An automated production line for automotive components

CN224823677UActive Publication Date: 2026-10-09SUZHOU UNION PRECISION METAL PROD CO LTD
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Patent Information

Application Number
CN202522096177.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-10-09
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

[0002]我公司生产的汽车部件,需要2台设备进行加工,对工件进行进一步加工时,1人作业需要完成操作2台设备,另外包含产清洗,吹干,检测,装箱等,作业内容多,动作繁琐容易产生操作失误,导致产品漏加工,产品未吹干净等一些问题,传统的生产方式效率太低,需要高强度的人工劳动,一人只能操作一台机器且很难兼顾上下料、加工、清洗等工作,人力成本太高,产品容易出错

Benefits of technology

[0008]本实用新型设计的汽车部件自动化生产线,机械臂的左右两侧各设有一台CNC加工设备,机械臂的前侧设有安全防护围栏保障工作人员不会误闯机械臂作业范围,机械臂的左右两侧中的一侧靠近CNC加工设备处设有自动清洗吹干机,机械臂将加工好的产品放入自动清洗烘干机的旋转治具完成装夹后,自动清洗烘干机即完成清洗烘干作业,清洗液经初滤槽和过滤器回流后继续使用,此外,本实用新型使用的双层移动料仓上料装置,一个移动料仓单元设有两个移动料盘,互不干扰,不会因上料导致产线停机,本实用新型设计的自动化生产线,完全可以作业人员只需要负责上料,下料即可,有效的减少了操作中间环节的繁琐作业内容,保证产品的质量稳定性,且作业动作大幅减少,可有效布局合理生产。

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Abstract

The utility model provides a kind of automobile parts automation production line, and the left and right sides of mechanical arm each are equipped with a CNC processing equipment, and the front side of mechanical arm is equipped with safety fence to ensure that staff will not break mechanical arm operating range by mistake, and one side of the left and right sides of mechanical arm is equipped with automatic cleaning blow dryer near CNC processing equipment, after mechanical arm puts the product machined into the rotating fixture of automatic cleaning dryer and completes clamping, automatic cleaning dryer completes cleaning drying operation, and cleaning fluid is backflowed through primary filter tank and filter and continues to be used, in addition, the double-layer movable stock bin feeding device used by the utility model is provided with two movable trays in one movable stock bin unit, and they do not interfere with each other, and the production line will not be stopped due to feeding, so that workers only need to be responsible for feeding, and discharging can be completed, effectively reducing the complicated operation content in the middle link, ensuring the quality stability of product, and the operation action is greatly reduced, which can effectively arrange reasonable production.
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Description

Technical Field

[0001] This utility model relates to the field of machining, specifically to an automated production line for automotive parts. Background Technology

[0002] Our company produces automotive parts that require two machines for processing. When further processing the workpieces, one person needs to operate both machines, in addition to cleaning, drying, inspection, and packaging. The work involves many tasks and is tedious, which can easily lead to operational errors, such as missing parts or products not being properly dried. Traditional production methods are too inefficient and require high-intensity manual labor. One person can only operate one machine and it is difficult to handle loading, unloading, processing, and cleaning simultaneously, resulting in high labor costs and a high risk of product defects. Utility Model Content

[0003] The present invention aims to provide an automated production line for automotive parts.

[0004] To achieve the above technical objectives, this utility model adopts the following technical solution: an automated production line for automotive parts, including a robotic arm, with a CNC machining device on each of the left and right sides of the robotic arm. A safety guardrail is provided on the front side of the robotic arm. An automatic cleaning and drying machine is located on one side of the robotic arm near the CNC machining device. Specifically, the automatic cleaning and drying machine includes a base, the upper surface of which is a worktable. A door panel is provided on one side of the worktable, and this door panel is driven by a cylinder to slide up and down within door guide rails on both sides. A rotating fixture for clamping products is provided on the upper surface of the worktable. A filter is provided on one side of the rotating fixture, and a pressure-boosting water outlet valve is provided on the filter. The pressure-boosting water outlet valve is connected to a multi-stage variable-capacity pipeline aligned with the rotating fixture. A primary filter tank is provided on the upper surface of the worktable and on the other side of the rotating fixture. The primary filter tank is connected to a liquid storage tank below the base via a pipeline. The liquid storage tank is connected to the bottom of the filter through a pipe. The upper surface of the workbench is also equipped with a stainless steel nozzle connected to the blower, which is aligned with the rotating fixture. The rear side of the robotic arm is equipped with a feeding device and a feeding conveyor belt. The feeding device is a double-layer mobile hopper structure, specifically including a hopper fixing frame and two mobile hopper units above the hopper fixing frame. Each of the two mobile hopper units corresponds to a CNC machining equipment. The mobile hopper unit includes a fixing plate on the upper surface of the hopper fixing frame and a controller on the side of the fixing plate. The upper surface of the fixing plate is equipped with four parallel guide rails. The two inner guide rails and the two outer guide rails correspond to a set of mobile trays. The bottom of the mobile trays is fixed with sliders installed in the guide rails. The sliders are driven by cylinders to slide in the guide rails. The mobile trays fixed in the two outer guide rails are higher than the mobile trays fixed in the two inner guide rails.

