A pig leg rice noodle soup material package substandard sorting machine
Patent Information
- Application Number
- CN202522231900.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-22
AI Technical Summary
[0005]为了弥补以上不足,本实用新型提供了一种猪脚米线汤料包装次品分拣机,旨在改善了现有技术中无法全面覆盖包装的各个方面的问题
1、本实用新型中,通过翻板机构的往复翻转动作,能自动对猪脚米线汤料包装进行 180 度翻面,配合视觉扫描机实现对包装正反面的连续检测,有效解决了传统设备仅能检测单面、易遗漏背面缺陷的问题,视觉扫描机可精准识别印刷瑕疵、封口平整度、颜色偏差等细微缺陷,结合翻面后的二次检测,大幅提高了对包装外观质量的把控能力,减少了不合格产品流入市场的风险。
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Figure CN224823518U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sorting machines, and in particular to a sorting machine for defective products in the packaging of pig's feet rice noodle soup. Background Technology
[0002] In the food packaging industry, quality control of pork trotter rice noodle soup base packaging is crucial. Currently, with the rapid development of the food industry, the requirements for the appearance quality of soup base packaging are becoming increasingly stringent. It is necessary to ensure both the aesthetics of the packaging and its airtightness and integrity to guarantee product quality and safety.
[0003] The packaging of pork trotter rice noodle soup base is usually inspected manually. The surface of the packaging is inspected by the naked eye to see if there are any defects such as printing flaws, uneven sealing, or color deviation.
[0004] However, existing traditional visual inspection equipment usually only has one inspection angle, which cannot fully cover all aspects of the packaging. This results in a large number of packages with defects on the back entering the market, affecting the product image and consumer experience. To address this issue, a defective sorting machine for pork trotter rice noodle soup packaging is proposed. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a defective sorting machine for pork trotter rice noodle soup packaging, which aims to improve the problem that the existing technology cannot fully cover all aspects of packaging.
[0006] To achieve the above objectives, this utility model adopts the following technical solution: a sorting machine for defective pig's feet rice noodle soup mix packaging, comprising a table body, a vision scanner fixedly connected to the top of the table body, a motor fixedly connected to the top support on the left side of the table body, a drive shaft fixedly connected to the output end of the motor, a conveyor belt wound around the outer wall of the drive shaft, an external receiving plate fixedly connected to the end of the drive shaft, a connecting rod connected to the top of the external receiving plate via a movable rod, a toothed block fixedly connected to the bottom of the front end of the connecting rod, the toothed block meshing with a gear, a flip plate fixedly connected to the center of the gear, and an auxiliary frame fixedly connected to the top of the table body.
[0007] As a further description of the above technical solution: A second motor is fixedly connected to the top of the table, and a sorting plate is fixedly connected to the output end of the second motor.
[0008] As a further description of the above technical solution: The bottom of the conveyor belt is in contact with the top of the table.
[0009] As a further description of the above technical solution: The drive shaft is rotatably connected to the inside of the top support of the table.
[0010] As a further description of the above technical solution: The bottom of the movable rod is hinged to the top of the outer plate, and the top of the movable rod is hinged to the end of the connecting rod.
[0011] As a further description of the above technical solution: The connecting rod passes through and is slidably connected to the inner wall of the auxiliary frame.
[0012] As a further description of the above technical solution: The bottom of the flip plate is in contact with the top of the conveyor belt.
[0013] As a further description of the above technical solution: The bottom of the sorting plate is in contact with the top of the conveyor belt.
[0014] This utility model has the following beneficial effects: 1. In this utility model, the reciprocating flipping action of the flipping mechanism can automatically flip the pork trotter rice noodle soup base packaging 180 degrees. Combined with the vision scanner, it can continuously inspect the front and back of the packaging, effectively solving the problem that traditional equipment can only inspect one side and easily miss defects on the back. The vision scanner can accurately identify minor defects such as printing defects, sealing flatness, and color deviation. Combined with the secondary inspection after flipping, it greatly improves the control over the appearance quality of the packaging and reduces the risk of unqualified products entering the market.
