Finished product detection table for production of drinking water
Patent Information
- Application Number
- CN202522427515.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-17
AI Technical Summary
[0003]上述成品检测台虽然利用电动伸缩杆能够将不合格产品推入剔除槽内返工,但粗放的剔除方式导致被剔除的瓶装水在槽内堆积、碰撞、东倒西歪,呈现杂乱无章的状态,不仅容易造成产品之间的无序碰撞、导致瓶身划伤、标签破损,同时杂乱的堆放使得后续工作人员难以快速、准确地清点不合格品数量,不利于生产数据的统计与质量溯源
本实用新型通过检测机构与气缸的配合,能够自动识别并剔除不合格成品,将其推入倾斜的滞留槽;在此基础上,于滞留槽内设置的整理组件可以使成品在向倾斜的滞留槽内下方滚落时顺势进入收集壳内,收集壳在受压后将顺势倾斜进入壳体中来将产品规整,实现了对不合格品的有序收集与暂存,有效避免了传统方式中成品杂乱堆积、相互碰撞造成的二次损伤与污染,同时极大地方便了后续的清点与返工处理,显著提升了检测作业的规范性与整体效率。
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Figure CN224823547U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of drinking water production technology, specifically to a finished product testing station for drinking water production. Background Technology
[0002] In the drinking water production sector, bottled water undergoes rigorous testing after bottling, including checks on liquid level, cap seal, label adhesion, and bottle cleanliness. Traditional testing methods rely primarily on visual inspection, which is inefficient, labor-intensive, and prone to errors due to fatigue. Reference publication number: CN215865397U. This utility model discloses a finished product testing station for drinking water production, including a mounting base. A side plate is fixedly connected to one side of the top of the mounting base. A mounting groove is opened on the side of the top of the mounting base away from the side plate. A conveyor belt is fixedly connected to the inner cavity of the mounting groove. Several bottles of water are placed at equal intervals on the top of the conveyor belt. A first corner post and a second corner post are respectively connected to the two ends of the top of the mounting base away from the side plate. An electric telescopic rod is fixedly installed in the middle of the first corner post. The output end of the electric telescopic rod passes through the first corner post and is fixedly connected to a push plate. An infrared sensor switch transmitter is fixedly installed at the top of the first corner post. This utility model, a finished product testing station for drinking water production, uses the rays emitted by a laser lamp to assist workers in comparing the filling liquid level of the bottled water placed on the conveyor belt. When the filling liquid level of the bottled water is higher or lower than the height of the rays emitted by the laser lamp, the filling is unqualified, thus improving the efficiency of testing.
[0003] Although the aforementioned finished product inspection station can push defective products into the rejection trough for rework using an electric telescopic rod, the crude rejection method causes the rejected bottled water to pile up, collide, and tilt haphazardly in the trough, presenting a chaotic state. This not only easily causes disorderly collisions between products, resulting in scratches on the bottles and damage to the labels, but also makes it difficult for subsequent staff to quickly and accurately count the number of defective products, which is not conducive to the statistics of production data and quality traceability. Utility Model Content
[0004] The purpose of this invention is to provide a finished product testing station for drinking water production, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a finished product testing station for drinking water production, comprising a testing station body and a conveyor belt disposed on the testing station body, a testing mechanism disposed above the testing station body and on one side of the conveyor belt, a cylinder disposed on one side of the testing mechanism, a retention groove being provided above the testing station body, the retention groove being designed to be inclined, and the cylinder being used to push unqualified finished products into the retention groove for rework; A sorting component, wherein the sorting component is disposed within a retention groove; The sorting component includes a guide cover disposed in the retention trough and a housing disposed in the retention trough. A collection shell is slidably connected inside the housing, and both the housing and the collection shell are designed to be inclined.
[0006] Preferably, the guide cover is hollow, the inner diameter of the guide cover is equal to the diameter of the finished water bottle, and the guide cover is arranged in a fan shape.
[0007] Preferably, the inner wall of the housing is provided with a cylindrical groove, and a spring is fixedly connected in the cylindrical groove of the housing, with the other end of the spring fixedly connected to the collecting shell.
[0008] Preferably, the weight of the finished drinking water product is greater than the spring contraction force.
[0009] Preferably, the opening of the collection shell is designed to be opposite to the direction in which the finished product rolls down.
[0010] Preferably, the opening of the shell faces upward, and the shell and the collection shell together cover three-quarters of the finished drinking water product.
