The upper surface of the base is provided with a pair of first mounting holes, and one side of the base is provided with a pair of second mounting holes.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: The meshing of the transmission gears drives the intake and exhaust adjustment components to rotate synchronously in the same direction. The intake flow rate of the intake port and the exhaust flow rate of the exhaust port are adjusted by the intake and exhaust adjustment components respectively. When it is necessary to screen minerals, ceramics, metal powders, etc., the vibration frequency of the pneumatic vibrator is adjusted according to the fluidization frequency of the minerals, ceramics, metal powders, etc., so that the screen mesh resonates with different materials, preventing the screen mesh from clogging, slowing down the feeding, and making the material screening unclean, thereby improving the overall efficiency of screening different materials at the same time. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the shell and base structure of this utility model; Figure 2 This is a schematic diagram of the air inlet and air outlet structure of this utility model; Figure 3 This is a schematic diagram of the structure of the air intake regulating component and the air outlet regulating component of this utility model; Figure 4 This is a schematic diagram of the structure of the first ventilated block and the first connecting plate of this utility model; Figure 5This is a schematic diagram of the bolt and nut structure of this utility model; Figure 6 This is a schematic diagram of the first gear ring and transmission gear structure of this utility model; Figure 7 This is a schematic diagram of the limiting groove and limiting block structure of this utility model; Figure 8 This is a schematic diagram of the extension plate and circular block structure of this utility model.
[0015] In the diagram: 1. Housing; 2. Base; 21. First mounting hole; 22. Second mounting hole; 3. Air inlet; 4. Air outlet; 5. Air inlet adjustment assembly; 51. First vent block; 53. First connecting plate; 56. First gear ring; 57. Bolt; 58. Nut; 59. Sliding block; 510. Sliding groove; 511. Groove; 512. Horizontal bar; 513. Vertical shaft; 514. First stop block; 516. Placement groove; 517. Limiting groove; 518. Limiting block; 519. 520. Second stop block; 521. Third stop block; 522. Fourth stop block; 530. Mounting bolt; 6. Air outlet adjustment assembly; 61. Second vent block; 62. Second toothed ring; 63. Trapezoidal block; 64. Trapezoidal groove; 65. First sector plate; 651. Second sector plate; 652. Third sector plate; 653. Fourth sector plate; 66. Round rod; 67. Concealed groove; 68. Extension plate; 69. Round block; 610. Round groove; 611. Second connecting plate; 7. Motor; 8. Transmission gear. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. However, the embodiments described below are only some embodiments of the present utility model, and not all of them. If other embodiments are obtained by those skilled in the art without creative effort, they shall fall within the protection scope of the present utility model.
[0017] Reference Figures 1 to 7A high-power adjustable pneumatic vibrator includes a housing 1, a base 2, an air inlet 3, and an air outlet 4. It also includes an air inlet adjustment assembly 5, an air outlet adjustment assembly 6, a motor 7, and a transmission gear 8. The housing 1 is fixedly connected to the upper surface of the base 2. The upper surface of the housing 1 has the air inlet 3 and the air outlet 4, both of the same size and circular in shape, arranged symmetrically. The air inlet adjustment assembly 5 is threaded onto the air inlet 3, and the air outlet adjustment assembly 6 is threaded onto the air outlet 4. The motor 7 is fixed to the air inlet adjustment assembly 5, and the output end of the motor 7 is fixedly connected to the transmission gear 8. The transmission gear 8 is meshed between the air intake regulating component 5 and the air exhaust regulating component 6. The output end of the motor 7 drives the transmission gear 8 to rotate, and the transmission gear 8 drives the air intake regulating component 5 and the air exhaust regulating component 6 to rotate in the opposite direction to the rotation of the transmission gear 8. Adjusting the rotation angle of the air intake regulating component 5 and the air exhaust regulating component 6 synchronously increases and decreases the air intake flow of the air intake port 3 and the exhaust flow of the air exhaust port 4, respectively. Decreasing the air intake flow of the air intake port 3 and the exhaust flow of the air exhaust port 4 will reduce the vibration frequency of the pneumatic vibrator, and conversely, increasing the air intake flow and the exhaust flow will increase the vibration frequency of the pneumatic vibrator. The air intake regulating assembly 5 includes a first vent block 51, which is threadedly connected to the upper surface of the housing 1. A first connecting plate 53 is fixedly connected to the outer surface of the first vent block 51. A motor 7 is fixedly