A full-featured glue spraying cleaning vehicle

CN224823644UActive Publication Date: 2026-10-09QINGDAO WEIKE POWDER METALLURGY CO LTD
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Patent Information

Application Number
CN202522346857.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-05
Publication Date
2026-10-09
Estimated Expiration
2035-11-05

AI Technical Summary

Technical Problem

[0002]在烟草行业的生产过程中,由于胶水内含有杂质、胶水与空气接触产生胶粒以及操作工保养不及时,造成喷胶器漏喷、不喷或多喷等问题,直接造成胶水的浪费,从而造成产品不良,此时需要对喷胶器、喷胶总成或胶桶及其相关件进行清洗,传统的清洗方式需要往返机台、维修室、水房之间,清洁耗时长且效率低,还会造成机台长时间停车,影响生产计划,比较麻烦

Benefits of technology

1.通过一台设备集成了对喷胶器、喷胶总成、胶桶三大核心部件的清洗功能,实现了一站式维护,解决了不同零件需要分开维护的问题,工作效率高。

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Abstract

The utility model relates to the technical field of glue spraying equipment cleaning, specifically relates to a full -functional formula glue spraying cleaning car, including the car body, be provided with power source assembly in the car body, be provided with control room and cleaning basin on the car body top, be provided with controller in the control room, be provided with glue sprayer cleaning subassembly, wiring assembly and switch subassembly on the lateral wall of control room, glue sprayer cleaning subassembly fixedly set up on the lateral wall of control room, wiring assembly and switch subassembly are used for connecting the component to be cleaned, glue spraying assembly cleaning subassembly is set up in both ends of cleaning basin, through a set of equipment has integrated the cleaning function of three major core components to glue sprayer, glue spraying assembly, glue bucket, realizes one -stop maintenance, solves the problem that different parts need to be maintained separately, adopts the form of movable car body, can move the cleaning car to the scene, can clean each part quickly, greatly shortens the equipment downtime, guarantees the execution of production plan.
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Description

Technical Field

[0001] This utility model relates to the field of adhesive spraying equipment cleaning technology, specifically to a full-function adhesive spraying cleaning vehicle. Background Technology

[0002] In the tobacco industry's production process, impurities in the glue, glue particles generated from contact with air, and untimely maintenance by operators can cause problems such as missed spraying, non-spraying, or over-spraying of the glue sprayer, directly resulting in glue waste and product defects. At this time, it is necessary to clean the glue sprayer, glue spraying assembly, glue tank, and related parts. Traditional cleaning methods require back-and-forth between the machine, maintenance room, and water room, which is time-consuming, inefficient, and can also cause the machine to stop for a long time, affecting the production plan, which is quite troublesome. Utility Model Content

[0003] The purpose of this utility model is to provide a full-function adhesive spraying and cleaning vehicle to solve the existing technical problems mentioned above.

[0004] To solve the above-mentioned technical problems, the technical solution provided by this utility model is as follows: a full-function glue spraying and cleaning vehicle is provided, including a vehicle body, a power source component, a control room, a cleaning basin, a glue sprayer cleaning component, a wiring component, a switch component, and a glue spraying assembly cleaning component. The power source component is installed inside the vehicle body. The control room and the cleaning basin are installed on the top surface of the vehicle body. A controller is installed inside the control room. The glue sprayer cleaning component, the wiring component, and the switch component are installed on the side wall of the control room. The glue sprayer cleaning component is fixedly installed on the side wall of the control room. The wiring component is electrically connected to the component to be cleaned. The switch component is electrically connected to the component to be cleaned and controls the switching of each component. Glue spraying assembly cleaning components are installed at both ends of the cleaning basin. The power source component, the wiring component, and the switch component are all electrically connected to the controller.

[0005] Based on the above technical solution, the glue sprayer cleaning assembly includes a fixed base and a clamping part. The fixed base is fixedly installed on the side wall of the control room, and the clamping part is symmetrically arranged at both ends of the fixed base for clamping the glue sprayer.

[0006] Based on the above technical solution, the clamping part includes a shaft clamp and a clamping arm. The clamping arm is hinged to the connecting seat via a connecting rod, and the shaft clamp is hinged to the connecting seat.

[0007] Based on the above technical solution, the adhesive spraying assembly cleaning component includes a support base, which is symmetrically fixed at both ends of the cleaning basin. The support base is used to fix the adhesive spraying assembly cleaning component.

[0008] Based on the above technical solution, the inner side of the support seat is provided with a groove, and both ends of the washing basin are also provided with pressing members. The side wall of the pressing member is pressed into the groove and the support seat is fixed on the top surface of the vehicle body.

