Surface treatment apparatus with anti-settling function

Abstract

The utility model relates to surface treatment equipment technical field, concretely to a kind of surface treatment equipment with anti-deposition function, including box, support seat, apron and auxiliary mechanism, the support seat is arranged in the box bottom, the support seat is equipped with several, the box rear top is equipped with liquid inlet component, the box bottom center is equipped with liquid injection component, the auxiliary mechanism includes cylinder, fan blade, through slot, sealing plate, bearing, frame, sliding assembly, limit board, electromagnet and locating block, the through slot is opened in the box top, the cylinder one end passes through the through slot, the fan blade is arranged on the cylinder, the frame is arranged on the apron top, the sealing plate center passes through the cylinder, the sliding assembly is arranged on the frame, a kind of surface treatment equipment with anti-deposition function of the utility model, solve the problem that liquid in current equipment is prone to precipitation.

Description

Technical Field

[0001] This utility model relates to the field of surface treatment equipment technology, specifically to a surface treatment equipment with anti-settling function. Background Technology

[0002] As is well known, surface treatment equipment is generally used to treat the surface of workpieces. It can be understood as a device that washes the surface of workpieces, removing dust particles to facilitate subsequent processing.

[0003] The core weakness of existing conventional equipment lies in the structural design of the tank containing the cleaning fluid. These tanks are mostly closed or semi-closed fixed structures without dedicated liquid stirring components. They rely solely on the liquid's own gravity or the indirect flow of the spraying components to maintain their state. However, cleaning fluids commonly used in surface treatment often contain functional solutes (such as descaling agents and rust inhibitors). These solutes are prone to settling due to static or slow flow, forming a sediment layer at the bottom. This sedimentation not only leads to uneven cleaning fluid concentration, resulting in insufficient effective cleaning fluid components in contact with the workpiece surface, but may also clog the outlet of the spraying components, causing unstable spraying pressure. Ultimately, this significantly reduces the cleaning effect on dust and particles on the workpiece surface, affecting the accuracy and efficiency of subsequent processing steps. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a surface treatment device with anti-settling function.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a surface treatment device with anti-settling function, comprising a housing, a support base, a cover plate, and an auxiliary mechanism. The support base is disposed at the bottom of the housing, and there are several support bases. A liquid inlet assembly is disposed at the top rear of the housing, and a liquid spraying assembly is disposed at the center of the bottom of the housing. The auxiliary mechanism includes a cylinder, a fan blade, a through groove, a sealing plate, a bearing, a frame, a sliding assembly, a limiting plate, an electromagnet, and a positioning block. The through groove is opened at the top of the housing, and one end of the cylinder passes through the through groove. The fan blade is disposed on the cylinder. The frame is disposed at the top of the cover plate, and the center of the sealing plate passes through the cylinder. The sliding assembly is disposed on the frame, and the other end of the cylinder is connected to the sliding assembly through the bearing. One end of the electromagnet is connected to the limiting plate, and the other end of the electromagnet is attracted to the side of the housing. The end of the sealing plate passes through the limiting plate. The bottom of the positioning block is connected to the top of the housing, and the positioning block contacts the side of the cover plate. There are several positioning blocks.

[0008] To facilitate observation of the interior of the enclosure, this utility model is improved by providing an observation window on the front of the enclosure, which is embedded in the front of the enclosure.

[0009] To facilitate operation of the equipment, the present invention is improved by providing a controller on one side of the housing, and the controller is electrically connected to the sliding component.

[0010] To improve stability, this utility model is improved by having several of the aforementioned support seats arranged symmetrically.

[0011] To improve the anti-slip effect, the present invention is improved by providing an anti-slip layer at the bottom of the support base, and the anti-slip layer is fixedly connected to the bottom of the support base.