connected to the upper surface of the first connecting plate 53. A first toothed ring 56 is rotatably connected to the upper surface of the first vent block 51. A sliding block 59 is fixedly connected to the lower surface of the first toothed ring 56. A sliding groove 510 is formed on the upper surface of the first vent block 51. The lower end of the sliding block 59 is slidably connected inside the sliding groove 510. Both the sliding block 59 and the sliding groove 510 are trapezoidal to prevent the first toothed ring 56 from moving out of the first vent block 1. The upper surface of the vent block 51 slides down, and the first toothed ring 56 is engaged with one side of the transmission gear 8. The transmission gear 8 engages and drives the first toothed ring 56 to rotate. An arc-shaped groove 511 is provided on the upper surface of the first vent block 51. A bolt 57 is slidably connected inside the groove 511. The bolt 57 passes through the top of the first toothed ring 56. A nut 58 is threaded on the outer surface of the bolt 57. The nut 58 is tightly attached to the upper surface of the first toothed ring 56. When the first toothed ring 56 rotates, the nut 58 will slide inside the groove 511. Since the groove 511 is arc-shaped, it controls the rotation angle of the first toothed ring 56. A horizontal bar 512 is fixedly connected inside the first ventilated block 51. A vertical shaft 513 is fixedly connected to the upper surface of the horizontal bar 512. The vertical shaft 513 is fixed in the middle of the first ventilated block 51. A first stop block 514, a second stop block 519, a third stop block 520, and a fourth stop block 521 are slidably connected from top to bottom on the outer surface of the vertical shaft 513. Four placement slots 516 are opened inside the first ventilated block 51. The first stop block 514, the second stop block 519, the third stop block 520, and the fourth stop block 521 slide in the four placement slots 516 respectively. The shape of the first stop block 514, the second stop block 519, the third stop block 520, and the fourth stop block 521 is... All blocks are the same size and shape. The lower surfaces of the first block 514, the second block 519, and the third block 520 are all provided with limiting grooves 517. The upper surfaces of the second block 519, the third block 520, and the fourth block 521 are all fixedly connected with limiting blocks 518. The upper end of the limiting block is slidably connected inside the limiting groove 517, so that when the first block 514 rotates at a certain angle, it will drive the second block 519 to rotate. When the second block 519 rotates at a certain angle, it will drive the third block 520 to rotate. And so on, the first block 514, the second block 519, the third block 520, and the fourth block 521 are opened or closed respectively to adjust the air intake flow of the air intake 3.
[0018] As one embodiment of this utility model, refer to Figure 1 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 8 The air outlet regulating component 6 includes a second vent block 61, which is threadedly connected to the upper surface of the housing 1. A second toothed ring 62 is slidably connected to the upper surface of the second vent block 61. A second connecting plate 611 is fixedly connected to the outer surface of the second toothed ring 62. The second connecting plate 611 is on the lower surface of the first connecting plate 53. The first connecting plate 53 and the second connecting plate 611 are threadedly connected to the interior of the second connecting plate 61 and the first vent block 51. The second toothed ring 62 is meshed with one side of the transmission gear 8. A pair of trapezoidal blocks 63 are fixedly connected to the lower surface of the second toothed ring 62. A trapezoidal groove 64 is provided on the upper surface of the second vent block 61. The lower ends of the pair of trapezoidal blocks 63 slide inside the trapezoidal groove 64 to prevent the second toothed ring 62 from slipping off the second vent block 61. A first sector plate 65 is fixedly connected to the inner side of the second toothed ring 62. A round rod 66 is fixedly connected to the middle of the first sector plate 65. The round rod 66 is fixed to the middle of the second toothed ring 62 and the second vent block 61. A second sector plate 651, a third sector plate 652, and a fourth sector plate 653 are slidably connected from top to bottom on the outer surface of the round rod 66. The first sector plate 65, the second sector plate 651, the third sector plate 652, and the fourth sector plate 653 have the same shape and size. The second sector plate 651 and the third sector plate 652... Both ends of the second and fourth sector plates 653 are fixedly connected to extension plates 68. The interior of the second vent block 61 has three hidden grooves 67. The extension plates 68 are slidably connected inside the hidden grooves 67, controlling the second sector plate 651, the third sector plate 652, and the fourth sector plate 653 to slide within the second vent block 61. The upper surfaces of the second