[0005] Preferably, the filter is connected to a digital display stainless steel heater.

[0006] Preferably, the filter is equipped with a liquid level detection device.

[0007] Preferably, the multi-stage variable-capacity pipeline is a pipeline that gradually decreases in size starting from the filter.

[0008] This utility model designs an automated production line for automotive parts. A CNC machining device is installed on each side of the robotic arm. A safety guardrail is installed in front of the robotic arm to prevent workers from accidentally entering its working area. An automatic cleaning and drying machine is located on one side of the robotic arm near the CNC machining device. After the robotic arm places the processed product into the rotating fixture of the automatic cleaning and drying machine for clamping, the automatic cleaning and drying machine completes the cleaning and drying operation. The cleaning solution is returned to the primary filter tank and filter for reuse. Furthermore, this utility model uses a double-layer moving hopper loading device. Each moving hopper unit has two moving trays that do not interfere with each other, preventing production line downtime due to loading. This automated production line allows operators to focus solely on loading and unloading, effectively reducing tedious intermediate operations, ensuring product quality stability, and significantly reducing operational movements, allowing for a more efficient and rational production layout. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the automatic cleaning and drying machine of this utility model; Figure 3 This is a top view of the automatic cleaning and drying machine of this utility model; Figure 4 This is a schematic diagram of the feeding device of this utility model.

[0010] In the diagram: 1. Robotic arm; 2. CNC machining equipment; 3. Safety fence; 4. Automatic cleaning and drying machine; 5. Base; 6. Workbench; 7. Door panel; 8. Door guide rail; 9. Rotary fixture; 10. Filter; 11. Primary filter tank; 12. Liquid storage tank; 13. Stainless steel spray pipe; 14. Material conveyor belt; 15. Hopper fixing frame; 16. Fixing plate; 17. Controller; 18. Guide rail; 19. Moving material tray; 20. Slider; 21. Feeding device. Detailed Implementation

[0011] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0012] In the description of this utility model, unless otherwise specified and limited, it should be noted that the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to mechanical or electrical connections, internal connections between two components, direct connections, or indirect connections via an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.

[0013] The following reference Figure 1 This invention describes an automated production line for automotive parts according to an embodiment of the present invention. It includes a robotic arm 1, with a CNC machining device 2 on each of its left and right sides. A safety guardrail 3 is located at the front of the robotic arm 1. An automatic cleaning and drying machine 4 is located on one of the left or right sides of the robotic arm 1 near the CNC machining device 2. The automatic cleaning and drying machine 4 specifically includes a base 5, with a worktable 6 on its upper surface. A door panel 7 is located on one side of the worktable 6, which slides up and down within door guide rails 8 on both sides, driven by a cylinder. A rotating fixture 9 for clamping products is located on the upper surface of the worktable 6. A filter 10 is located on one side of the rotating fixture 9, and a pressure-boosting water outlet valve is installed on the filter 10. The pressure-boosting water outlet valve is connected to a multi-stage variable-capacity pipeline aligned with the rotating fixture. A primary filter tank 11 is located on the upper surface of the worktable 6 and the other side of the rotating fixture 9. A liquid storage tank 12 is connected to the base 5 via a pipeline below the primary filter tank 11. The liquid storage tank 12 is connected to the bottom of the filter 11 via a pipeline. The upper surface of the workbench 6 is also provided with a stainless steel nozzle 13 connected to the blower, which is aligned with the rotating fixture 9. The rear side of the robotic arm 1 is provided with a loading device 21 and a unloading conveyor belt 14. The loading device 21 is a double-layer mobile hopper structure, specifically including a hopper fixing frame 15 and two mobile hopper units above the hopper fixing frame 15. The two mobile hopper units correspond to a CNC machining equipment. The mobile hopper unit includes a fixing plate 16 on the upper surface of the hopper fixing frame 15 and a controller 17 on the side of the fixing plate 16. The upper surface of the fixing plate 16 is provided with four parallel guide rails 18. The two inner guide rails 18 and the two outer guide rails 18 correspond to a set of mobile trays 19. The bottom of the mobile tray 19 is fixed with a slider 20 in the guide rail 18. The slider 20 slides in the guide rail 18 driven by a cylinder. The mobile trays 19 fixed in the two outer guide rails 18 are higher than the mobile trays 19 fixed in the two inner guide rails 18.

