Airflow precision adjustment and sorting device of tea leaf winnower

Abstract

The utility model discloses tea leaf winnowing machine airflow precision regulation and sorting device, including the box, the top fixed mounting of box has the casing, the left side of box is provided with the through slot, the inboard of through slot is equipped with the blow -off frame, the left side through connection of blow -off frame has a plurality of air inlet pipes, the inside fixed mounting of air inlet pipe has the air inlet fan, the top of box and close to its left side fixed mounting has the electric telescopic handle, the bottom fixedly connected of electric telescopic handle and passes into the inside of box has the toothed plate, the right side of toothed plate has the gear of movable engagement, the front side fixed connection of gear and blow -off frame and with the inner wall front side rotation connection of box. The utility model discloses the cooperation of above -mentioned structure, has realized the adjustment of winnowing airflow angle to can accommodate different size, density's tea leaf, and can improve the efficiency of tea leaf sorting.

Description

Technical Field

[0001] This utility model relates to the field of tea air separation technology, specifically to a tea air separator with precise airflow adjustment and sorting device. Background Technology

[0002] Tea winnowing is a crucial step in tea processing. It utilizes wind power to separate light and heavy substances in tea leaves, distinguishing whole tea leaves from broken leaves, yellow leaves, and impurities. By adjusting the airflow, heavier, high-quality tea leaves (the "core tea") fall to the bottom, while lighter, inferior products or debris (such as tea stems and broken leaves) are blown further away, thus achieving tea grading and purification. A tea winnowing device, disclosed in CN222970336U, uses a fan to guide air through a guide plate, blowing air onto the tea leaves at the bottom of the inclined surface of the guide plate. Under the influence of airflow, tea leaves are separated according to their density and shape, resulting in different offsets and rising speeds. The leaves fall into different hoppers. The entire air separation device, through the combined action of the guide plate, claw roller, steps, and vibrating motor, ensures the uniform dispersion of tea leaves, which is beneficial to improving the tea leaf sorting effect. However, this air separation device cannot adjust the angle of the air separation gas, making it difficult to apply to tea leaves of different sizes and densities. This greatly reduces the efficiency of tea leaf sorting and has certain adverse effects on practical use. Therefore, improvements are needed. Utility Model Content

[0003] The purpose of this utility model is to provide a precise airflow adjustment and sorting device for tea air separators. The adjustment device enables the adjustment of the airflow angle, thereby adapting to tea leaves of different sizes and densities, thus improving the efficiency of tea sorting and bringing certain benefits to practical use, solving the problems mentioned in the background art above.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a tea leaf air separator with precise airflow adjustment and sorting device, comprising a housing, a shell fixedly installed on the top of the housing, a feed frame connected through the top right side of the shell, a discharge frame fixedly installed inside the left side of the shell, the bottom of the discharge frame extending into the interior of the housing, an air outlet pipe connected through the right side of the housing, a filter screen connected to the bottom of the air outlet pipe by bolts, a through groove opened on the left side of the housing, a blowing frame provided inside the through groove, several air inlet pipes connected through the left side of the blowing frame, an air intake fan fixedly installed inside the air inlet pipes, the blowing frame rotatably connected to the rear side of the inner wall of the housing by bearings, an electric telescopic rod fixedly installed on the top of the housing and near its left side, a toothed plate fixedly connected to the bottom end of the electric telescopic rod penetrating into the interior of the housing, a gear movably meshing on the right side of the toothed plate, the gear being fixedly connected to the front side of the blowing frame and rotatably connected to the front side of the inner wall of the housing. Preferably, the interior of the housing is provided with a screen, which is inclined from right to left, and a vibration motor is fixedly installed on the front side of the screen.

[0005] Preferably, a discharge trough is provided on the right side of the housing near its bottom, and a guide plate is fixedly installed on the right side of the discharge frame, the guide plate being inclined from left to right.

[0006] Preferably, a guide cylinder is fixedly installed on the top of the guide plate, a spring is fixedly installed on the bottom of the inner wall of the guide cylinder, a guide rod is fixedly installed on the top of the spring, and the top of the guide rod is fixedly connected to the bottom of the screen.

[0007] Preferably, a servo motor is fixedly installed on the front side of the housing, a rotating shaft is fixedly installed on the output end of the servo motor, the other end of the rotating shaft is rotatably connected to the rear side of the inner wall of the discharge frame through a bearing, and several material feeding plates are fixedly installed on the outside of the rotating shaft.

[0008] Preferably, a mounting base is fixedly installed on the left side of the inner wall of the housing and near its top, and a plurality of heating tubes are fixedly installed on the right side of the mounting base.

[0009] Preferably, a plurality of sorting frames are fixedly installed on the bottom of the inner wall of the box, the bottom of the sorting frames extends to the bottom of the box, and an arc-shaped plate is fixedly installed between the sorting frames.