sector plate 651, the third sector plate 652, and the fourth sector plate 653 all have circular grooves 610. The first sector plate 65, the second sector plate 651, and the third sector plate 652... The lower surface is fixedly connected with round blocks 69, the lower ends of which are slidably connected inside the round grooves 610. When the second gear ring 62 rotates, it drives the first sector plate 65 to rotate. When the first sector plate 65 rotates at a certain angle, it drives the second sector plate 651 to rotate. This process continues until the first sector plate 65, the second sector plate 651, the third sector plate 652, and the fourth sector plate 653 are opened and closed respectively, adjusting the exhaust flow of the air outlet 4. The upper surface of the base 2 is provided with a pair of first mounting holes 21, and one side of the base 2 is provided with a... For the second mounting hole 22, the pneumatic vibrator is fixed to the screen or filter frame through a pair of first mounting holes 21 and second mounting holes 22. The first gear ring 56 and the second gear ring 62 are driven to rotate synchronously through the transmission gear 8. The air inlet flow rate of the air inlet hole 3 and the exhaust flow rate of the air outlet hole 4 are adjusted synchronously. The vibration frequency of the pneumatic vibrator is adjusted for different materials to prevent the fluidization frequency of the material from being unequal to the vibration frequency of the vibrator, which would cause the material powder to be easily compacted and the screen to be easily clogged, thus slowing down the screen feeding and preventing the material screening efficiency from being affected.
[0019] Working principle: In use, insert the first vent block 51 and the second vent block 61 into the upper part of the housing 1. Insert the mounting bolt 530 into the interior of the first connecting plate 53, the second connecting plate 611, and the housing 1. Fix the first vent block 51 and the second vent block 61 to the upper surface of the housing 1. Fix the pneumatic vibrator to the screen or filter frame. Rotate the nut 58 to move it from top to bottom along the bolt 57, fixing the nut 58 to the upper surface of the first gear ring 56. Turn on the motor 7. The output end of the motor 7 drives the transmission gear 8 to rotate. The transmission gear 8 meshes and drives the first gear ring 56 and the second vent block 61 to rotate. The gear ring 62 rotates synchronously in the same direction. The rotation of the first gear ring 56 and the second gear ring 62 drives the first stop block 514 and the first sector plate 65 to rotate respectively. The rotation of the first stop block 514 opens or closes the first stop block 514, the second stop block 519, the third stop block 520 and the fourth stop block 521 in sequence, adjusting the air intake flow of the air inlet 3. The rotation of the first sector plate 65 opens or closes the second sector plate 651, the third sector plate 652 and the fourth sector plate 653 in sequence, adjusting the exhaust flow of the air outlet 4. The air flow of the air inlet 3 and the air outlet 4 are adjusted synchronously to control the vibration frequency of the pneumatic vibrator.
[0020] Although the embodiments of this utility model have been described in detail with reference to the accompanying drawings, those skilled in the art can make changes, modifications, substitutions and variations to these embodiments without departing from the principles and spirit of this utility model. The appended claims and their equivalents define the scope of this utility model.
Claims
1. A high-power adjustable pneumatic vibrator, comprising a housing (1), a base (2), an air inlet (3), and an air outlet (4), characterized in that: It also includes an air intake adjustment assembly (5), an air exhaust adjustment assembly (6), a motor (7), and a transmission gear (8). The housing (1) is fixedly connected to the upper surface of the base (2). The upper surface of the housing (1) is provided with an air intake hole (3) and an air exhaust hole (4). The air intake hole (3) and the air exhaust hole (4) are symmetrical. The air intake hole (3) is threadedly connected to the air intake adjustment assembly (5), and the air exhaust hole (4) is threadedly connected to the air exhaust adjustment assembly (6). The motor (7) is fixed on the air intake adjustment assembly (5). The output end of the motor (7) is fixedly connected to a transmission gear (8), which meshes between the intake regulating component (5) and the exhaust regulating component (6). The output end of the motor (7) drives the transmission gear (8) to rotate, and the transmission gear (8) drives the intake regulating component (5) and the exhaust regulating component (6) to rotate in the opposite direction to the rotation of the transmission gear (8), thereby adjusting the rotation angle of the intake regulating component (5) and the exhaust regulating component (6) to simultaneously increase and decrease the intake flow rate of the intake port (3) and the exhaust flow rate of the exhaust port (4).
