A diamond agglomerate abrasive cleaning device
Patent Information
- Application Number
- CN202521869315.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-01
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-01
AI Technical Summary
现在用人工搅拌进行清洗,不易清洗干净,效率低,致使金刚石团聚磨料颗粒之间粘连或者金刚石团聚磨料和填料之间粘连无法清洗分离现象,此部分金刚石团聚磨料的粘连,在筛分工序中不能完全分离,从而影响金刚石团聚磨料的颗粒形貌均匀性
综上所述,本实用新型具有以下有益效果:
Smart Images

Figure CN224823555U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of diamond agglomerated abrasive production equipment, and more specifically, it relates to a diamond agglomerated abrasive cleaning device. Background Technology
[0002] Agglomerated diamond abrasives are widely used in grinding and polishing. The production process of agglomerated diamond abrasives involves a series of steps, including compounding, granulation, curing, cleaning, grading, and drying, to produce the finished agglomerated diamond abrasive. Particle adhesion is a key factor affecting the application of agglomerated diamond abrasives. Cured agglomerated diamond abrasive particles are prone to adhesion, and filler particles during the curing process can also cause particle or filler adhesion, leading to scratches during grinding and polishing. Therefore, it is necessary to clean and separate the filler and adhered particles from the agglomerated diamond abrasive.
[0003] In the curing process of diamond agglomerated abrasives, to prevent particle adhesion caused by the flow of the binder, the diamond agglomerated abrasive and filler, which have undergone granulation, are mixed evenly before curing. The washing process separates the diamond agglomerated abrasive and filler. Currently, manual stirring for washing is difficult to achieve thorough cleaning and is inefficient. This leads to adhesion between diamond agglomerated abrasive particles or between diamond agglomerated abrasive and filler, which cannot be completely separated during the sieving process, thus affecting the uniformity of the diamond agglomerated abrasive particle morphology. Utility Model Content
[0004] (1) Technical problems to be solved To address the shortcomings of existing technologies, the purpose of this utility model is to provide a diamond agglomerate abrasive cleaning device, which features improved cleaning efficiency and particle morphology uniformity of diamond agglomerate abrasives.
[0005] (2) Technical solution To achieve the above objectives, this utility model provides a diamond agglomerated abrasive cleaning device, comprising a cylinder, a support frame fixedly connected to the upper surface of the cylinder, a motor fixedly connected to the upper surface of the support frame, a rotating shaft rotatably connected to the upper surface of the cylinder via a bearing, a long brush fixedly connected to the lower end of the rotating shaft, an ultrasonic amplitude transformer rod passing through the upper surface of the cylinder, a water inlet pipe fixedly connected to the upper surface of the cylinder, a first solenoid valve disposed on the surface of the water inlet pipe, a first conductive line disposed on the surface of the motor, a second conductive line disposed on the surface of the ultrasonic amplitude transformer rod, a controller fixedly connected to the other end of the first and second conductive lines, a drain pipe fixedly connected to the surface of the cylinder, a second solenoid valve disposed on the surface of the drain pipe, a discharge pipe fixedly connected to the inner wall of the cylinder, a pump body disposed on the surface of the discharge pipe, and a finished product cylinder disposed at the lower end of the discharge pipe.
[0006] When using the diamond agglomerate abrasive cleaning device of this technical solution, the motor drives the rotating shaft and long brush to rotate under the action of the pulley and the first belt, thereby cleaning the material. At the same time, the ultrasonic amplitude rod is activated, which causes the water in the cylinder to generate ultrasonic vibration, thereby achieving the purpose of efficient cleaning and separation, preventing the phenomenon of adhesion that cannot be cleaned and separated and low efficiency, and improving the cleaning efficiency and particle morphology uniformity of diamond agglomerate abrasive.
[0007] Furthermore, the ultrasonic amplitude transformer includes a front ultrasonic source and a rear amplitude transformer. The front ultrasonic source is fixedly connected to the upper surface of the cylinder, and the rear amplitude transformer is fixedly connected to the lower surface of the front ultrasonic source.
[0008] Furthermore, a pulley is fixedly connected to the lower end of the motor output shaft, another pulley is threaded through the surface of the rotating shaft, the surfaces of the two pulleys are overlapped by a first belt, and the two pulleys are connected by the first belt drive.