[0014] Preferably, the filter 11 is connected to a digital display stainless steel heater.

[0015] Preferably, the filter 11 is equipped with a liquid level detection device.

[0016] Preferably, the multi-stage variable-capacity pipeline is a pipeline that gradually decreases in size starting from the filter.

[0017] This utility model designs an automated production line for automotive parts. A CNC machining device is installed on each side of the robotic arm. A safety guardrail is installed in front of the robotic arm to prevent workers from accidentally entering its working area. An automatic cleaning and drying machine is located on one side of the robotic arm near the CNC machining device. After the robotic arm places the processed product into the rotating fixture of the automatic cleaning and drying machine for clamping, the automatic cleaning and drying machine completes the cleaning and drying operation. The cleaning solution is returned to the primary filter tank and filter for reuse. Furthermore, this utility model uses a double-layer moving hopper loading device. Each moving hopper unit has two moving trays that do not interfere with each other, preventing production line downtime due to loading. This automated production line allows operators to focus solely on loading and unloading, effectively reducing tedious intermediate operations, ensuring product quality stability, and significantly reducing operational movements, allowing for a more efficient and rational production layout.

[0018] In the description of this specification, references to terms such as "an embodiment," "example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0019] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. An automated production line for automotive parts, comprising a robotic arm, characterized in that, A CNC machining device is installed on each of the left and right sides of the robotic arm. A safety guardrail is installed on the front side of the robotic arm. An automatic cleaning and drying machine is installed on one side of the robotic arm near the CNC machining device. The automatic cleaning and drying machine specifically includes a base, the upper surface of which is a worktable. A door panel is installed on one side of the worktable. The door panel is driven by a cylinder to slide up and down within door guide rails on both sides. A rotating fixture for clamping products is installed on the upper surface of the worktable. A filter is installed on one side of the rotating fixture. The filter is equipped with a pressure-boosting water outlet valve, which is connected to a multi-stage variable-capacity pipeline aligned with the rotating fixture. A primary filter tank is installed on the upper surface of the worktable and on the other side of the rotating fixture. The lower part of the primary filter tank is connected to a liquid storage tank under the base through a pipeline. The liquid storage tank is connected to the bottom of the filter through a pipeline. The surface is also equipped with a stainless steel nozzle connected to the air blowing device, which is aligned with the rotating fixture. The rear side of the robotic arm is equipped with a loading device and a unloading conveyor belt. The loading device is a double-layer mobile hopper structure, specifically including a hopper fixing frame and two mobile hopper units above the hopper fixing frame. Each of the two mobile hopper units corresponds to a CNC machining equipment. The mobile hopper unit includes a fixing plate on the upper surface of the hopper fixing frame and a controller on the side of the fixing plate. The upper surface of the fixing plate is equipped with four parallel guide rails. The two inner guide rails and the two outer guide rails correspond to a set of mobile trays. The bottom of the mobile tray is fixed with a slider in the guide rail. The slider is driven by a cylinder to slide in the guide rail. The mobile trays fixed in the two outer guide rails are higher than the mobile trays fixed in the two inner guide rails.

2. The automated production line for automotive parts according to claim 1, characterized in that, The filter is connected to a digital display stainless steel heater.

3. The automated production line for automotive parts according to claim 1, characterized in that, The filter is equipped with a liquid level detection device.

4. The automated production line for automotive parts according to claim 1, characterized in that, The multi-stage variable-capacity pipeline is a pipeline that gradually decreases in size starting from the filter.