2. The high-power adjustable pneumatic vibrator according to claim 1, characterized in that: The air intake adjustment assembly (5) includes a first air vent (51), which is threaded to the upper surface of the housing (1). A first connecting plate (53) is fixedly connected to the outer surface of the first air vent (51). The motor (7) is fixedly connected to the upper surface of the first connecting plate (53). A first toothed ring (56) is rotatably connected to the upper surface of the first air vent (51). A sliding block (59) is fixedly connected to the lower surface of the first toothed ring (56). A sliding groove (510) is provided on the upper surface of the first air vent (51). The lower end of the sliding block (59) is slidably connected to the inside of the sliding groove (510). The first toothed ring (56) is meshed with one side of the transmission gear (8).
3. The high-power adjustable pneumatic vibrator according to claim 2, characterized in that: The upper surface of the first breathable block (51) is provided with an arc-shaped groove (511). A bolt (57) is slidably connected inside the groove (511). The bolt (57) passes through the top of the first toothed ring (56). A nut (58) is threadedly connected to the outer surface of the bolt (57). The nut (58) is tightly attached to the upper surface of the first toothed ring (56).
4. The high-power adjustable pneumatic vibrator according to claim 3, characterized in that: A crossbar (512) is fixedly connected inside the first breathable block (51). A vertical shaft (513) is fixedly connected to the upper surface of the crossbar (512). A first stop (514), a second stop (519), a third stop (520), and a fourth stop (521) are slidably connected from top to bottom on the outer surface of the vertical shaft (513). Four placement slots (516) are opened inside the first breathable block (51). The first stop (514), the second stop (519), the third stop (520), and the fourth stop (521) are respectively slidably connected from top to bottom. 9) The third stop (520) and the fourth stop (521) slide inside the four placement slots (516) respectively. The lower surfaces of the first stop (514), the second stop (519), and the third stop (520) are all provided with limit grooves (517). The upper surfaces of the second stop (519), the third stop (520), and the fourth stop (521) are all fixedly connected with limit blocks (518). The upper end of the limit block is slidably connected inside the limit groove (517).
5. A high-power adjustable pneumatic vibrator according to claim 2, characterized in that: The air outlet regulating component (6) includes a second air vent block (61), which is threadedly connected to the upper surface of the housing (1). A second toothed ring (62) is slidably connected to the upper surface of the second air vent block (61). A second connecting plate (611) is fixedly connected to the outer surface of the second toothed ring (62). The second connecting plate (611) is on the lower surface of the first connecting plate (53). The first connecting plate (53) and the second connecting plate (611) are threadedly connected to the interior of the second connecting plate (53) and the second connecting plate (611). The second toothed ring (62) is meshed with one side of the transmission gear (8). A pair of trapezoidal blocks (63) are fixedly connected to the lower surface of the second toothed ring (62). A trapezoidal groove (64) is opened on the upper surface of the second air vent block (61). The lower ends of the pair of trapezoidal blocks (63) slide inside the trapezoidal groove (64).
6. The high-power adjustable pneumatic vibrator according to claim 5, characterized in that: The inner side of the second toothed ring (62) is fixedly connected to a first sector plate (65), and a round rod (66) is fixedly connected to the middle of the first sector plate (65). The outer surface of the round rod (66) is slidably connected from top to bottom to a second sector plate (651), a third sector plate (652) and a fourth sector plate (653). Both ends of the second sector plate (651), the third sector plate (652) and the fourth sector plate (653) are fixedly connected to extension plates (68). The interior of the second ventilated block (61) is provided with three hidden grooves (67), and the extension plates (68) are slidably connected inside the hidden grooves (67).
7. A high-power adjustable pneumatic vibrator according to claim 6, characterized in that: The upper surfaces of the second sector plate (651), the third sector plate (652) and the fourth sector plate (653) are all provided with circular grooves (610). The lower surfaces of the first sector plate (65), the second sector plate (651) and the third sector plate (652) are all fixedly connected with circular blocks (69). The lower ends of the circular blocks (69) are slidably connected to the inside of the circular grooves (610). The upper surface of the base (2) is provided with a pair of first mounting holes (21), and one side of the base (2) is provided with a pair of second mounting holes (22).