A convenient measuring plate thickness spray setting frame
Patent Information
- Application Number
- CN202522235121.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-22
AI Technical Summary
[0005]本实用新型的目的在于提供一种便捷测量板厚喷淋设定架,以解决上述背景技术中提出的冷却水的杂质以及热量浪费的问题
该喷淋设定架通过双卡夹分区与可调间距设计,解决高装载量与装载后的测量不便的矛盾:
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Figure CN224823634U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass processing equipment, specifically a convenient measuring plate thickness spray setting rack. Background Technology
[0002] In the field of glass substrate processing, especially in the production of high-precision display panels or semiconductor device substrates, spraying is a key step in achieving surface treatment. The spraying fixture, as the tooling that holds the substrate to be processed, directly impacts production efficiency through its structural design.
[0003] Traditional spray lines typically use low-tooth-count setters, which primarily result in insufficient loading capacity. Due to the limited tooth count design, these setters can only stably support a small number of substrates at a time, usually only meeting the needs of small to medium batch production. When customer orders increase significantly, the production line needs to frequently replace or stack setters to meet capacity requirements, leading not only to a decrease in the effective operating time of the equipment but also increasing the time and cost of clamping and debugging.
[0004] Secondly, to compensate for insufficient loading capacity, some production lines have attempted to increase unit area capacity by increasing the spacing between the mounting racks. However, this improvement results in extremely limited operating space between adjacent racks due to the dense mounting. When manually measuring substrate thickness, measuring tools (such as micrometers and laser thickness gauges) cannot penetrate deep into the substrate edges or multiple areas, and can only measure a few points in the center, failing to fully reflect the overall thickness uniformity of the substrate. At the same time, operating in the narrow space can easily cause the measuring tools to scratch the substrate edges, resulting in manufacturing damage problems such as substrate edge chipping or micro-cracks, which seriously reduces yield. Utility Model Content
[0005] The purpose of this invention is to provide a convenient spray setting frame for measuring plate thickness, so as to solve the problems of impurities in cooling water and heat waste mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a convenient spray setting frame for measuring plate thickness, comprising a frame, wherein a horizontally arranged spray setting frame and a slot plate are provided inside the frame, the two ends of the spray setting frame are inserted into the side wall of the frame, and the slot plate is provided with a slot. The frame includes symmetrically arranged vertical panels; The spray setting frame includes clips, which are fixedly mounted on the frame by a mounting beam. The clips include standard interval clips and reference setting clips. The standard interval clip includes several clips that are equally spaced, and the reference setting clip is set 25cm-35cm apart from the standard interval clip; The spacing between the two ends of the mounting beam can be changed by adjusting the front and rear of the adjusting bolt structure.
[0007] Preferably, the two ends of the upright plate protrude 5cm-10cm from the outer side wall of the frame.
[0008] Preferably, the mounting beam comprises multiple pieces arranged along the vertical direction of the upright plate, and the vertical distance between adjacent mounting beams is the same.
[0009] Preferably, the clip includes a snap-fit part and a fixing part, the fixing part being detachably mounted on the mounting beam, and the snap-fit part including two open snap-fit strips.
[0010] Preferably, the snap-fit strip is arranged parallel to the ground, and the opening faces the inside of the frame.
[0011] Preferably, the mounting beam is provided with an adjustment groove corresponding to the fixing part, the adjustment groove is provided with a nut, and the fixing part is provided with a bolt. After the bolt and nut are loosened, the fixing part can move back and forth along the adjustment groove.
[0012] Preferably, the card slot is provided with a soft pad.
[0013] Preferably, the adjusting bolt assembly includes an adjusting bolt that passes through the end of the mounting beam and extends to the outside of the upright plate. The adjusting bolt is provided with an adjusting nut, and the head of the adjusting bolt is fixedly installed in the sliding blocks on both sides of the mounting beam.
[0014] Compared with the prior art, the beneficial effects of this utility model are: This spray setting rack resolves the conflict between high loading capacity and inconvenient measurement after loading through its dual-clamp partition and adjustable spacing design. 1. Standard clips are evenly spaced, improving single-frame loading compared to traditional methods; the spacing between the reference clip areas is adjustable from 25-35cm, and the thickness measuring tool can cover the entire substrate area.
[0015] 2. Soft pad protection allows for contactless handling, reducing the substrate breakage rate.