[0015] 2. In this utility model, the automatic transport of packaging is achieved by means of a motor-driven conveyor belt. With the sorting plate linked with the vision scanner, defective products can be quickly sorted out from the conveyor belt without human intervention. Compared with traditional manual sorting, it not only avoids sorting errors caused by human fatigue, but also significantly improves sorting efficiency, which is suitable for large-scale production needs. At the same time, the flipping mechanism and the transmission system are linked through a mechanical structure, which can realize the flipping action without an additional power source, reducing equipment energy consumption. Attached Figure Description
[0016] Figure 1 A three-dimensional schematic diagram of the conveyor belt and table of a defective sorting machine for pork trotter rice noodle soup base packaging proposed in this utility model; Figure 2 This is a three-dimensional schematic diagram of the table body of a sorting machine for defective products of pork trotter rice noodle soup base packaging proposed in this utility model; Figure 3 This is a three-dimensional schematic diagram of the linkage of a defective sorting machine for pork trotter rice noodle soup base packaging proposed in this utility model. Figure 4 This is a three-dimensional schematic diagram of the sorting plate of a defective sorting machine for pork trotter rice noodle soup base packaging proposed in this utility model. Figure 5 This is a three-dimensional schematic diagram of the flip plate of a sorting machine for defective products of pork trotter rice noodle soup base packaging proposed in this utility model.
[0017] Legend: 1. Table body; 2. Vision scanner; 3. Motor 1; 4. Drive shaft; 5. Conveyor belt; 6. External plate; 7. Movable rod; 8. Connecting rod; 9. Tooth block; 10. Gear; 11. Flip plate; 12. Auxiliary frame; 13. Motor 2; 14. Sorting plate. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Reference Figures 1-3 This utility model provides an embodiment of a sorting machine for defective pork trotter rice noodle soup mix packaging, including a table body 1. The table body 1 provides support for a vision scanner 2 and integrates a transmission system. The vision scanner 2 is fixedly connected to the top of the table body 1. The vision scanner 2 is existing technology and uses a high-definition camera to capture images of the packaging. Combined with an algorithm, it automatically identifies appearance defects and can accurately detect minor printing flaws, sealing flatness, color deviations, etc. A motor 3 is fixedly connected to the top support on the left side of the table body 1. The motor 3 is existing technology and will not be described in detail. It is used to drive the transmission shaft 4 to rotate, and the transmission shaft 4 drives the conveyor belt 5 to drive. The output end of the motor 3 is fixedly connected to the transmission shaft 4. The transmission shaft 4 is provided in two sets, located on both sides of the table body 1. The other set is a driven shaft. The outer wall of the transmission shaft 4 is wound with the conveyor belt 5. The conveyor belt 5 is used to transport the pork trotter rice noodle soup mix packaging to the bottom of the vision scanner 2 and then to the receiving point. The bottom of the conveyor belt 5 is in contact with the top of the table body 1. The transmission shaft 4 is rotatably connected to the inner side of the top support of the table body 1.
[0020] Reference Figure 2 , Figure 3 , Figure 5An outer plate 6 is fixedly connected to the end of the drive shaft 4. A vertical rod is set on the outer arc surface of the outer plate 6 to increase the circumferential motion range. A connecting rod 8 is connected to the top of the outer plate 6 through a movable rod 7. The connecting rod 8 is used to drive the toothed block 9 to move back and forth laterally through the movable rod 7, thereby driving the gear 10 to rotate back and forth. A toothed block 9 is fixedly connected to the bottom front end of the connecting rod 8. The toothed block 9 is set to half the number of tooth grooves on the gear 10, and is used to rotate the gear 10 180 degrees. The toothed block 9 meshes with the gear 10. The gear 10 is used to drive the flip plate 11 to rotate back and forth, thereby realizing the intermittent flipping of the flip plate 11 and achieving automatic and orderly flipping operation. The flip plate 11 is fixedly connected to the center of the gear 10. A hollow space is set in the middle of the flip plate 11. When the conveyor belt 5 is not strong enough to fully transfer the package to the flip plate 11, the gear 10 drives it to flip over, thereby turning the package over for inspection. The top of the table body 1 is fixedly connected to an auxiliary frame 12, which is provided with two sets to keep the connecting rod 8 moving laterally. The bottom of the movable rod 7 is hinged to the top of the outer plate 6, and the top of the movable rod 7 is hinged to the end of the connecting rod 8. The outer plate 6 drives the bottom of the movable rod 7 to make a circular motion, so that its top moves in a fan shape along the end of the connecting rod 8. Under the circular push, the connecting rod 8 moves laterally back and forth. The connecting rod 8 passes through and slides on the inner wall of the auxiliary frame 12. The bottom of the flip plate 11 is in contact with the top of the conveyor belt 5.
[0021] Reference Figure 1 , Figure 2 , Figure 4 A second motor 13 is fixedly connected to the top of the table body 1. The second motor 13 is existing technology and will not be described in detail. It is used to drive the sorting plate 14 to rotate. The output end of the second motor 13 is fixedly connected to the sorting plate 14. The sorting plate 14 is initially attached to one side of the conveyor belt 5 to avoid affecting the transmission of defective packaging. During sorting, the second motor 13 is connected to the vision scanner 2 through a sensor. The vision scanner 2 transmits the signal of the defective package and then turns on the second motor 13 through the signal receiver, so that the sorting plate 14 is placed obliquely on the top of the conveyor belt 5, so that the defective package is sorted out at the end of the conveyor belt 5. The bottom of the sorting plate 14 is in contact with the top of the conveyor belt 5.
