Excess removal device for local insulation coating of electrosurgical knives

CN224823597UActive Publication Date: 2026-10-09SHANGHAI JUANWEI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202522422287.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-14
Publication Date
2026-10-09
Estimated Expiration
2035-11-14

AI Technical Summary

Technical Problem

本实用新型提供了一种刮除绝缘层专用的刀片,其端头部位的主刀刃可以与绝缘座的平滑部位的表面贴合,以刮除平滑部位的绝缘涂层;其侧刀刃则能够与绝缘座的转角部位或其他部位的缝隙贴合,以刮除缝隙内部的绝缘涂层;此外,通过刀片一侧面上的半球形凹槽内设置的打磨件,可以进一步刮除绝缘座顶角部位的绝缘涂层,半球形凹槽的内表面可以与绝缘座顶角部位贴合,以便完全刮除绝缘座表面的绝缘涂层,提高检修效率;虽然上述申请有益效果众多,但是仍有以下不足:目前的操作方式需要工作人员手持刮刀进行作业,这不仅导致刮除效率低下,还容易因操作不当误将不应去除的涂层刮落,从而破坏刀头的绝缘性能,实用性欠佳

Benefits of technology

[0013]与现有技术相比,本实用新型的有益效果是:传动机构能够将刀头精准定位于刮除口的侧向中心,确保作用位置稳定,在运行过程中,传动机构可带动刀头在刮除口内进行往复运动,使刮除口内的刮层能够高效、均匀地去除刀头上多余的涂层,无需工作人员手动操作,可提升刀头的加工效率,且传动机构中各夹持辊提供的刚性定位,有效避免了刮层接触并损伤刀头本体上无需去除的绝缘涂层,从而保证了刀头的绝缘性能不受影响。

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Abstract

The utility model relates to electric knife processing technical field, concretely for electric knife local insulation coating's redundant removal device, including mounting bracket, the inside center position department fixed connection of mounting bracket has the scraping mouth, be equipped with transmission mechanism on the mounting bracket, the transmission mechanism includes support seat, a plurality of clamping roller and accommodating groove, support seat one side rotatable connection has the screw rod, support seat other side fixed mounting has electric motor, accommodating groove inside sliding connection has the moving block, one end fixed connection of moving block has the push -on frame, the movable link sliding connection has on the push -on frame side pole, movable link one side fixed connection has the push -on block, push -on block one side fixed connection has the spring, the utility model's beneficial effect is: transmission mechanism can drive the knife head to carry on the reciprocation in the scraping mouth, makes the scraping layer in the scraping mouth to be able to efficiently, evenly remove the redundant coating on the knife head, need not manual operation of staff, can promote the processing efficiency of knife head.
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Description

Technical Field

[0001] This utility model relates to the field of electric knife processing technology, specifically to a device for removing excess insulating coating from a localized part of an electric knife. Background Technology

[0002] As a core piece of equipment in modern surgery, the integrity of the insulating coating on the high-frequency electrosurgical unit directly determines the safety and quality of the surgery. This insulating layer is typically made of polytetrafluoroethylene (PTFE), ceramic, or other high-temperature resistant polymer materials, uniformly covering the surface of the metal substrate of the cutting head, with only exposed areas (such as the blade tip) to achieve precise energy output and effectively prevent accidental burns to non-target tissues. However, during the manufacturing process of the cutting head, excess coating inevitably solidifies in unintended areas. Therefore, precise local removal is necessary to ensure the safety and reliability of the electrosurgical unit in clinical use.

[0003] Chinese Patent Publication No. CN219748065U disclosed on March 20, 2023, a tool for scraping the insulation layer of an electric motor, including a blade. One end of the blade is provided with a main cutting edge, and one side of the blade is provided with a side cutting edge. One end face of the blade is provided with a hemispherical groove that can accommodate the top corner of the insulation seat, and a grinding element is provided in the hemispherical groove. This utility model provides a blade specifically for scraping off insulation layers. The main cutting edge at its tip can be fitted to the smooth surface of an insulating base to scrape off the insulating coating on the smooth surface. Its side cutting edges can be fitted to the corners or gaps of the insulating base to scrape off the insulating coating inside the gaps. Furthermore, a grinding element located in a hemispherical groove on one side of the blade can further scrape off the insulating coating at the top corner of the insulating base. The inner surface of the hemispherical groove can be fitted to the top corner of the insulating base to completely remove the insulating coating from the surface of the insulating base, improving maintenance efficiency. Although the above application has many beneficial effects, it still has the following shortcomings: the current operation method requires workers to hold the scraper by hand, which not only leads to low scraping efficiency but also easily results in the accidental scraping off of coatings that should not be removed due to improper operation, thereby damaging the insulation performance of the blade tip, resulting in poor practicality. Utility Model Content

[0004] The purpose of this invention is to provide a device for removing excess insulating coating from a localized electrosurgical unit, in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an excess removal device for local insulating coating of an electrosurgical unit, comprising a mounting frame, a scraping port fixedly connected at the center of the mounting frame, a transmission mechanism provided on the mounting frame, the transmission mechanism comprising a support base, multiple clamping rollers and a receiving groove, a lead screw rotatably connected to one side of the support base, an electric motor fixedly mounted on the other side of the support base, a moving block slidably connected inside the receiving groove, a pusher fixedly connected to one end of the moving block, a moving rod slidably connected to the side rod of the pusher, a pusher fixedly connected to one side of the moving rod, and a spring fixedly connected to one side of the pusher.