[0012] To improve the anti-slip effect, the present invention is improved by using a rubber material for the anti-slip layer.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, this utility model provides a surface treatment device with anti-settling function, which has the following beneficial effects:

[0015] This surface treatment equipment with anti-settling function utilizes a core auxiliary mechanism that drives a cylinder and fan blades to move laterally and rotate synchronously via a sliding component. This ensures thorough agitation of the cleaning solution inside the chamber, completely preventing uneven concentration caused by solute precipitation and guaranteeing effective rinsing of the workpiece surface. Furthermore, it eliminates the need for an additional complex stirring motor, simplifying the structure and reducing energy consumption. An embedded observation window on the front of the chamber allows for real-time monitoring of the liquid level and status, while a controller on one side precisely adjusts the sliding component parameters, significantly improving operational convenience. Symmetrically arranged support bases at the bottom, combined with a rubber anti-slip layer, evenly distribute the weight of the chamber, resisting vibrations and external impacts, ensuring overall stability and preventing displacement. In addition, the detachable design of the electromagnet and limit plate, along with the convenient separation structure of the cover and positioning block, eliminates the need for complex disassembly during internal cleaning, significantly reducing maintenance difficulty, extending equipment lifespan, and making the equipment suitable for long-term use in complex work environments such as workshops. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This utility model Figure 1 A magnified schematic diagram of the local structure at point A;

[0018] Figure 3 This is a schematic diagram of the axonal structure of the present invention;

[0019] Figure 4 This utility model Figure 1The front view;

[0020] In the diagram: 1. Box body; 2. Support base; 3. Cover plate; 4. Liquid inlet assembly; 5. Liquid spraying assembly; 6. Auxiliary mechanism; 7. Cylinder; 8. Fan blade; 9. Through groove; 10. Sealing plate; 11. Bearing; 12. Frame; 13. Sliding assembly; 14. Limiting plate; 15. Electromagnet; 16. Controller; 17. Observation window. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 A surface treatment device with anti-settling function includes a housing 1, a support base 2, a cover plate 3, and an auxiliary mechanism 6. The support base 2 is located at the bottom of the housing 1, and several support bases 2 are provided. A liquid inlet assembly 4 is located at the top rear of the housing 1, and a liquid spraying assembly 5 is located at the center of the bottom of the housing 1. The auxiliary mechanism 6 includes a cylinder 7, a fan blade 8, a through groove 9, a sealing plate 10, a bearing 11, a frame 12, a sliding assembly 13, a limiting plate 14, an electromagnet 15, and a positioning block. The through groove 9 is located at the top of the housing 1, and one end of the cylinder 7 passes through the through groove 9. Leaf 8 is disposed on cylinder 7, frame 12 is disposed on top of cover plate 3, sealing plate 10 passes through cylinder 7 at its center, sliding assembly 13 is disposed on frame 12, the other end of cylinder 7 is connected to sliding assembly 13 through bearing 11, one end of electromagnet 15 is connected to limiting plate 14, the other end of electromagnet 15 is attracted to the side of box 1, end of sealing plate 10 passes through limiting plate 14, bottom of positioning block is connected to top of box 1, positioning block is in contact with side of cover plate 3, and several positioning blocks are provided.

[0023] Working principle

[0024] Place the equipment in the designated working position. Several support bases 2 can provide stable support for the housing 1. Then connect the equipment to the external mains power to power the entire system and ensure that each component can operate normally.

[0025] like Figure 1As shown, the staff injects sufficient cleaning fluid into the tank 1 through the liquid inlet assembly 4 at the top rear of the tank 1. After the liquid is injected, the sliding assembly 13 is activated (the sliding assembly 13 includes a slide groove, a slider, a motor, a coupling, and a threaded rod, etc., which are not described in detail here). The sliding assembly 13 will drive the cylinder 7 connected to the bearing 11 to move laterally along the through groove 9 at the top of the tank 1. It should be noted that the cylinder 7 is connected to the sliding assembly 13 through the bearing 11. This connection method can reduce the frictional resistance when the cylinder 7 moves and ensure that the movement is smooth.

[0026] When the cylinder 7 moves laterally inside the chamber 1, it disturbs the cleaning fluid inside. The liquid flow reacts with the fan blades 8 on the cylinder 7, causing the fan blades 8 to rotate synchronously. The rotation of the fan blades 8 agitates the cleaning fluid, effectively preventing impurities from settling in the liquid and ensuring uniform concentration of the cleaning fluid. At the same time, the sliding component 13 can adjust the stroke. The operator can adjust the lateral movement range of the cylinder 7 according to the liquid volume inside the chamber 1 or the agitation requirements to further improve the agitation effect.