[0009] Furthermore, a water level gauge is installed at the lower end of the water inlet pipe.
[0010] Furthermore, a feeding port is provided on the upper surface of the cylinder.
[0011] (3) Beneficial effects In summary, this utility model has the following beneficial effects: 1. This diamond agglomerate abrasive cleaning device uses a motor to drive a rotating shaft and a long brush to rotate under the action of a pulley and a first belt, thereby cleaning the material. At the same time, by using an ultrasonic amplitude transformer, the water in the cylinder is made to vibrate ultrasonically, thereby achieving the purpose of efficient cleaning and separation, preventing the phenomenon of adhesion that cannot be cleaned and separated and low efficiency, and improving the cleaning efficiency and particle morphology uniformity of diamond agglomerate abrasive. 2. The diamond agglomerated abrasive cleaning device is equipped with a discharge pipe and a pump body to facilitate the extraction of the cleaned material into the finished product cylinder, a drain pipe and a second solenoid valve to facilitate the discharge of the cleaned wastewater, and a water inlet pipe and a first solenoid valve to facilitate the addition of cleaning fluid into the cylinder. Attached Figure Description
[0012] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one embodiment of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a front view structural diagram of the present invention; Figure 2 This is a schematic diagram of the transmission structure in this utility model; Figure 3 This is a schematic diagram of the ultrasonic amplitude transformer in this utility model.
[0014] The labels in the attached diagram are: 1. Cylinder body; 2. First solenoid valve; 3. Water inlet pipe; 4. Support frame; 5. Motor; 6. Rotating shaft; 7. Long brush; 8. Ultrasonic amplitude transformer; 801. Front ultrasonic source; 802. Rear amplitude transformer; 9. First transmission line; 10. Second transmission line; 11. Second solenoid valve; 12. Pump body; 13. Controller; 14. Discharge pipe; 15. Finished product cylinder; 16. Drain pipe; 17. Pulley; 18. First belt; 19. Feed port. Detailed Implementation
[0015] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the technical solutions in the specific embodiments of this utility model are clearly and completely described below to further illustrate this utility model. Obviously, the specific embodiments described are only a part of the embodiments of this utility model, and not all of them.
[0016] Example: The following is in conjunction with the appendix Figure 1-3 The present invention will be described in further detail below.
[0017] Please see Figure 1-3This utility model provides a technical solution: a diamond agglomerated abrasive cleaning device, including a cylinder 1, a support frame 4 fixedly connected to the upper surface of the cylinder 1, a motor 5 fixedly connected to the upper surface of the support frame 4, a rotating shaft 6 rotatably connected to the upper surface of the cylinder 1 via a bearing, a long brush 7 fixedly connected to the lower end of the rotating shaft 6, an ultrasonic amplitude transformer 8 passing through the upper surface of the cylinder 1, a water inlet pipe 3 fixedly connected to the upper surface of the cylinder 1, a first solenoid valve 2 provided on the surface of the water inlet pipe 3, a first conductive line 9 provided on the surface of the motor 5, a second conductive line 10 provided on the surface of the ultrasonic amplitude transformer 8, and a controller 13 fixedly connected to the other end of the first conductive line 9 and the second conductive line 10. A drain pipe 16 is fixedly connected, and a second solenoid valve 11 is installed on the surface of the drain pipe 16. A discharge pipe 14 is fixedly connected to the inner wall of the cylinder 1, and a pump body 12 is installed on the surface of the discharge pipe 14. A finished product cylinder 15 is installed at the lower end of the discharge pipe 14. The motor 5 works, and under the action of the pulley 17 and the first belt 18, the rotating shaft 6 and the long brush 7 are driven to rotate, thereby cleaning the material. At the same time, by making the ultrasonic amplitude rod 8 work, the water in the cylinder 1 generates ultrasonic vibration, thereby achieving the purpose of efficient cleaning and separation, preventing the phenomenon of adhesion that cannot be cleaned and separated and low efficiency, and improving the cleaning efficiency and particle morphology uniformity of diamond agglomerated abrasive.
[0018] Specifically, the ultrasonic amplitude transformer 8 includes a front ultrasonic source 801 and a rear amplitude transformer 802. The front ultrasonic source 801 is fixedly connected to the upper surface of the cylinder 1, and the rear amplitude transformer 802 is fixedly connected to the lower surface of the front ultrasonic source 801.