[0006] Preferably, both the mounting bracket and the scraping opening are rectangular.

[0007] Preferably, the support base is fixedly connected to the front wall of the mounting bracket near the side end.

[0008] Preferably, there are eight clamping rollers in total, which are divided into two groups of four. The two groups of clamping rollers are symmetrically rotatably connected inside the mounting frame.

[0009] Preferably, the receiving groove is located on one side of the front wall of the mounting frame corresponding to the support seat.

[0010] Preferably, the lead screw is a reciprocating lead screw, and one side of the lead screw is fixedly connected to the output end of the electric motor.

[0011] Preferably, the moving block is threadedly connected to the lead screw.

[0012] Preferably, the pusher frame is C-shaped, and one side of the spring is fixedly connected to the side wall of the pusher frame side rod.

[0013] Compared with the prior art, the beneficial effects of this utility model are: the transmission mechanism can accurately position the cutter head at the lateral center of the scraping opening, ensuring a stable working position. During operation, the transmission mechanism can drive the cutter head to reciprocate within the scraping opening, enabling the scraping layer within the scraping opening to efficiently and evenly remove excess coating from the cutter head. This eliminates the need for manual operation by staff, improving the processing efficiency of the cutter head. Furthermore, the rigid positioning provided by each clamping roller in the transmission mechanism effectively prevents the scraping layer from contacting and damaging the insulating coating on the cutter head body that does not need to be removed, thus ensuring that the insulation performance of the cutter head is not affected. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the test structure of this utility model;

[0016] Figure 3 This is a cross-sectional structural diagram of the present invention;

[0017] Figure 4 This is a schematic diagram of the structure of the blade coating removal process of this utility model.

[0018] In the diagram: 1. Mounting bracket; 2. Scraping port; 3. Transmission mechanism; 31. Support base; 32. Clamping roller; 33. Receiving groove; 34. Lead screw; 35. Electric motor; 36. Moving block; 37. Pushing frame; 38. Moving rod; 39. Pushing block; 301. Spring. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4 The present invention provides the following technical solution:

[0021] An excess removal device for local insulating coating of an electrosurgical unit includes a mounting frame 1. A scraping port 2 is fixedly connected to the center of the mounting frame 1. A transmission mechanism 3 is provided on the mounting frame 1. The transmission mechanism 3 includes a support base 31, multiple clamping rollers 32 and a receiving groove 33. A lead screw 34 is rotatably connected to one side of the support base 31. An electric motor 35 is fixedly installed on the other side of the support base 31. A moving block 36 is slidably connected inside the receiving groove 33. A pusher frame 37 is fixedly connected to one end of the moving block 36. A moving rod 38 is slidably connected to the side rod of the pusher frame 37. A pusher block 39 is fixedly connected to one side of the moving rod 38. A spring 301 is fixedly connected to one side of the pusher block 39.

[0022] Both the mounting bracket 1 and the scraping port 2 are rectangular. The support base 31 is fixedly connected to the front wall of the mounting bracket 1 near the side end. The support base 31 provides support for the lead screw 34 and the electric motor 35. There are eight clamping rollers 32 in total, divided into two groups of four. The two groups of clamping rollers 32 are symmetrically rotatably connected inside the mounting bracket 1. The clamping rollers 32 can easily clamp the cutter head and facilitate the smooth movement of the cutter head. The receiving groove 33 is opened on the front wall of the mounting bracket 1 on one side corresponding to the support base 31. The receiving groove 33 facilitates the movement of the moving block 36. The motor provides support and guidance. The lead screw 34 is a reciprocating lead screw. One side of the lead screw 34 is fixedly connected to the output end of the electric motor 35. When the output end of the electric motor 35 rotates, it is easy to drive the lead screw 34 to rotate. The moving block 36 is threadedly connected to the lead screw 34. The lead screw 34 is easy to drive the moving block 36 to reciprocate in the receiving groove 33. The pusher frame 37 is C-shaped. One side of the spring 301 is fixedly connected to the side wall of the side rod of the pusher frame 37. The spring 301 is easy to drive the pusher block 39 to reset and move. The pusher frame 37 is easy to push the cutter head to move through the pusher block 39.