[0010] Compared with existing technologies, the beneficial effects of this utility model are as follows: The electric telescopic rod, when activated, drives the toothed plate to rise and fall, which in turn drives the gear to rotate. The gear, in turn, drives the air-blowing frame to rotate, thereby adjusting the angle of the airflow for air separation. This adapts to tea leaves of different sizes and densities, thus improving the efficiency of tea sorting. The servo motor, when activated, drives the rotating shaft to rotate, which in turn drives the feeding plate to rotate. The feeding plate feeds the tea leaves inside the discharge frame, ensuring even falling of the tea leaves for air separation and preventing clogging inside the discharge frame. The vibrating motor, when activated, drives the screen to vibrate, which in turn vibrates and filters the tea leaves, further improving the efficiency of tea sorting. Attached Figure Description

[0011] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the internal structure of the box of this utility model; Figure 3 This is a schematic diagram of the internal structure of the shell of this utility model; Figure 4 This is a schematic diagram of the internal structure of the discharge frame of this utility model; Figure 5This is a schematic diagram of the internal structure of the guide cylinder of this utility model.

[0012] In the diagram: 1. Box body; 2. Shell; 3. Discharge frame; 4. Air outlet duct; 5. Filter screen; 6. Blower frame; 7. Air inlet pipe; 8. Air inlet fan; 9. Electric telescopic rod; 10. Toothed plate; 11. Gear; 12. Screen; 13. Vibration motor; 14. Guide plate; 15. Guide cylinder; 16. Spring; 17. Guide rod; 18. Servo motor; 19. Rotating shaft; 20. Feeding plate; 21. Heating element; 22. Sorting frame; 23. Arc plate. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Example 1, please refer to Figures 1 to 5 This utility model provides a technical solution: a tea leaf air separator with precise airflow adjustment and sorting device, including a housing 1, a shell 2 fixedly installed on the top of the housing 1, a feed frame connected through the top right side of the shell 2, a discharge frame 3 fixedly installed inside the left side of the shell 2, the bottom of the discharge frame 3 extending into the interior of the housing 1, an air outlet duct 4 connected through the right side of the housing 1, a filter screen 5 bolted to the bottom of the air outlet duct 4, a through groove on the left side of the housing 1, and a blower on the inner side of the through groove. The blower frame 6 has several air inlet pipes 7 connected through its left side. An air intake fan 8 is fixedly installed inside the air inlet pipe 7. The blower frame 6 is rotatably connected to the rear side of the inner wall of the housing 1 via a bearing. An electric telescopic rod 9 is fixedly installed on the top of the housing 1 and near its left side. The bottom end of the electric telescopic rod 9 is inserted into the interior of the housing 1 and fixedly connected to a toothed plate 10. A gear 11 is movably engaged on the right side of the toothed plate 10. The gear 11 is fixedly connected to the front side of the blower frame 6 and rotatably connected to the front side of the inner wall of the housing 1.

[0015] Furthermore, the interior of the housing 2 is provided with a screen 12, which is inclined from right to left. A vibration motor 13 is fixedly installed on the front side of the screen 12. When the vibration motor is started, it can drive the screen 12 to vibrate, and the screen 12 can vibrate and screen the tea leaves.

[0016] Furthermore, a discharge trough is provided on the right side of the housing 2 near its bottom, and a guide plate 14 is fixedly installed on the right side of the discharge frame 3. The guide plate 14 is inclined from left to right and can guide the impurities screened from the tea leaves to the discharge trough.

[0017] Furthermore, a guide cylinder 15 is fixedly installed on the top of the guide plate 14, a spring 16 is fixedly installed on the bottom of the inner wall of the guide cylinder 15, a guide rod 17 is fixedly installed on the top of the spring 16, and the top of the guide rod 17 is fixedly connected to the bottom of the screen 12. The spring 16 can provide elastic support for the screen 12, thereby improving the vibration effect of the screen 12.

[0018] Example 2, please refer to Figures 1 to 5 The difference between this embodiment and embodiment 1 is as follows: a servo motor 18 is fixedly installed on the front side of the housing 2, and a rotating shaft 19 is fixedly installed on the output end of the servo motor 18. The other end of the rotating shaft 19 is rotatably connected to the rear side of the inner wall of the discharge frame 3 through a bearing. Several material-pushing plates 20 are fixedly installed on the outside of the rotating shaft 19. The material-pushing plates 20 can push the tea leaves inside the discharge frame 3, so that the tea leaves can fall evenly for air separation and prevent the tea leaves from clogging inside the discharge frame 3. A mounting base is fixedly installed on the left side of the inner wall of the housing 2 near its top. Several electric heating tubes 21 are fixedly installed on the right side of the mounting base. The electric heating tubes 21 can dry the tea leaves before air separation, so as to prevent the tea leaves from sticking together and affecting the subsequent air separation effect. Several sorting frames 22 are fixedly installed on the bottom of the inner wall of the box 1. The bottom of the sorting frames 22 extends to the bottom of the box 1. An arc plate 23 is fixedly installed between the sorting frames 22. The arc plate 23 can guide the air-separated tea leaves into the interior of the sorting frames 22.