[0016] 3. The adjustable bolt structure for adjusting the mounting beams can change the spacing between the mounting beams, making it easy to adapt to base plates of different widths. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model.
[0018] Figure 2 This is a top view of the present invention.
[0019] Figure 3 for Figure 2Cross-sectional view of the inner AA section.
[0020] Figure 4 A schematic diagram of the structure of the spray setting frame, slot plate, and adjusting bolts.
[0021] Figure 5 for Figure 4 Enlarged view of the structure at point B.
[0022] In the diagram: 1-Frame; 11-Upright plate; 2-Spray setting frame; 21-Mounting beam; 211-Adjusting groove; 22-Snap-fit part; 23-Fixing part; 3-Slot plate; 31-Slot; 4-Adjusting bolt structure; 41-Adjusting bolt; 42-Adjusting nut. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figures 1 to 5 This utility model provides a technical solution: a convenient spray setting frame for measuring plate thickness, including a frame 1, a horizontally arranged spray setting frame 2 and a slot plate 3 inside the frame 1, the two ends of the spray setting frame 2 are inserted into the side wall of the frame 1, and the slot plate 3 is provided with a slot 31. The frame 1 includes symmetrically arranged vertical panels 11; The spray setting frame 2 includes clips, which are fixedly installed on the frame 1 by a mounting beam 21. The clips include standard interval clips and reference setting clips. The standard interval clip includes several clips that are equally spaced, and the reference setting clip is set 25cm-35cm apart from the standard interval clip; The standard spacing is designed to hold 38-45 cards at equal intervals.
[0025] The configuration clip has the same structure as the standard clip, but is spaced 25-35cm apart; a wide spacing is reserved to accommodate thickness measuring tools that can reach deep into the edge / corners of the substrate.
[0026] The spacing between the two ends of the mounting beam 21 can be changed by adjusting the front and rear of the adjusting bolt structure 4.
[0027] In this embodiment, the two ends of the upright plate 11 protrude 5cm-10cm from the outer side wall of the frame 1.
[0028] Frame 1 is a rectangular metal skeleton made of aluminum alloy profiles, with symmetrical steel plates 11 erected on both sides. The two ends of the upright plate 11 protrude 5-10cm from the outside of the frame, forming an operating clearance space.
[0029] Used to support the spray setting frame 2 and the slot plate 3 to increase resistance to deformation; The protruding part of the upright plate 11 prevents tools from colliding with the frame.
[0030] In this embodiment, the mounting beam 21 includes multiple pieces arranged along the vertical direction of the upright plate 11, and the vertical distance between adjacent mounting beams 21 is the same.
[0031] The mounting beam 21 includes multiple parallel beams, with an adjustment groove 211 on the surface, and a length of 50-80mm. Used for mounting and supporting clips, the adjustment groove 211 allows the clips to slide along the crossbeam adjustment groove 211 to adapt to substrates of different widths.
[0032] In this embodiment, the clip includes a snap-fit part 22 and a fixing part 23. The fixing part 23 is detachably mounted on the mounting beam 21, and the snap-fit part 22 includes two snap-fit strips with an open shape.
[0033] In this embodiment, the snap-fit strip is arranged parallel to the ground, and the opening direction faces the inside of the frame 1.
[0034] In this embodiment, the mounting beam 21 is provided with an adjustment groove 211 corresponding to the fixing part 23. The adjustment groove 211 is provided with a nut, and the fixing part 23 is provided with a bolt. After the bolt and nut are loosened, the fixing part 23 can move back and forth along the adjustment groove 211.
[0035] In this embodiment, a soft pad is provided inside the card slot 31.
[0036] The card slot plate 3 is made of PVC board, and the card slot 31 is a U-shaped groove with a depth of 15-20mm; The slot 31 has a built-in soft pad that restricts the horizontal displacement of the substrate and absorbs the impact of placing the substrate. The soft pad also isolates the edges of the substrate from the metal frame to prevent cracking.
[0037] In this embodiment, the adjusting bolt structure 4 includes an adjusting bolt 41, which passes through the end of the mounting beam 21 and extends to the outside of the upright plate 11. The adjusting bolt 41 is provided with an adjusting nut 42, and the head of the adjusting bolt 41 is fixedly installed in the sliding blocks on both sides of the mounting beam 21.