[0023] In use, move the moving rod 38 away from the mounting bracket 1. The movement of the moving rod 38 will cause the pushing block 39 to move. The movement of the pushing block 39 will compress and retract the spring 301 with the help of the side rod of the pushing frame 37. At this time, the distance between the side rod of the pushing frame 37 and the clamping roller 32 can easily accommodate the cutter head. Place one end of the cutter head between the upper and lower clamping rollers 32. Figure 3Then, the moving rod 38 is released. At this time, the spring 301 will drive the push block 39 and the moving rod 38 to reset. One side of the push block 39 will abut against the cutter head. Then, the electric motor 35 can be started. The output end of the electric motor 35 will rotate, which will drive the lead screw 34 to rotate. The rotation of the lead screw 34 will drive the moving block 36 to move. The moving block 36 will move towards the electric motor 35 inside the receiving groove 33. The receiving groove 33 provides space and guidance for the movement of the moving block 36. At this time, the moving block 36 will drive the push frame 37 to move. The push frame 37 will drive the push block 39 to move together through the spring 301 and the moving rod 38. The push block 39 will move towards the mounting frame 1 along with the push frame 37, pushing the cutter head towards the center position inside the mounting frame 1. The clamping roller 32 will rotate with the movement of the cutter head. At the same time, the clamping roller 32 can ensure that the cutter head is located at the center position between the mounting frame 1 and the scraping port 2. At this time, the push frame 37 When the pusher block 39 pushes the cutter head into the scraping opening 2, the area on the outer wall of the cutter head without excess coating will not contact the inner wall of the scraping opening 2, while the area with excess coating will scrape against the inner wall of the scraping opening 2. At this time, the excess coating on the moving cutter head will be removed by the inner wall of the scraping opening 2. When the pusher block 39 abuts against one side of the scraping opening 2, the lead screw 34 will drive the moving block 36 to reset. At this time, the moving block 36 and the pusher frame 37 reset. The other side rod of the pusher frame 37 will directly push the cutter head during the reset process, so that the cutter head resets and moves, thereby achieving the purpose of reciprocating removal of excess coating by the cutter head. This allows the scraping layer in the scraping opening 2 to efficiently and evenly remove excess coating from the cutter head. In addition, the rigid positioning and clamping provided by each clamping roller 32 in the transmission mechanism 3 effectively prevents the scraping layer from contacting and damaging the insulating coating on the cutter head body that does not need to be removed, thus ensuring that the insulation performance of the cutter head is not affected, making it highly practical.

Claims

1. A device for removing excess insulating coating from a localized electrosurgical unit, characterized in that: The device includes a mounting frame (1), a scraping port (2) is fixedly connected to the center of the mounting frame (1), a transmission mechanism (3) is provided on the mounting frame (1), the transmission mechanism (3) includes a support base (31), multiple clamping rollers (32) and a receiving groove (33), a lead screw (34) is rotatably connected to one side of the support base (31), an electric motor (35) is fixedly installed on the other side of the support base (31), a moving block (36) is slidably connected inside the receiving groove (33), a pusher (37) is fixedly connected to one end of the moving block (36), a moving rod (38) is slidably connected to the side rod of the pusher (37), a pusher block (39) is fixedly connected to one side of the moving rod (38), and a spring (301) is fixedly connected to one side of the pusher block (39).

2. The excess removal device for local insulating coating of an electrosurgical unit according to claim 1, characterized in that: Both the mounting bracket (1) and the scraping port (2) are rectangular.

3. The excess removal device for local insulating coating of an electrosurgical unit according to claim 1, characterized in that: The support base (31) is fixedly connected to the front wall of the mounting bracket (1) near the side end.

4. The excess removal device for local insulating coating of an electrosurgical unit according to claim 1, characterized in that: There are eight clamping rollers (32) in total. The eight clamping rollers (32) are divided into two groups, and each group has four. The two groups of clamping rollers (32) are symmetrically rotated and connected inside the mounting frame (1).

5. The excess removal device for local insulating coating of an electrosurgical unit according to claim 1, characterized in that: The receiving groove (33) is located on the front wall of the mounting frame (1) at one side of the support seat (31).

6. The excess removal device for local insulating coating of an electrosurgical unit according to claim 1, characterized in that: The lead screw (34) is a reciprocating lead screw, and one side of the lead screw (34) is fixedly connected to the output end of the electric motor (35).

7. The device for removing excess insulating coating from a localized electrosurgical unit according to claim 1, characterized in that: The moving block (36) is threadedly connected to the lead screw (34).

8. The device for removing excess insulating coating from a localized electrosurgical unit according to claim 1, characterized in that: The pusher (37) is C-shaped, and one side of the spring (301) is fixedly connected to the side wall of the pusher (37) side rod.

Citation Information

Patent Citations

  • Scraping tool for insulating layer of motor

    CN219748065U