[0019] Working Principle: When using this tea air separator with precise airflow adjustment and sorting device, the operator pours the tea leaves to be air-sorted onto the screen 12 through the feed frame. Then, the operator starts the vibration motor 13, which drives the screen 12 to vibrate, thus screening the tea leaves. The qualified tea leaves fall into the discharge frame 3. At this point, the operator starts the servo motor 18, which drives the rotating shaft 19 to rotate. The rotating shaft 19 then drives the material feeding plate 20 to rotate, which evenly distributes the tea leaves inside the discharge frame 3. The tea leaves are fed into the housing 1. At this time, the staff can start the air intake fan 8, which delivers air to the blowing frame 6. The air inside the blowing frame 6 can be discharged from the right side to air-sort the tea leaves. When it is necessary to air-sort different types of tea leaves, the staff can start the electric telescopic rod 9. The electric telescopic rod 9 can drive the toothed plate 10 to rise and fall. The toothed plate 10 can drive the gear 11 to rotate. The gear 11 can drive the blowing frame 6 to rotate, thereby realizing the adjustment of the airflow angle for air sorting, so as to adapt to tea leaves of different sizes and densities, and thus improve the efficiency of tea sorting.

[0020] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tea leaf air separator with precise airflow adjustment and sorting device, comprising a housing (1), characterized in that: A housing (2) is fixedly installed on the top of the box (1). A feed frame is connected through the top right side of the housing (2). A discharge frame (3) is fixedly installed on the inside left side of the housing (2). The bottom of the discharge frame (3) extends into the inside of the box (1). An air outlet duct (4) is connected through the right side of the box (1). A filter screen (5) is bolted to the bottom of the air outlet duct (4). A through groove is opened on the left side of the box (1). A blower frame (6) is provided inside the through groove. A few... An air intake pipe (7) is provided, and an air intake fan (8) is fixedly installed inside the air intake pipe (7). The blower frame (6) is rotatably connected to the rear side of the inner wall of the box (1) through a bearing. An electric telescopic rod (9) is fixedly installed on the top of the box (1) and near its left side. The bottom end of the electric telescopic rod (9) is inserted into the inside of the box (1) and fixedly connected to a toothed plate (10). A gear (11) is movably engaged on the right side of the toothed plate (10). The gear (11) is fixedly connected to the front side of the blower frame (6) and rotatably connected to the front side of the inner wall of the box (1).

2. The tea air classifier with precise airflow adjustment and sorting device according to claim 1, characterized in that: The inside of the housing (2) is provided with a screen (12), which is inclined from right to left, and a vibration motor (13) is fixedly installed on the front side of the screen (12).

3. The tea air classifier with precise airflow adjustment and sorting device according to claim 1, characterized in that: A discharge trough is provided on the right side of the housing (2) and near its bottom. A guide plate (14) is fixedly installed on the right side of the discharge frame (3). The guide plate (14) is inclined from left to right.

4. The tea air classifier with precise airflow adjustment and sorting device according to claim 3, characterized in that: A guide cylinder (15) is fixedly installed on the top of the guide plate (14), a spring (16) is fixedly installed on the bottom of the inner wall of the guide cylinder (15), a guide rod (17) is fixedly installed on the top of the spring (16), and the top of the guide rod (17) is fixedly connected to the bottom of the screen (12).

5. The precise airflow adjustment and sorting device for tea air separators according to claim 1, characterized in that: A servo motor (18) is fixedly installed on the front side of the housing (2). A rotating shaft (19) is fixedly installed at the output end of the servo motor (18). The other end of the rotating shaft (19) is rotatably connected to the rear side of the inner wall of the discharge frame (3) through a bearing. Several material feeding plates (20) are fixedly installed on the outside of the rotating shaft (19).

6. The tea air classifier with precise airflow adjustment and sorting device according to claim 1, characterized in that: A mounting base is fixedly installed on the left side of the inner wall of the housing (2) and near its top, and several electric heating tubes (21) are fixedly installed on the right side of the mounting base.

7. The precise airflow adjustment and sorting device for tea air separators according to claim 1, characterized in that: Several sorting frames (22) are fixedly installed on the bottom of the inner wall of the box (1). The bottom of the sorting frames (22) extends to the bottom of the box (1). An arc plate (23) is fixedly installed between the sorting frames (22).

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