[0011] Preferably, the inner wall of the collection shell is provided with multiple rows of silicone dots in a linear array.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention, through the cooperation of a detection mechanism and a cylinder, can automatically identify and reject defective finished products, pushing them into an inclined retention trough. Furthermore, a sorting component installed within the retention trough allows the finished products to roll downwards into a collection shell. Under pressure, the collection shell tilts and enters the shell to organize the products, achieving orderly collection and temporary storage of defective products. This effectively avoids secondary damage and contamination caused by the chaotic accumulation and collisions of finished products in traditional methods. It also greatly facilitates subsequent inventory and rework, significantly improving the standardization and overall efficiency of the inspection operation. Attached Figure Description
[0013] Figure 1 A schematic diagram of a preferred embodiment of the finished product testing station for drinking water production provided by this utility model; Figure 2 A partial structural schematic diagram of the testing platform body provided by this utility model; Figure 3 A top view of the main body of the testing platform provided by this utility model; Figure 4 This is a structurally disassembled schematic diagram of the shell and the collection shell provided by this utility model; Figure 5A schematic diagram of the spring structure inside the housing provided by this utility model.
[0014] In the diagram: 100, testing platform body; 110, testing mechanism; 120, conveyor belt; 130, cylinder; 140, retention trough; 200, sorting assembly; 210, guide cover; 220, housing; 221, collection housing; 222, silicone dots; 223, spring. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figure 1 - Figure 4 As shown, a finished product testing station for drinking water production includes a testing station body 100 and a conveyor belt 120 disposed on the testing station body 100. A testing mechanism 110 is disposed above the testing station body 100 and on one side of the conveyor belt 120. A cylinder 130 is disposed on one side of the testing mechanism 110. A retention trough 140 is provided above the testing station body 100. The retention trough 140 is designed to be inclined. The cylinder 130 is used to push unqualified finished products into the retention trough 140 for rework. The first produced drinking water is transported by the conveyor belt 120. A cylinder 130 device for performing rejection function is configured on the side of the detection mechanism 110. The detection table body 100 is also machined with a specially designed retention groove 140. The groove adopts a significantly inclined structure. When the detection mechanism 110 identifies a non-conforming product, it will immediately trigger the cylinder 130 to push the non-conforming product accurately into the inclined retention groove 140, realizing automatic separation and rework preparation. The aforementioned testing mechanism 110 can preferably employ a combination of machine vision and photoelectric sensing. It includes an industrial camera fixed to a bracket and a matching light source. The camera lens faces the bottle on the conveyor belt 120 to capture images of the bottled water level. Image processing algorithms are used to determine whether the liquid level is within a preset acceptable range. Simultaneously, a set of through-beam infrared photoelectric sensors is installed on the side of the industrial camera and the inner wall of the testing platform 100. The transmitter and receiver of these sensors are located on opposite sides of the conveyor belt 120, and their beam height is precisely calibrated to correspond to the standard total height when the bottle cap is tightened. When the bottle cap is not tightened, causing an increase in the total product height, it will block the beam, thereby triggering the sensor signal. The sorting component 200 is set inside the retention groove 140; The sorting component 200 includes a guide cover 210 disposed in the retention groove 140, and a housing 220 disposed in the retention groove 140. A collection shell 221 is slidably connected inside the housing 220. Both the housing 220 and the collection shell 221 are inclined designs.