[0038] The adjusting bolt 41 passes through the end of the mounting beam 21 and is locked by the adjusting nut 42; the bolt head is fixed to the sliding block. Rotating the adjusting nut 42 will cause the adjusting bolt 41 to move back and forth, which in turn will push the mounting beam 21 to move back and forth, change the clamp spacing, and balance the load capacity and operating space requirements.
[0039] Additionally, an isolation cover is installed on the outside of the adjusting bolt 41 to protect it from impact. Working principle: Adjust the spacing of the mounting beams 21 according to the size and thickness of the substrate; Insert the substrate into the standard spacing clip and the corresponding setting clip's snap-fit part 22, and the card slot plate 3 soft pad supports the bottom of the substrate.
[0040] The operator uses a laser thickness gauge to reach into the reference setting clip area from the protruding side of the upright plate 11; The thickness of the substrate is measured sequentially at the four corners and the center point of the edge, the data is recorded and fed back to the control system.
[0041] After loading, the entire mounting frame is moved into the spraying area, and the liquid solution evenly covers the surface of the substrate; After the spraying is finished, the substrate is moved out with the setting frame, and the operator vertically removes the substrate from the opening of the locking part 22.
[0042] Based on the above, the spray setting frame solves the contradiction between high loading capacity and inconvenient measurement after loading through the dual-clamp partition and adjustable spacing design, providing an efficient and reliable bearing solution for high-precision glass substrate spraying process, and significantly improving the level of production flexibility and product yield.
[0043] As is known from common technical knowledge, this utility model can be implemented through other embodiments that do not depart from its spirit or essential characteristics. Therefore, the disclosed embodiments described above are merely illustrative in all respects and are not the only ones. All modifications within the scope of this utility model or its equivalents are included in this utility model.
Claims
1. A convenient spray setting frame for measuring plate thickness, characterized in that: Includes a frame (1), inside which is a horizontally arranged spray setting frame (2) and a slot plate (3), the two ends of the spray setting frame (2) are inserted into the side wall of the frame (1), and the slot plate (3) is provided with a slot (31). The frame (1) includes symmetrically arranged uprights (11); The spray setting frame (2) includes clips, which are fixedly installed on the frame (1) by a mounting beam (21). The clips include standard interval clips and reference setting clips. The standard interval clip includes several clips that are equally spaced, and the reference setting clip is set 25cm-35cm apart from the standard interval clip; The spacing between the two ends of the mounting beam (21) is changed by adjusting the front and rear of the adjusting bolt structure (4).
2. The convenient plate thickness measuring spray setting frame according to claim 1, characterized in that: The two ends of the upright plate (11) protrude 5cm-10cm from the outer side wall of the frame (1).
3. The convenient plate thickness measuring spray setting frame according to claim 1, characterized in that: The mounting beam (21) includes multiple pieces arranged along the vertical direction of the vertical plate (11), and the vertical distance between adjacent mounting beams (21) is the same.
4. The convenient plate thickness measuring spray setting frame according to claim 1, characterized in that: The clip includes a snap-fit part (22) and a fixing part (23). The fixing part (23) is detachably mounted on the mounting beam (21). The snap-fit part (22) includes two snap-fit strips with an open shape.
5. The convenient plate thickness measuring spray setting frame according to claim 4, characterized in that: The snap-fit strip is set parallel to the ground, and the opening is oriented toward the interior of the frame (1).
6. The convenient plate thickness measuring spray setting frame according to claim 1, characterized in that: An adjustment groove (211) is provided on the mounting beam (21) corresponding to the fixing part (23). A nut is provided in the adjustment groove (211), and a bolt is provided on the fixing part (23). After the bolt and nut are loosened, the fixing part (23) can move back and forth along the adjustment groove (211).
7. The convenient plate thickness measuring spray setting frame according to claim 1, characterized in that: The slot (31) is provided with a soft pad.
8. The convenient plate thickness measuring spray setting frame according to claim 1, characterized in that: The adjusting bolt structure (4) includes an adjusting bolt (41) that passes through the end of the mounting beam (21) and extends to the outside of the upright plate (11). The adjusting bolt (41) is provided with an adjusting nut (42), and the head of the adjusting bolt (41) is fixedly installed in the sliding blocks on both sides of the mounting beam (21).