[0027] It should be noted that the cylinder 7 is set through the sealing plate 10. When the cylinder 7 moves laterally, the sealing plate 10 will move synchronously. The design has ensured that the length of the sealing plate 10 is sufficient to cover the entire moving path of the through groove 9, so as to avoid the through groove 9 being exposed due to the movement of the sealing plate 10, and to prevent the cleaning fluid from overflowing from the through groove 9 or external impurities from falling into the box 1. In addition, it is necessary to ensure that the sealing plate 10 does not separate from the limiting plate 14 during the movement, so as to maintain the stable moving trajectory of the sealing plate 10.

[0028] The workpiece is then placed in a suitable position, and the cleaning solution in the tank 1 is sprayed out by activating the spray assembly 5 to rinse the surface of the workpiece. After rinsing, the workpiece is sent to the subsequent drying mechanism for further processing, which will not be described in detail here. The spray assembly 5 includes an adjustable pump, a liquid extraction pipe, and a folding hose, etc., which will not be described in detail here.

[0029] After prolonged use, impurities may accumulate inside the casing 1, requiring cleaning. The pre-cleaning procedures are as follows: Figure 1 As shown, the operator first turns off the electromagnet 15, causing it to lose its magnetism and no longer attract the side of the box 1 made of martensitic stainless steel. Then, the operator removes the limiting plate 14 connected to the electromagnet 15, completely separating the limiting plate 14 from the sealing plate 10. Next, the operator lifts the cover plate 3 upwards, causing the cover plate 3 to disengage from the positioning block on the top of the box 1, and then removes the cover plate 3 from the box 1. At this point, the opening on the top of the box 1 is fully exposed, and the operator can use an external cleaning brush and rinsing equipment to thoroughly clean the inside of the box 1. The specific cleaning operation is not described in detail here.

[0030] To further enhance the convenience and controllability of the equipment during use, and to facilitate real-time monitoring of the liquid status inside the chamber 1 (such as the cleaning fluid level, impurity sedimentation, and workpiece processing progress), this embodiment features an embedded observation window 17 on the front of the chamber 1. The observation window 17 is made of a highly transparent and corrosion-resistant material (such as tempered glass or polycarbonate), which avoids the risk of liquid leakage and can withstand the erosion caused by long-term contact with the cleaning fluid. Furthermore, its embedded installation on the front of the chamber 1 ensures flush contact with the surface of the chamber 1, reducing dust accumulation and not affecting the overall structural stability of the equipment. Operators can directly observe the internal conditions through the observation window 17 without opening the cover 3, providing convenience for timely adjustment of stirring parameters, replenishment of cleaning fluid, or determination of cleaning timing.

[0031] To lower the barrier to entry for equipment operation and improve operational efficiency, this embodiment features a controller 16 on one side of the housing 1. The controller 16 is electrically connected to the core actuator, the sliding component 13, forming a complete control link of "command output - component response." Operators can directly start and stop the sliding component 13 via the controller 16 without manually touching the component, ensuring operational safety and reducing operational errors. Simultaneously, the controller 16 can precisely adjust the operating parameters of the sliding component 13 (such as moving speed and lateral travel range), thereby controlling the stirring rhythm of the cylinder 7 and the fan blade 8 to adapt to the anti-sedimentation requirements of different liquid levels and types of cleaning solutions. This integrated control design eliminates the need for complex steps in equipment operation, allowing even non-professionals to quickly get started, effectively improving the practicality and ease of operation of the equipment.

[0032] To further improve the overall stability of the equipment during operation and rest, and to avoid tilting or displacement of the housing 1 due to uneven force, which would affect the internal stirring and anti-sedimentation effect or the working accuracy of the spraying component 5, this embodiment uses a symmetrical structure to set several support seats 2 at the bottom of the housing 1. The symmetrical distribution of the support seats 2 can evenly distribute the weight of the housing 1 onto each support seat 2, reducing the load-bearing pressure on a single support seat 2 and extending its service life. At the same time, the symmetrical layout can effectively resist the lateral vibration and impact generated during equipment operation (such as the sliding component 13 driving the cylinder 7 to move and the fan blade 8 stirring the liquid), preventing the housing 1 from shifting or shaking. This design is not only compatible with the overall structural dimensions of the housing 1, but also provides a reliable bottom support guarantee for the long-term stable operation of the equipment, making it especially suitable for use in complex environments such as workshops where multiple devices work together.