[0009] Based on the above technical solution, the wiring assembly includes a wiring terminal, a main interface, and a wiring aviation plug. The wiring terminal is connected to the wiring port of the glue sprayer. The first end of the main interface is connected to the corresponding water or air circuit, and the last end is connected to the glue inlet of the glue spraying assembly. The wiring aviation plug is connected to the wiring port of the glue spraying assembly.

[0010] Based on the above technical solution, the switch assembly includes a water / air knob, a pump switch, a conversion knob, and a glue gun switch. The water / air knob includes water level and air level indicators. The pump switch controls the opening or closing of the power source assembly. The conversion knob includes an off position, a glue gun position, and an assembly position. Multiple glue gun switches are provided.

[0011] Based on the above technical solution, a water tank assembly is also provided in the vehicle body. The water tank assembly includes a filter and is connected to the water circuit corresponding to the water valve knob.

[0012] Based on the above technical solution, a rubber bucket bracket is provided on the outer side of the vehicle body.

[0013] Based on the above technical solution, it also includes a glue bucket connection port, which is located on the outer side of the control room. A control panel is also installed on the control room, and the glue bucket connection port is electrically connected to the control panel.

[0014] The beneficial effects of the technical solution provided by this utility model are as follows: 1. This device integrates the cleaning functions of three core components—the glue sprayer, the glue spraying assembly, and the glue tank—into one-stop maintenance, solving the problem of separate maintenance for different parts and improving work efficiency.

[0015] 2. The mobile vehicle design allows the cleaning truck to be moved to the site for rapid cleaning of various parts, greatly reducing equipment downtime, increasing work efficiency, and ensuring the execution of production plans. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 yes Figure 1 Enlarged view of point A in the middle; Figure 3 This is a schematic diagram of the cleaning component of the glue sprayer of this utility model; Figure 4 This is a front view of the present invention; Figure 5This is a schematic diagram of the control room structure of this utility model; Figure 6 This is a schematic diagram of the overall structure of this utility model from another angle; Figure 7 This is a schematic diagram of the water bucket assembly structure of this utility model; Figure 8 This is a schematic diagram of the overall structure of this utility model from another angle; Attached diagram labels: 1. Vehicle body; 11. Power source assembly; 12. Water tank assembly; 121. Filter; 13. Glue tank bracket; 14. Universal wheel assembly; 15. Fixed wheel assembly; 2. Control room; 21. Glue sprayer cleaning assembly; 211. Fixing base; 212. Shaft clamp; 213. Clamping arm; 214. Connecting base; 215. Linkage rod; 22. Glue spraying assembly cleaning assembly; 221. Support base; 222. Groove; 3. Cleaning basin; 31. Pressing component; 41. Wiring terminal; 42. Main interface; 43. Wiring aviation plug; 51. Water and air knob; 52. Pump switch; 53. Changeover knob; 54. Glue gun switch; 6. Glue sprayer; 7. Glue spraying assembly. Detailed Implementation

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments: In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0018] In the description of this utility model, it should be understood that the terms "left", "right", "front", "rear", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0019] like Figures 1 to 8As shown, a full-function adhesive spraying and cleaning vehicle includes a vehicle body 1, a power source assembly 11, a control room 2, a cleaning basin 3, an adhesive sprayer cleaning assembly 21, a wiring assembly, a switch assembly, and an adhesive spraying assembly cleaning assembly 22. The power source assembly 11 is installed inside the vehicle body 1. The control room 2 and the cleaning basin 3 are installed on the top surface of the vehicle body 1. A controller is installed inside the control room 2. The adhesive sprayer cleaning assembly 21, the wiring assembly, and the switch assembly are installed on the side wall of the control room 2. The adhesive sprayer cleaning assembly 21 is fixedly installed on the side wall of the control room 2. The wiring assembly is electrically connected to the component to be cleaned. The switch assembly is electrically connected to the component to be cleaned and controls the switching of each component. The adhesive spraying assembly cleaning assembly 22 is installed at both ends of the cleaning basin 3. The power source assembly 11, the wiring assembly, and the switch assembly are all electrically connected to the controller.

[0020] like Figure 3 As shown, the glue sprayer cleaning assembly 21 includes a fixed base 211 and a clamping part. The fixed base 211 is fixedly installed on the side wall of the control room 2, and the clamping part is symmetrically arranged at both ends of the fixed base 211 for clamping the glue sprayer.

[0021] like Figure 3 As shown, the clamping part includes a shaft clamp 212 and a clamping arm 213. The clamping arm 213 is hinged to the connecting seat 214 via a connecting rod 215, and the shaft clamp 212 is hinged to the connecting seat 214.

[0022] Move the shaft clamp 212 inward, and the shaft clamp 21 will drive the clamp arm 213 to clamp inward, so that the glue sprayer 6 is fixed at one end of the fixed base 211.