[0019] By adopting the above technical solution, the front-end ultrasonic source 801 is connected to the power supply of the controller 13, and the controller 13 adjusts the ultrasonic frequency to make the front-end ultrasonic source 801 emit ultrasonic vibrations of different frequencies, which are then transmitted through the rear-end amplitude transformer 802.
[0020] Specifically, a pulley 17 is fixedly connected to the lower end of the output shaft of motor 5, another pulley 17 is passed through the surface of rotating shaft 6, and a first belt 18 is overlapped on the surfaces of the two pulleys 17. Both pulleys 17 are connected by transmission through the first belt 18, and a water level gauge is installed at the lower end of water inlet pipe 3.
[0021] By adopting the above technical solution and setting a water level gauge, it is easy to control the amount of cleaning fluid in the cylinder 1.
[0022] Specifically, a feeding port 19 is provided on the upper surface of the cylinder body 1.
[0023] By adopting the above technical solution and setting the feeding port 19, it is convenient to add materials into the cylinder 1.
[0024] The working principle of this utility model is as follows: In use, materials are added into the cylinder 1 through the feeding port 19. The first solenoid valve 2 is opened, and cleaning fluid is added into the cylinder 1 under the action of the water inlet pipe 3. The water level gauge controls the water level of the cleaning fluid in the cylinder 1. The motor 5 works, and under the action of the pulley 17 and the first belt 18, the rotating shaft 6 and the long brush 7 are driven to rotate to clean the materials. At the same time, the ultrasonic amplitude rod 8 is activated to generate ultrasonic vibration in the water in the cylinder 1, which effectively cleans the materials. After cleaning, the second solenoid valve 11 is activated, and the drain pipe 16 discharges the wastewater after cleaning. The pump body 12 works, and under the action of the discharge pipe 14, the cleaned materials are drawn into the finished product cylinder 15.
[0025] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.
Claims
1. A diamond agglomerated abrasive cleaning device, comprising a cylinder (1), characterized in that: A support frame (4) is fixedly connected to the upper surface of the cylinder (1), and a motor (5) is fixedly connected to the upper surface of the support frame (4). A rotating shaft (6) is rotatably connected to the upper surface of the cylinder (1) via a bearing. A long brush (7) is fixedly connected to the lower end of the rotating shaft (6). An ultrasonic amplitude transformer (8) is passed through the upper surface of the cylinder (1). A water inlet pipe (3) is fixedly connected to the upper surface of the cylinder (1). A first solenoid valve (2) is provided on the surface of the water inlet pipe (3). A first conductive wire is provided on the surface of the motor (5). (9) The surface of the ultrasonic amplitude rod (8) is provided with a second transmission line (10), and the other end of the first transmission line (9) and the second transmission line (10) is fixedly connected to a controller (13). The surface of the cylinder (1) is fixedly connected to a drain pipe (16), and the surface of the drain pipe (16) is provided with a second solenoid valve (11). The inner wall of the cylinder (1) is fixedly connected to a discharge pipe (14), and the surface of the discharge pipe (14) is provided with a pump body (12). The lower end of the discharge pipe (14) is provided with a finished product cylinder (15).
2. The diamond agglomerated abrasive cleaning device according to claim 1, characterized in that: The ultrasonic amplitude transformer (8) includes a front ultrasonic source (801) and a rear amplitude transformer (802). The front ultrasonic source (801) is fixedly connected to the upper surface of the cylinder (1), and the rear amplitude transformer (802) is fixedly connected to the lower surface of the front ultrasonic source (801).
3. The diamond agglomerated abrasive cleaning device according to claim 1, characterized in that: The lower end of the output shaft of the motor (5) is fixedly connected to a pulley (17), and another pulley (17) is passed through the surface of the rotating shaft (6). The surfaces of the two pulleys (17) are overlapped by a first belt (18), and the two pulleys (17) are connected by the first belt (18).
4. The diamond agglomerated abrasive cleaning device according to claim 1, characterized in that: A water level gauge is installed at the lower end of the water inlet pipe (3).
5. The diamond agglomerated abrasive cleaning device according to claim 1, characterized in that: The cylinder body (1) has a feeding port (19) on its upper surface.