[0033] To further enhance the anti-slip effect of the equipment in the working environment and prevent displacement due to minor external collisions, slight ground tilt, or vibrations caused by the operation of internal mixing components, thus ensuring overall operational stability, this embodiment adds an anti-slip layer to the bottom of the support base 2. The anti-slip layer is fixedly connected to the bottom of the support base 2 (such as by bonding or bolting) to ensure a firm connection and prevent it from falling off. This anti-slip layer increases the friction between the support base 2 and the ground, effectively limiting the sliding tendency of the support base 2 even in scenarios such as wet workshop floors or smooth cement floors. At the same time, the fixed connection design prevents the anti-slip layer from misaligning or peeling during long-term load-bearing or frequent movement, ensuring long-term stable anti-slip effect and providing additional protection for the overall safe operation of the equipment.

[0034] To further optimize the anti-slip performance of the support base 2 and ensure that the equipment is not easily displaced even in complex environments such as wet workshop floors or smooth cement floors, even if subjected to internal stirring vibrations or minor external collisions, the anti-slip layer at the bottom of the support base 2 in this embodiment is specially made of rubber. Rubber itself has high elasticity and a high coefficient of friction, which can closely adhere to the ground and increase contact friction. At the same time, it can buffer the vibration transmitted to the ground during equipment operation, reducing minor slippage of the equipment caused by vibration. In addition, rubber is wear-resistant and anti-aging, and it is not easy to crack or deform even after long-term contact with the ground, thus maintaining a stable anti-slip effect. Combined with the fixed connection between the anti-slip layer and the bottom of the support base 2, it provides a reliable guarantee for the long-term stable placement of the equipment.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A surface treatment device with anti-settling function, comprising a housing (1), a support base (2), a cover plate (3), and an auxiliary mechanism (6), characterized in that: The support base (2) is located at the bottom of the box body (1), and there are several support bases (2). The top rear of the box body (1) is provided with a liquid inlet assembly (4), and the center of the bottom of the box body (1) is provided with a liquid spraying assembly (5). The auxiliary mechanism (6) includes a cylinder (7), a fan blade (8), a through groove (9), a sealing plate (10), a bearing (11), a frame (12), a sliding assembly (13), a limiting plate (14), an electromagnet (15), and a positioning block (18). The through groove (9) is opened at the top of the box body (1), and one end of the cylinder (7) passes through the through groove (9). The fan blade (8) is located on the cylinder (7), and the frame ( 12) The sealing plate (10) is located on the top of the cover plate (3), the center of the sealing plate (10) passes through the cylinder (7), the sliding component (13) is located on the frame (12), the other end of the cylinder (7) is connected to the sliding component (13) through the bearing (11), one end of the electromagnet (15) is connected to the limiting plate (14), the other end of the electromagnet (15) is attracted to the side of the box (1), the end of the sealing plate (10) passes through the limiting plate (14), the bottom of the positioning block (18) is connected to the top of the box (1), the positioning block (18) is in contact with the side of the cover plate (3), and there are several positioning blocks (18).

2. The surface treatment equipment with anti-settling function according to claim 1, characterized in that: The front of the box (1) is provided with an observation window (17), which is embedded in the front of the box (1).

3. A surface treatment device with anti-settling function according to claim 2, characterized in that: A controller (16) is provided on one side of the housing (1), and the controller (16) is electrically connected to the sliding assembly (13).

4. A surface treatment device with anti-settling function according to claim 3, characterized in that: Several of the aforementioned support bases (2) are symmetrically arranged.

5. A surface treatment device with anti-settling function according to claim 4, characterized in that: The bottom of the support base (2) is provided with an anti-slip layer, which is fixedly connected to the bottom of the support base (2).

6. A surface treatment device with anti-settling function according to claim 5, characterized in that: The anti-slip layer is made of rubber.

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