[0022] Working principle: When inspecting the packaging of pig's feet rice noodle soup base, motor 3 is started, and its output end drives the transmission shaft 4 to rotate. Two sets of transmission shafts 4 (including one driven shaft) work together to drive the conveyor belt 5, placing the pig's feet rice noodle soup base packaging on the conveyor belt 5. The conveyor belt 5 transports the packaging to the bottom of the vision scanner 2. During this process, the vision scanner 2 captures images of the packaging through a high-definition camera and automatically identifies appearance defects such as printing defects, sealing flatness, and color deviation using algorithms, completing the inspection of the front of the packaging. At the same time, when the transmission shaft 4 rotates, it drives the outer connecting plate 6 at the end to rotate synchronously. The outer connecting plate 6 pulls the connecting rod 8 through the movable rod 7 to move back and forth laterally within the auxiliary frame 12. The toothed block 9 at the bottom of the front end of the connecting rod 8 moves with the connecting rod 8. Since the toothed block 9 is set to half the number of tooth grooves on the gear 10, when it meshes with the gear 10, it can drive the gear 10 to rotate 180 degrees back and forth, thereby causing the flip plate 11 at the center of the gear 10 to flip back and forth synchronously. When the package is conveyed to the flip plate 11 by the conveyor belt 5, the flip plate 11 flips the package over. Then the conveyor belt 5 continues to convey the flipped package to the bottom of the vision scanner 2 to complete the secondary inspection of the reverse side of the package. The gap in the middle of the flip plate 11 can prevent the package from being stuck due to insufficient conveying force of the conveyor belt 5.
[0023] After double-sided inspection, if the packaging is qualified, the conveyor belt 5 will directly transport it to the end receiving point. If the vision scanner 2 identifies the packaging as defective, it will transmit a signal to the signal receiver of motor 2 13 through the sensor, triggering motor 2 13 to start. Motor 2 13 drives the sorting plate 14 to rotate, so that the sorting plate 14, which was originally attached to one side of the conveyor belt 5, is placed obliquely on the top of the conveyor belt 5. When the defective packaging is transported to the middle and end section of the conveyor belt 5, the sorting plate 14 will pull it off the conveyor belt 5, realizing the automatic sorting of defective products.
[0024] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A sorting machine for defective products of pork trotter rice noodle soup mix packaging, comprising a table (1), characterized in that: A visual scanner (2) is fixedly connected to the top of the table (1). A motor (3) is fixedly connected to the top support on the left side of the table (1). A transmission shaft (4) is fixedly connected to the output end of the motor (3). A conveyor belt (5) is wound around the outer wall of the transmission shaft (4). An external plate (6) is fixedly connected to the end of the transmission shaft (4). A connecting rod (8) is connected to the top of the external plate (6) through a movable rod (7). A toothed block (9) is fixedly connected to the bottom of the front end of the connecting rod (8). A gear (10) meshes with the toothed block (9). A flip plate (11) is fixedly connected to the center of the gear (10). An auxiliary frame (12) is fixedly connected to the top of the table (1).
2. The defective sorting machine for pork trotter rice noodle soup base packaging according to claim 1, characterized in that: The top of the table (1) is fixedly connected to a motor (13), and the output end of the motor (13) is fixedly connected to a sorting plate (14).
3. The defective sorting machine for pork trotter rice noodle soup base packaging according to claim 1, characterized in that: The bottom of the conveyor belt (5) is in contact with the top of the table (1).
4. The defective sorting machine for pork trotter rice noodle soup base packaging according to claim 1, characterized in that: The drive shaft (4) is rotatably connected to the inside of the top support of the table body (1).
5. A defective sorting machine for pork trotter rice noodle soup base packaging according to claim 1, characterized in that: The bottom of the movable rod (7) is hinged to the top of the outer plate (6), and the top of the movable rod (7) is hinged to the end of the connecting rod (8).
6. The defective sorting machine for pork trotter rice noodle soup base packaging according to claim 1, characterized in that: The connecting rod (8) passes through and is slidably connected to the inner wall of the auxiliary frame (12).
7. A defective sorting machine for pork trotter rice noodle soup base packaging according to claim 1, characterized in that: The bottom of the flap (11) is in contact with the top of the conveyor belt (5).
8. A defective sorting machine for pork trotter rice noodle soup base packaging according to claim 2, characterized in that: The bottom of the sorting plate (14) is in contact with the top of the conveyor belt (5).