[0023] like Figures 5 to 6 As shown, the wiring assembly includes a terminal block 41, a main interface 42, and a wiring aviation plug 43. The terminal block 41 is connected to the wiring port of the glue sprayer 6. The first end of the main interface 42 is connected to the corresponding water or air passage, and the last end is connected to the glue inlet of the glue spraying assembly 7. The wiring aviation plug 43 is connected to the wiring port of the glue spraying assembly 7.

[0024] like Figure 5 As shown, the switching assembly includes a water / air knob 51, a pump switch 52, a selector knob 53, and a glue gun switch 54. The water / air knob 51 includes water level and air level indicators. The pump switch 52 controls the opening or closing of the power source assembly 11. The selector knob 53 includes an off position, a glue gun position, and an assembly position. Multiple glue gun switches 54 are provided.

[0025] Preferably, the glue gun switch has 7 or 9 switches, which can be increased or decreased according to the actual application.

[0026] Cleaning mode of glue sprayer 6: Fix the glue sprayer 6 to be cleaned to one end of the fixing base 211, move the shaft clamp 212 towards the fixing base 211, and at the same time drive the clamp arm 213 to tighten inward and fix the glue sprayer 6. Connect the wiring port of the glue sprayer 6 to the wiring terminal 41, rotate the conversion button 53 to the glue gun position, rotate the water-air knob 51 to the water level, turn on the pump switch 52 to start the diaphragm pump, at this time the indicator light will light up, turn on the glue gun switch 54 corresponding to the glue sprayer 6, the cleaning fluid flows through the glue sprayer 6 for cleaning, after cleaning, turn off the pump switch 52, rotate the water-air knob 51 to the air position, the compressed air sprays out the water inside the glue sprayer 6, after spraying out, reset the water-air knob 51, turn off the glue gun switch, rotate the conversion button 53 to the off position, disconnect the wiring terminal 41 from the glue sprayer 6, open the shaft clamp 212, and remove the glue sprayer 6.

[0027] The power source assembly 11 is equipped with a diaphragm pump, which provides power to the machine.

[0028] like Figure 6 As shown, the adhesive spraying assembly cleaning component 22 includes a support base 221, which is symmetrically fixed at both ends of the cleaning basin 3. The support base 221 is used to fix the adhesive spraying assembly cleaning component 22 and to place the adhesive spraying assembly 7 horizontally on the support base 221 to fix the adhesive spraying assembly 7.

[0029] like Figure 2 As shown, the inner side of the support base 221 is provided with a groove 222, and both ends of the washing basin 3 are also provided with pressing members 31. The side wall of the pressing member 31 is pressed into the groove 222 and fixes the support base 221 on the top surface of the vehicle body 1 for fixing the support base 221.

[0030] Cleaning mode of glue spraying assembly 7: Install glue spraying assembly 7 onto support base 221 of vehicle body 1, so that the nozzle of glue spraying assembly 7 faces the cleaning basin 3. Connect the main interface 42 to the glue inlet of glue spraying assembly 7. Connect the wiring aviation plug 43 to the wiring port of glue spraying assembly 7. Then rotate the conversion button 53 to the assembly position, rotate the water and air knob 51 to the water level, turn on the pump switch 52 to start the diaphragm pump. At this time, the indicator light will light up. Turn on the glue gun switch corresponding to glue spraying assembly 7. The cleaning fluid flows through glue spraying assembly 7 and internal glue sprayer for cleaning. After cleaning, turn off the pump switch 52 and wipe the glue sprayer nozzle inside glue spraying assembly 7 with a cloth to remove surface glue residue.

[0031] During normal use of the adhesive spraying assembly 7, the adhesive and air will be drained from the adhesive spraying assembly 7 to remove the water remaining in the adhesive spraying assembly 7 during cleaning.

[0032] like Figure 4As shown, a water tank assembly 12 is also provided inside the vehicle body 1. The water tank assembly 12 includes a filter 121. The water tank assembly 12 is connected to the water passage corresponding to the water valve 51. The water tank is used to provide a water source.

[0033] like Figure 8 As shown, a glue bucket bracket 13 is provided on the outer side of the vehicle body 1, and the glue bucket bracket 13 is used to place the glue bucket.

[0034] The present invention provides a full-function glue spraying and cleaning vehicle, which also includes a glue tank connection port. The glue tank connection port is located on the outer side of the control room 2. The control room 2 is also equipped with a control panel, and the glue tank connection port is electrically connected to the control panel.

[0035] Cleaning mode of glue tank: Place the glue tank on the glue tank bracket 13, connect the glue tank wiring port to the glue tank connection port, select the glue tank cleaning mode on the screen, and the screen controls the pump on the glue tank to start working to clean the glue tank and related components such as the glue pump, filter, ball valve and connecting joint. The wastewater generated after cleaning is discharged into the wastewater tank.