[0017] When the product enters the retention trough 140, the product rolls down by itself and enters the collection shell 221 corresponding to the opening at a certain speed. When the first product rolls into the collection shell 221, the sum of its impact force and gravity is greater than the preload of the spring 223, causing the collection shell 221 to compress the spring 223 and slide a distance into the shell 220, thus forming a collection operation. At this time, the second collection shell 221 will automatically be in the ready position to receive subsequent products. By reasonably designing the stiffness of the spring 223 and the mass of the collection shell 221, it can be ensured that only one product can reliably drive the collection shell 221 to slide at a time, thereby realizing the orderly and sequential collection and arrangement of products one by one. The guide cover 210 is hollow, and its inner diameter is equal to the diameter of the finished water bottle. The guide cover 210 is arranged in a fan shape. The guide cover 210 is located upstream of the inner wall of the retention trough 140. It has a fan-shaped hollow structure and its inner diameter is precisely designed to be equal to the diameter of the finished water bottle. The main function of this fan-shaped guide cover 210 is to guide and initially buffer the product that has just been rejected and is falling, so that the product can fall into the retention trough 140 in a horizontal posture and prevent the product from having an axial posture in the retention trough 140. A cylindrical groove is provided on the inner wall of the shell 220, and a spring 223 is fixedly connected in the cylindrical groove of the shell 220. The other end of the spring 223 is fixedly connected to the collection shell 221. The weight of the finished drinking water is greater than the contraction force of the spring 223. The opening of the collection shell 221 is designed to be opposite to the rolling direction of the finished product. The opening of the shell 220 faces upward, and the shell 220 and the collection shell 221 cover three-quarters of the finished drinking water product; The housing 220 and the collection housing 221 are specially designed in terms of size and height. When the collection housing 221 is in its natural state, the height of the receiving space formed by it and the housing 220 is approximately three-quarters of the bottle height. This design ensures smooth product entry while providing necessary lateral support. The inner wall of the collection shell 221 is arranged in a linear array with multiple rows of silicone dots 222; When the product rolls horizontally into the collection shell 221, the bottle body of the product first comes into contact with the silicone pad, and friction is generated between the two, which can prevent the product from sliding into the shell 220 on its own and leaving the collection shell 221 still exposed. By making soft contact with the bottle body, the remaining kinetic energy of the product is further dissipated, and together with spring 223, it forms a secondary buffer system. This ensures that the product is upright when it finally comes to a stop, avoiding tipping or label scratching caused by hard impact. Working principle: When the testing platform body 100 is working, the conveyor belt 120 continuously transports bottled drinking water products. The testing mechanism 110 performs real-time testing on indicators such as the liquid level and cap sealing of the bottled water. When a defective product is detected, the testing mechanism 110 triggers the cylinder 130 to push the defective product laterally into the inclined retention trough 140. After entering the retention trough 140, the defective product first passes through the fan-shaped guide shroud 210. The inner diameter of the guide shroud 210 matches the diameter of the bottle body, which can correct the bottle body posture and ensure that the product rolls horizontally along the retention trough 140. The product then... The product rolls downwards along the inclined trough wall and rushes into the collection shell 221 at a certain speed. The opening of the collection shell 221 is opposite to the direction of the product rolling down. The impact force of the bottle pushes the collection shell 221 to slide inward along the shell 220 and compresses the spring 223 connected between the shell 220 and the collection shell 221. This process absorbs the kinetic energy of the product through the buffering effect of the spring 223, so that the product stays smoothly in the collection shell 221. After the previous collection shell 221 enters the shell 220, the subsequently rejected products will enter the subsequent collection shell 221 in sequence, thus forming an automatic sorting.
[0018] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0019] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A finished product testing station for drinking water production, comprising a testing station body (100), characterized in that, Also includes: A conveyor belt (120) is set on the testing platform body (100). A testing mechanism (110) is set above the testing platform body (100) and on one side of the conveyor belt (120). A cylinder (130) is set on one side of the testing mechanism (110). A retention groove (140) is opened above the testing platform body (100). The retention groove (140) is designed to be inclined. The cylinder (130) is used to push unqualified finished products into the retention groove (140) for rework. A sorting component (200) is disposed within a retention groove (140); The sorting component (200) includes a guide cover (210) disposed in the retention groove (140) and a housing (220) disposed in the retention groove (140). A collection shell (221) is slidably connected inside the housing (220). Both the housing (220) and the collection shell (221) are inclined designs.
2. The finished product testing station for drinking water production according to claim 1, characterized in that: The guide cover (210) is hollow, and the inner diameter of the guide cover (210) is equal to the diameter of the finished water bottle. The guide cover (210) is arranged in a fan shape.
3. The finished product testing station for drinking water production according to claim 1, characterized in that: The inner wall of the housing (220) is provided with a cylindrical groove, and a spring (223) is fixedly connected in the cylindrical groove of the housing (220). The other end of the spring (223) is fixedly connected to the collecting shell (221).
4. The finished product testing station for drinking water production according to claim 1, characterized in that: The weight of the finished drinking water product is greater than the contraction force of the spring (223).
5. A finished product testing station for drinking water production according to claim 1, characterized in that: The opening of the collection shell (221) is designed to be opposite to the direction in which the finished product rolls down.
6. A finished product testing station for drinking water production according to claim 1, characterized in that: The opening of the shell (220) faces upward, and the shell (220) and the collection shell (221) together cover three-quarters of the finished drinking water product.
7. A finished product testing station for drinking water production according to claim 1, characterized in that: The inner wall of the collection shell (221) is arranged in a linear array with multiple rows of silicone dots (222).
Citation Information
Patent Citations
Finished product detection table for drinking water production
CN215865397U