[0036] Detection mode: Turn on the power source component 11 to put the full-function adhesive spraying cleaning cart provided by this utility model into working state. At this time, pressure is maintained and all switches are kept in the closed state. The pressure sensor is used to check whether there is a change in pressure, so as to determine whether the sealing function has been weakened.

[0037] like Figure 8 As shown, the bottom surface of the vehicle body 1 is provided with a universal wheel set 14 and a directional wheel set 15.

[0038] The vehicle body 1 is equipped with a set of omnidirectional wheels 14 and a set of directional wheels 15, and a handle 8 is provided on one side of the vehicle body 1 for easy gripping and movement, improving the work comfort of the operators, and enabling cleaning in multiple different locations with good flexibility.

[0039] The foregoing has shown and described the basic principles and main features of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments. Therefore, the embodiments should be regarded as exemplary and non-limiting. The scope of this utility model is defined by the appended claims rather than the foregoing description. Therefore, it is intended to include all changes that fall within the meaning and scope of the equivalents of the claims within this utility model.

[0040] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A full-function adhesive spraying and cleaning vehicle, characterized in that, The system includes a vehicle body (1), a power source assembly (11), a control room (2), a cleaning basin (3), a glue sprayer cleaning assembly (21), a wiring assembly, a switch assembly, and a glue sprayer assembly cleaning assembly (22). The power source assembly (11) is installed inside the vehicle body (1). The control room (2) and the cleaning basin (3) are installed on the top surface of the vehicle body (1). The controller is installed inside the control room (2). The glue sprayer cleaning assembly (21), the wiring assembly, and the switch assembly are installed on the side wall of the control room (2). The glue sprayer cleaning assembly (21) is fixedly installed on the side wall of the control room (2). The wiring assembly is electrically connected to the component to be cleaned. The switch assembly is electrically connected to the component to be cleaned and controls the switching of each component. The glue sprayer assembly cleaning assembly (22) is installed at both ends of the cleaning basin (3). The power source assembly (11), the wiring assembly, and the switch assembly are all electrically connected to the controller.

2. The full-function adhesive spraying and cleaning vehicle according to claim 1, characterized in that, The glue sprayer cleaning assembly (21) includes a fixed base (211) and a clamping part. The fixed base (211) is fixedly installed on the side wall of the control room (2). The clamping part is symmetrically arranged at both ends of the fixed base (211) for clamping the glue sprayer.

3. The full-function adhesive spraying and cleaning vehicle according to claim 2, characterized in that, The clamping part includes a shaft clamp (212) and a clamping arm (213). The clamping arm (213) is hinged to the connecting seat (214) via a connecting rod (215). The shaft clamp (212) is hinged to the connecting seat (214).

4. The full-function adhesive spraying and cleaning vehicle according to claim 1, characterized in that, The adhesive spraying assembly cleaning component (22) includes a support base (221), which is symmetrically fixed at both ends of the cleaning basin (3). The support base (221) is used to fix the adhesive spraying assembly cleaning component (22).

5. A full-function adhesive spraying and cleaning vehicle according to claim 4, characterized in that, The support base (221) has a groove (222) inside, and the two ends of the washing basin (3) are also provided with pressing parts (31). The side wall of the pressing part (31) is pressed into the groove (222) and the support base (221) is fixed on the top surface of the vehicle body (1).

6. A full-function adhesive spraying and cleaning vehicle according to claim 1, characterized in that, The wiring assembly includes a terminal block (41), a main interface (42), and a wiring aviation plug (43). The terminal block (41) is connected to the wiring port of the glue sprayer (6). The first end of the main interface (42) is connected to the corresponding water or air passage, and the last end is connected to the glue inlet of the glue spraying assembly (7). The wiring aviation plug (43) is connected to the wiring port of the glue spraying assembly (7).

7. A full-function adhesive spraying and cleaning vehicle according to claim 1, characterized in that, The switching assembly includes a water / air knob (51), a pump switch (52), a selector knob (53), and a glue gun switch (54). The water / air knob (51) includes water level and air level. The pump switch (52) controls the opening or closing of the power source assembly (11). The selector knob (53) includes an off position, a glue gun position, and an assembly position. Multiple glue gun switches (54) are provided.

8. A full-function adhesive spraying and cleaning vehicle according to claim 1, characterized in that, The vehicle body (1) is also equipped with a water tank assembly (12), which includes a filter (121) and is connected to the water circuit corresponding to the water valve knob (51).

9. A full-function adhesive spraying and cleaning vehicle according to claim 1, characterized in that, A rubber bucket bracket (13) is provided on the outer side of the vehicle body (1).

10. A full-function adhesive spraying and cleaning vehicle according to claim 1, characterized in that, It also includes a glue bucket connection port, which is located on the outer side of the control room (2). The control room (2) is also equipped with a control panel, and the glue bucket connection port is electrically connected to the control panel.